DIN EN ISO 15136-2-2006 Petroleum and natural gas industries - Progressing cavity pump systems for artificial lift - Part 2 Surface-drive systems (ISO 15136-2 2006) English version.pdf

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1、September 2006DEUTSCHE NORM Normenausschuss Erdl- und Erdgasgewinnung (NG) im DINPreisgruppe 18DIN Deutsches Institut fr Normung e.V. Jede Art der Vervielfltigung, auch auszugsweise, nur mit Genehmigung des DIN Deutsches Institut fr Normung e.V., Berlin, gestattet.ICS 75.180.10!,o)“9760629www.din.de

2、DDIN EN ISO 15136-2Erdl- und Erdgasindustrie Exzenterschneckentiefpump-Frdersysteme Teil 2: bertage-Antriebssysteme (ISO 15136-2:2006);Englische Fassung EN ISO 15136-2:2006Petroleum and natural gas industries Progressing cavity pump systems for artificial lift Part 2: Surface-drive systems (ISO 1513

3、6-2:2006);English version EN ISO 15136-2:2006Industries du ptrole et du gaz naturel Pompes de fond cavit progressive pour activation des puits Partie 2: Systmes dentranement en surface (ISO 15136-2:2006);Version anglaise EN ISO 15136-2:2006Alleinverkauf der Normen durch Beuth Verlag GmbH, 10772 Berl

4、inwww.beuth.deGesamtumfang 55 SeitenDIN EN ISO 15136-2:2006-09 2 Nationales Vorwort Diese Europische Norm wurde vom Technischen Komitee CEN/TC 12 Materialien, Ausrstungen und Offshore-Bauwerke fr die Erdl-, petrochemische und Erdgasindustrie“, dessen Sekretariat vom AFNOR (Frankreich) gehalten wird,

5、 erstellt. Es handelt sich dabei um die unvernderte bernahme von ISO 15136-2:2006, erarbeitet vom ISO/TC 67 Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries“, Subcommittee SC 4 Drilling and production equipment“. Fr Deutschland war der Normenaussch

6、uss Erdl- und Erdgasgewinnung (NG), Arbeitskreis NG 12/67/ AK 4 Bohr- und Frdereinrichtungen“, beteiligt. Diese Europische Norm enthlt unter Bercksichtigung des DIN-Prsidialbeschlusses 13/1983 nur die englische Originalfassung der ISO-Norm. EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN ISO 15136

7、-2June 2006ICS 75.180.10English VersionPetroleum and natural gas industries - Progressing cavity pumpIndustries du ptrole et du gaz naturel - Pompes de fond cavit progressive pour activation des puits - Partie 2:Systmes dentranement en surface (ISO 15136-2:2006)Erdl- und Erdgasindustrie - Exzentersc

8、hneckentiefpump-This European Standard was approved by CEN on 19 May 2006.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliogra

9、phical references concerning such nationalstandards may be obtained on application to the Central Secretariat or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN

10、member into its own language and notified to the Central Secretariat has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lit

11、huania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.Management Centre: rue de Stassart, 36 B-1050 Brussels 2006 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Membe

12、rs.Ref. No. EN ISO 15136-2:2006: E(ISO 15136-2:2006)systems for artificial lift - Part 2: Surface-drive systems(ISO 15136-2:2006)Frdersysteme - Teil 2: bertage-AntriebssystemeEUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNG Contents Page 1 2 3 4 5 5

13、.1 5.2 5.3 5.4 5.5 5.6 5.7 6 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 7 7.1 7.2 7.3 7.4 7.5 7.6 8 9 10 EN ISO 15136-2:2006 (E)2Scope . 5 Normative references . 5 Abbreviated terms 9 Functional specification. 10 General. 10 Surface-drive system type selection 10 Functional characteristics . 10 Environment

14、al compatibility 11 Compatibility with related well equipment. 11 Design validation and product functional testing . 11 Quality control documentation 11 Technical specification 12 General requirements. 12 Technical characteristics. 12 Design criteria . 12 Design verification 14 Design validation 14

15、Product functional test. 14 Additional testing 15 Allowable design changes. 15 Design scaling. 15 Supplier requirements 15 General. 15 Documentation and data control. 15 Product identification. 17 Quality control documentation 17 Design verification 21 Product functional testing . 21 Repair. 21 Prep

