DIN EN ISO 16089-2016 Machine tools - Safety - Stationary grinding machines (ISO 16089 2015) German version EN ISO 16089 2015《机床 安全性 固定式磨床(ISO 16089-2015) 德文版本EN ISO 16089-2015》.pdf

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1、June 2016 English price group 34No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 25.080.50!%Vun“2518275www.din.deDIN

2、 EN ISO 16089Machine tools Safety Stationary grinding machines (ISO 16089:2015);English version EN ISO 16089:2015,English translation of DIN EN ISO 16089:2016-06Werkzeugmaschinen Sicherheit Ortsfeste Schleifmaschinen (ISO 16089:2015);Englische Fassung EN ISO 16089:2015,Englische bersetzung von DIN E

3、N ISO 16089:2016-06Machines-outils Scurit Machines meuler fixes (ISO 16089:2015);Version anglaise EN ISO 16089:2015,Traduction anglaise de DIN EN ISO 16089:2016-06SupersedesDIN EN 13218:2010-09www.beuth.deDocument comprises 145 pagesDTranslation by DIN-Sprachendienst.In case of doubt, the German-lan

4、guage original shall be considered authoritative.06.16DIN EN ISO 16089:2016-06 2 A comma is used as the decimal marker. National foreword This document (EN ISO 16089:2015) has been prepared by Technical Committee ISO/TC 39 “Machine tools”, Subcommittee SC 10 “Safety” in collaboration with Technical

5、Committee CEN/TC 143 “Machine tools Safety” (Secretariat: SNV, Switzerland). The responsible German body involved in its preparation was DIN-Normenausschuss Werkzeuge und Spannzeuge (DIN Standards Committee Tools and Clamping Devices), Working Committee NA 121-04-10 AA Schleifmaschinen Sicherheit. T

6、he DIN Standards corresponding to the International Standards referred to in this document are as follows: ISO 2553 DIN EN ISO 2553 ISO 3834-1 DIN EN ISO 3834-1 ISO 4413 DIN EN ISO 4413 ISO 4414 DIN EN ISO 4414 ISO 4871 DIN EN ISO 4871 ISO 5817 DIN EN ISO 5817 ISO 6385 DIN EN ISO 6385 ISO 9606-1 DIN

7、 EN ISO 9606-1 ISO 9606-2 DIN EN ISO 9606-2 ISO 10218-1 DIN EN ISO 10218-1 ISO 11161 DIN EN ISO 11161 ISO 12100 DIN EN ISO 12100 ISO 13849-1 DIN EN ISO 13849-1 ISO 13850 DIN EN ISO 13850 ISO 13856-2 DIN EN ISO 13856-2 ISO 13857 DIN EN ISO 13857 ISO 14118 DIN EN ISO 14118 ISO 14119 DIN EN ISO 14119 I

8、SO 14120 DIN EN ISO 14120 ISO 14122-1 DIN EN ISO 14122-1 ISO 14122-2 DIN EN ISO 14122-2 ISO 14122-3 DIN EN ISO 14122-3 ISO 14122-4 DIN EN ISO 14122-4 ISO 15607 DIN EN ISO 15607 IEC 60204-1 DIN EN 60204-1 IEC 60825-1 DIN EN 60825-1 IEC 61000-6-2 DIN EN 61000-6-2 IEC 61000-6-4 DIN EN 61000-6-4 IEC 618

9、00-5-2 DIN EN 61800-5-2 IEC 62061 DIN EN 62061 DIN EN ISO 16089:2016-06 3 Amendments This standard differs from DIN EN 13218:2010-09 as follows: a) based on the degree of automation, grinding machines have been subdivided into three groups, and specific safety measures for the safe design and constr

10、uction have been specified for each group of grinding machines; b) mode of safe operation 3 (optional special mode for manual intervention under restricted operating conditions) with a separate selection device and specific safety measures has been introduced, and a new informative Annex providing e

11、xamples has been added; c) instead of the categories of DIN EN 954-1, the required performance level according to ISO 13849-1 is defined for relevant safety functions; d) the decrease in the impact resistance of unprotected polycarbonate depending on the duration of use is shown in the form of an ag

12、eing curve in Annex A; e) measures for the use of flammable metalworking fluids are given in the new Annex H; f) examples for the integration of extraction and fire extinguishing systems when using flammable metalworking fluids are given in the new Annex I; g) an example for the rotational speed lim

13、it monitoring of the wheel spindle is given in the new Annex K. Previous editions DIN EN 13218: 2002-09, 2008-10, 2010-09 DIN EN ISO 16089:2016-06 4 National Annex NA (informative) Bibliography DIN EN 60204-1, Safety of machinery Electrical equipment of machines Part 1: General requirements DIN EN 6

14、0825-1, Safety of laser products Part 1: Equipment classification and requirements DIN EN 61000-6-2, Electromagnetic compatibility (EMC) Part 6-2: Generic standards Immunity for industrial environments DIN EN 61000-6-4, Electromagnetic compatibility (EMC) Part 6-4: Generic standards Emission standar

15、d for industrial environments DIN EN 61800-5-2, Adjustable speed electrical power drive systems Part 5-2: Safety requirements Functional safety DIN EN 62061, Safety of machinery Functional safety of safety-related electrical, electronic and programmable electronic control systems DIN EN ISO 2553, We

16、lding and allied processes Symbolic representation on drawings Welded joints DIN EN ISO 3834-1, Quality requirements for fusion welding of metallic materials Part 1: Criteria for the selection of the appropriate level of quality requirements DIN EN ISO 4413, Hydraulic fluid power General rules and s

17、afety requirements for systems and their components DIN EN ISO 4414, Pneumatic fluid power General rules and safety requirements for systems and their components DIN EN ISO 4871, Acoustics Declaration and verification of noise emission values of machinery and equipment DIN EN ISO 5817, Welding Fusio

18、n-welded joints in steel, nickel, titanium and their alloys (beam welding excluded) Quality levels for imperfections DIN EN ISO 6385, Ergonomic principles in the design of work systems DIN EN ISO 9606-1, Qualification testing of welders Fusion welding Part 1: Steels DIN EN ISO 9606-2, Qualification

19、testing of welders Fusion welding Part 2: Aluminium and aluminium alloys DIN EN ISO 10218-1, Robots and robotic devices Safety requirements for industrial robots Part 1: Robots DIN EN ISO 11161, Safety of machinery Integrated manufacturing systems Basic requirements DIN EN ISO 12100, Safety of machi

20、nery General principles for design Risk assessment and risk reduction DIN EN ISO 13849-1, Safety of machinery Safety-related parts of control systems Part 1:- General principles for design DIN EN ISO 16089:2016-06 5 DIN EN ISO 13850, Safety of machinery Emergency stop Principles for design DIN EN IS

21、O 13856-2, Safety of machinery Pressure-sensitive protective devices Part 2: General principles for design and testing of pressure-sensitive edges and pressure-sensitive bars DIN EN ISO 13857, Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs DIN EN

22、ISO 14118, Safety of machinery Prevention of unexpected start-up DIN EN ISO 14119, Safety of machinery Interlocking devices associated with guards Principles for design and selection DIN EN ISO 14120, Safety of machinery Guards General requirements for the design and construction of fixed and movabl

23、e guards DIN EN ISO 14122-1, Safety of machinery Permanent means of access to machinery Part 1: Choice of fixed means of access between two levels DIN EN ISO 14122-2, Safety of machinery Permanent means of access to machinery Part 2: Working platforms and walkways DIN EN ISO 14122-3, Safety of machi

24、nery Permanent means of access to machinery Part 3: Stairs, stepladders and guard-rails DIN EN ISO 14122-4, Safety of machinery Permanent means of access to machinery Part 4: Fixed ladders DIN EN ISO 15607, Specification and qualification of welding procedures for metallic materials General rules DI

25、N EN ISO 16089:2016-06 6 Page intentionally left blank EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 16089 December 2015 ICS 25.080.01 Supersedes EN 13218:2002+A1:2008English Version Machine tools - Safety - Stationary grinding machines (ISO 16089:2015) Machines-outils - Scurit - Machines

26、 meuler fixes (ISO 16089:2015) Werkzeugmaschinen - Sicherheit - Ortsfeste Schleifmaschinen (ISO 16089:2015) This European Standard was approved by CEN on 3 October 2015. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European

27、Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (En

28、glish, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium

29、, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerla

30、nd, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Me

31、mbers. Ref. No. EN ISO 16089:2015 EContents Page European foreword. 4 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC 5 Foreword 6Introduction 71 Scope . 82 Normative references 83 Terms and definitions . 103.1 General term

32、s 103.2 Parts of grinding machines 123.3 Modes of safe operation (MSO) . 133.4 Types and groups of grinding machines defined in this International Standard . 143.4.1 General. 143.4.2 Group 1: manually controlled grinding machine without power operated axes and without numerical control 163.4.3 Group