16、aration for shipment . 21 Product application changes. 21 Annex A (normative) Requirements for elastomers and non-metallic materials 22 Annex C (informative) Installation guidelines . 38 Annex D (informative) Operation guidelines . 40 Annex E (informative) Equipment selection guidelines . 42 Annex F

17、 (informative) User/purchaser functional specification form. 43 Annex G (informative) Brake system test methods 45 Annex H (informative) Selection and use of sucker rods in PCP rotary pumping applications 48 Annex B (informative) Brake system evaluation method. 24 Bibliography . 53 Foreword. 3 Terms

18、 and definitions. 6 Introduction 4Foreword This document (EN ISO 15136-2:2006) has been prepared by Technical Committee ISO/TC 67 “Materials, equipment and offshore structures for petroleum and natural gas industries“ in collaboration with Technical Committee CEN/TC 12 “Materials, equipment and offs

19、hore structures for petroleum, petrochemical and natural gas industries“, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2006, and conflicting

20、national standards shall be withdrawn at the latest by December 2006. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland,

21、 France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. Endorsement notice The text of ISO 15136-2:2006 has been approved by CEN as EN ISO 1513

22、6-2:2006 without any modifications. EN ISO 15136-2:2006 (E)3Introduction This part of ISO 15136 has been developed by users/purchasers and suppliers/manufacturers of progressing cavity pump surface-drive systems and is intended for use in the petroleum and natural gas industry worldwide. ISO 15136-2

23、 provides requirements and information to both parties in the selection, manufacturing, testing, and using progressing cavity pump surface-drive systems as defined in the scope. Further, ISO 15136-2 addresses supplier requirements, which set the minimum parameters with which suppliers shall comply t

24、o claim conformity with this International Standard. ISO 15136-2 has been structured to allow for grades of increased requirements in quality control documentation. These variations allow the user/purchaser to select the grade that is required for a specific application. There are two quality contro

25、l documentation grades, which provide the user/purchaser the choice of requirements to meet their preference or application. Quality control documentation grade Q2 is the standard grade offered and quality control documentation grade Q1 provides additional documentation. Additional requirements can

26、be specified by the user/purchaser as supplemental requirements. Users of this International Standard should be aware that requirements above those outlined in this International Standard may be needed for individual applications. This International Standard is not intended to inhibit a supplier/man

27、ufacturer from offering, or the user/purchaser from accepting, alternative equipment or engineering solutions. This may be particularly applicable where there is innovative or developing technology. Where an alternative is offered, the vendor should identify any variations from this part of ISO 1513

28、6-2 and provide details. EN ISO 15136-2:2006 (E)41 Scope This part of ISO 15136 provides requirements for the design, design verification and validation, manufacturing and data control, performance ratings and repair of progressing cavity pump surface-drive systems for use in the petroleum and natur

29、al gas industry. This part of ISO 15136 is applicable to those products meeting the definition of surface-drive systems. Additionally, informative annexes provide information on brake system selection, installation, and operation; and sucker rod selection and use. Equipment not covered by this part

30、of ISO 15136, unless integral by design, includes bottom drive systems, sucker rods, polished rod clamps, stuffing boxes, electrical controls, instrumentation, external power transmission devices, auxiliary equipment, such as belts, sheaves and equipment guards. These items might or might not be cov

31、ered by other International Standards. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendmen

32、ts) applies. ISO 2859-1, Sampling procedures for inspection by attributes Part 1: Sampling schemes indexed by acceptance quality level (AQL) for lot-by-lot inspection ISO 2859-2, Sampling procedures for inspection by attributes Part 2: Sampling plans indexed by limiting quality (LQ) for isolated lot

33、 inspection ISO 3601-1, Fluid power systems O-rings Part 1: Inside diameters, cross-sections, tolerances and size identification code ISO 3601-3, Fluid power systems O-rings Part 3: Quality acceptance criteria ISO 6506-1, Metallic materials Brinell hardness test Part 1: Test method ISO 6507-1, Metal

34、lic materials Vickers hardness test Part 1: Test method ISO 6508-1, Metallic materials Rockwell hardness test Part 1: Test method (Scales A, B, C, D, E, F, G, H, K, N, T) ISO 9000, Quality management systems Fundamentals and vocabulary ISO 9712, Non-destructive testing Qualification and certificatio

35、n of personnel EN ISO 15136-2:2006 (E)5ISO 15156 (all parts), Petroleum and natural gas industries Materials for use in H2S-containing environments in oil and gas production ASTM A370, Standard Test Methods and Definitions for Mechanical Testing of Steel Products ASTM D1415, Standard Test Method for

36、 Rubber Property International Hardness ASTM D2240, Standard Test Method for Rubber Property Durometer Hardness ASTM E140, Standard Hardness Conversion Tables for Metals Relationship Among Brinell Hardness, Vickers Hardness, Rockwell Hardness, Superficial Hardness, Knoop Hardness, and Scleroscope Ha

37、rdness MIL STD 105E, Sampling Procedures and Tables for Inspection by Attributes 3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 9000 and the following apply. 3.1 applied torque torque that is applied to the top of the drive string by the surface-dri

38、ve system 3.2 auxiliary equipment equipment or components that are outside the scope of this part of ISO 15136 and are typically selected and/or installed by the user/purchaser; examples are sheaves and belts, motors, polished rod clamps, guards, motor controllers and torque limiting devices 3.3 axi

39、al-load capacity maximum allowable load that can be supported by the structure independent of auxiliary equipment capabilities 3.4 backspin process by which the progressing cavity pump, the drive string and the power train turn in the direction opposite to normal operation and which is driven by the

40、 release of the torsional and fluid potential energy 3.5 backspin-resisting torque torque applied to the drive string to resist backspin 3.6 brake-engagement speed rotational speed at which the brake system engages during backspin 3.7 bottom-drive system PCP drive system utilizing a downhole prime m

41、over 3.8 brake system system that provides controlled resistance to backspin 3.9 drive string device transmitting power (usually sucker rods) between the surface-drive system and the PCP EN ISO 15136-2:2006 (E)63.10 dynamic fluid level depth from the wellhead to the top of the liquid column in the c

42、asing-tubing annulus under dynamic conditions 3.11 direct drive type of surface-drive system with no internal gear reduction 3.12 driver sheave pulley mounted on the prime mover shaft in belt driven surface-drive systems 3.13 driven sheave pulley mounted on the main shaft in belt-driven surface-driv

43、e systems 3.14 flow rate volume of fluid pumped per unit of time 3.15 fluid potential energy energy stored in the production system due to the difference in fluid levels between the production tubing and the tubing-casing annulus 3.16 fluid head pressure exerted by the fluid above the downhole pump

44、3.17 friction torque resistance to rotation of the drive string (inside the tubing) and the rotor (inside the stator) that is dependent upon factors including (but not limited to) well depth and trajectory, pump geometry and interference fit between rotor and stator, and stuffing box characteristics

45、 3.18 gear-reduction drive type of surface-drive system with an internal gear reduction 3.19 heat capacity total energy absorbed by the surface-drive system divided by the change in surface-drive system temperature 3.20 heat dissipation rate rate at which energy is dissipated from the surface-drive

46、system to its surroundings in the form of heat 3.21 hydraulic drive type of surface-drive system powered by a hydraulic prime mover 3.22 hydraulic torque torque induced by the differential pressure across the PCP acting on its effective cross-sectional area 3.23 input power rating maximum allowable

47、power, which may be supplied to the surface-drive system EN ISO 15136-2:2006 (E)73.24 job lot batch of material or components that have undergone the same process or series of processes 3.25 job-lot traceability the ability of parts to be identified as originating from a job lot which identifies the

48、 included heat(s) 3.26 main shaft central shaft of the surface drive that is connected to the drive string 3.27 maximum backspin speed maximum speed allowed at the main shaft that will not compromise the integrity of the surface-drive system or auxiliary equipment 3.28 maximum dynamic fluid level ma

49、ximum operating fluid level in the annulus as measured from the surface that ensures that, after a shutdown, the rotating speed does not exceed the maximum backspin speed for the surface-drive system 3.29 maximum operating torque maximum allowable operating torque applied at the main shaft as specified by the supplier/manufacturer 3.30 moment of inertia ratio of the torque applied to the rotating components of the surface-drive system divided by the angular acceleration of those components about a c