33、 2: manually controlled grinding machine with power operated axes and, if applicable, with limited numerically controlled capability 173.4.4 Group 3: numerically controlled grinding machine .183.5 Speeds and axes speed 194 List of significant hazards 204.1 General 204.2 Main hazard zones 214.3 Signi

34、ficant hazards and hazardous situations covered by this International Standard .215 Safety requirements and/or measures 255.1 General requirements 255.1.1 General. 255.1.2 Requirements for guards for all groups of grinding machines .265.2 Specific requirements resulting from mechanical hazards ident

35、ified in Table 2, Nos. 1.1 - 1.4, 1.6 and 1.7 . 265.2.1 Group 1 machines, manually controlled grinding machines without power operated axes and without numerical control 265.2.2 Group 2 machines, manually controlled grinding machines with power operated axes and, if applicable, with limited numerica

36、lly controlled capability 295.2.3 Group 3 machines, numerically controlled grinding machines295.2.4 Tool holding device .315.2.5 Workpiece holding 315.2.6 Vertical or slant axes under gravity 325.2.7 Modes of machine operation 325.2.8 Optional or additional equipment for grinding machines 365.3 Spec

37、ific requirements resulting from electrical hazards .385.4 Specific requirements resulting from noise hazards 395.5 Specific requirements resulting from vibration hazards .395.6 Specific requirements resulting from radiation hazards .395.7 Specific requirements resulting from materials or substance

38、hazards 405.7.1 General. 405.7.2 Devices for the use of metalworking fluids 405.7.3 Measures against fire and explosion hazards 415.8 Specific requirements resulting from neglect of ergonomic principles hazards 432 EN ISO 16089:2015 (E) DIN EN ISO 16089:2016-065.13.2 Guards to prevent ejection in th

39、e event of abrasive product breakage .505.13.3 Devices protecting against ejection of workpieces and workpiece parts 515.14 Specific requirements resulting from loss of stability hazards 525.15 Specific requirements resulting from slips, trips and fall of persons hazards 526 Verification of the safe

40、ty requirements and/or protective measures .527 Information for use .557.1 Marking 557.2 Instruction for use . 557.2.1 General. 557.2.2 Tooling . 587.2.3 Workpiece holding 587.2.4 Machine functions accessible from the NC panel .587.2.5 Restart 597.2.6 Noise 597.2.7 Vibration 607.2.8 Ancillary handli

41、ng devices . 607.2.9 Residual risks to be addressed by the machinery user .607.2.10 Installation instructions for the grinding machine .617.2.11 Cleaning instruction for the machine61Annex A (normative) Abrasive product guards, work zone enclosures, and their combinations .62Annex B (informative) Im

42、pact test for guards Bursting test.101Annex C (informative) Impact test for guards Projectile impact .104Annex D (normative) Clamping methods for abrasive products and safety requirements for tool holding devices 108Annex E (informative) Noise reduction 119Annex F (informative) Noise emission determ

43、ination . 120Annex G (normative) Requirements for grinding machines for the machining of materials generating flammable and explosive dusts . 121Annex H (informative) Measures for the use of flammable metalworking fluids 124Annex I (informative) Examples for the integration of extraction and fire ex

44、tinguishing systems when using flammable metalworking fluids . 127Annex J (informative) Functional safety Example for rotational speed limit monitoring of the wheel spindle 129Annex K (informative) MSO 3 (Optional special mode for manual intervention under restricted operating conditions) Examples.

45、132Bibliography . 1375.9 Specific requirements resulting from unexpected start-up, over-run, or over-speed hazards . 445.10 Specific requirements resulting from variation in the rotational speed hazards 465.11 Specific requirements resulting from failure of the power supply hazards 465.12 Specific r

46、equirements resulting from failure of the control circuit hazards.475.13 Specific requirements resulting from ejected fluids or objects hazards 505.13.1 General requirements .503EN ISO 16089:2015 (E)DIN EN ISO 16089:2016-06European foreword This document (EN ISO 16089:2015) has been prepared by Tech

47、nical Committee ISO/TC 39 “Machine tools“ in collaboration with Technical Committee CEN/TC 143 “Machine tools - Safety” the secretariat of which is held by SNV. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at t

48、he latest by June 2016, and conflicting national standards shall be withdrawn at the latest by June 2016. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all

49、such patent rights. This document supersedes EN 13218:2002+A1:2008. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive. For relationship with EU Directive, see informative Annex ZA, which is an integral part of this document. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the followi