DIN EN ISO 13849-2-2013 Safety of machinery - Safety-related parts of control systems - Part 2 Validation (ISO 13849-2 2012) German version EN ISO 13849-2 2012《机械安全性 控制系统的安全相关部件 第2.pdf

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1、February 2013Translation by DIN-Sprachendienst.English price group 31No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).IC

2、S 13.110!$R8“1944721www.din.deDDIN EN ISO 13849-2Safety of machinery Safety-related parts of control systems Part 2: Validation (ISO 13849-2:2012);English version EN ISO 13849-2:2012,English translation of DIN EN ISO 13849-2:2013-02Sicherheit von Maschinen Sicherheitsbezogene Teile von Steuerungen T

3、eil 2: Validierung (ISO 13849-2:2012);Englische Fassung EN ISO 13849-2:2012,Englische bersetzung von DIN EN ISO 13849-2:2013-02Scurit des machines Parties des systmes de commande relatives la scurit Partie 2: Validation (ISO 13849-2:2012);Version anglaise EN ISO 13849-2:2012,Traduction anglaise de D

4、IN EN ISO 13849-2:2013-02SupersedesDIN EN ISO 13849-2:2008-09andDIN EN ISO 13849-2Corrigendum 1:2009-01www.beuth.deIn case of doubt, the German-language original shall be considered authoritative.Document comprises 90 pages02.13 DIN EN ISO 13849-2:2013-02 2 A comma is used as the decimal marker. Sta

5、rt of application The start of application of this standard is 2013-02-01. National foreword This standard includes safety requirements within the meaning of the Produktsicherheitsgesetz (ProdSG) (German Product Safety Act). This document (EN ISO 13849-2:2012) has been prepared by Technical Committe

6、e ISO/TC 199 “Safety of machinery” in collaboration with Technical Committee CEN/TC 114 “Safety of machinery” in accordance with the agreement on technical co-operation between ISO and CEN (Vienna Agreement). Both secretariats are held by DIN, Germany. The responsible German body involved in its pre

7、paration was the Normenausschuss Sicherheitstechnische Grundstze (Safety Design Principles Standards Committee), Joint Technical Committee NA 095-01-03 GA Steuerungen. The DIN Standards corresponding to the International Standards referred to in this document are as follows: The European Standards h

8、ave been published as German Standards with the same number. Referred to in Clause 2: ISO 12100 DIN EN ISO 12100 ISO 13849-1 DIN EN ISO 13849-1 Referred to in Bibliography: ISO 4413 DIN EN ISO 4413 ISO 4414 DIN EN ISO 4414 ISO 4960 DIN EN 10140 (modified) ISO 11161 DIN EN ISO 11161 ISO 13850 DIN EN

9、ISO 13850 ISO 13851 DIN EN 574 ISO 13855 DIN EN ISO 13855 ISO 13856 series DIN EN 1760 series ISO 14118 DIN EN 1037 ISO 14119 DIN EN 1088 IEC 60204-1 DIN EN 60204-1 (VDE 0113-1) (modified) IEC 60269-1 DIN EN 60269-1 (VDE 0636-1) IEC 60529 DIN EN 60529 (VDE 0470-1) IEC 60664 series DIN EN 60664 serie

10、s (VDE 0110 series) IEC 60812 DIN EN 60812 IEC 60893-1 DIN EN 60893-1 (VDE 0318-1) IEC 60947 series DIN EN 60947 series (VDE 0660 series) IEC 61025 DIN EN 61025 IEC 61078 DIN EN 61078 IEC 61131-1 DIN EN 61131-1 IEC 61131-2 DIN EN 61131-2 (VDE 0411-500) IEC 61165 DIN EN 61165 IEC 61249 series DIN EN

11、61249 series IEC 61508 series DIN EN 61508 (VDE 0803 series) IEC 61558 series DIN EN 61558 series (VDE 0570 series) IEC 61800-5-2 DIN EN 61800-5-2 (VDE 0160-105-2) IEC 61810 series DIN EN 61810 series (VDE 0435 series) DIN EN ISO 13849-2:2013-02 3 Amendments This standard differs from DIN EN ISO 138

12、49-2:2008-09 and DIN EN ISO 13849-2 Corrigendum 1:2009-01 as follows: a) requirements and terminology have been updated to be in line with ISO 13849-1:2006; b) normative references have been updated; c) analysis and testing of the performance level (PL) in accordance with ISO 13849-1:2006 have been

13、included; d) a new Clause 3 “Terms and definitions” has been added and subsequent clauses have been renumbered or restructured; e) Table 2 “Documentation requirements for categories in respect of performance levels” has been updated; f) Subclause 9.2 “Validation of category specifications” have been

14、 updated to be in line with ISO 13849-1:2006; g) Subclause 9.3 “Validation of MTTFd, DCavgand CCF” has been added; h) Subclause 9.4 “Validation of measures against systematic failures related to performance level and category of SRP/CS” has been added; i) Subclause 9.5 “Validation of safety-related

15、software” has been added; j) Subclause 9.6 “Validation and verification of performance level” has been added; k) Clause 12 “Validation of technical documentation and information for use” has been added; l) Annex E “Example of validation of fault behaviour and diagnostic means” has been added. Previo

16、us editions DIN EN ISO 13849-2: 2003-12, 2008-09 DIN EN ISO 13849-2 Corrigendum 1: 2009-01 DIN EN ISO 13849-2:2013-02 4 National Annex NA (informative) Bibliography DIN EN 574, Safety of machinery Two-hand control devices Functional aspects Principles for design DIN EN 1037, Safety of machinery Prev

17、ention of unexpected start-up DIN EN 1088, Safety of machinery Interlocking devices associated with guards Principles for design and selection DIN EN 1760 (all parts), Safety of machinery Pressure sensitive protective devices DIN EN 10140, Cold rolled narrow steel strip Tolerances on dimensions and

18、shape DIN EN 60204-1 (VDE 0113-1), Safety of machinery Electrical equipment of machines Part 1: General requirements DIN EN 60269-1 (VDE 0636-1), Low-voltage fuses Part 1: General requirements DIN EN 60529 (VDE 0470-1), Degrees of protection provided by enclosures (IP code) DIN EN 60664 (all parts)

19、(VDE 0110 series), Insulation coordination for equipment within low-voltage systems DIN EN 60812, Analysis techniques for system reliability Procedure for failure mode and effects analysis (FMEA) DIN EN 60893-1 (VDE 0318-1), Insulating materials Industrial rigid laminated sheets based on thermo-sett

20、ing resins for electrical purposes Part 1: Definitions, designations and general requirements DIN EN 60947 (all parts) (VDE 0660 series), Low-voltage switchgear and controlgear DIN EN 61025, Fault tree analysis (FTA) DIN EN 61078, Analysis techniques for dependability Reliability block diagram and b

21、oolean methods DIN EN 61131-1, Programmable controllers Part 1: General information DIN EN 61131-2 (VDE 0411-500), Programmable controllers Part 2: Equipment requirements and tests DIN EN 61165, Application of Markov techniques DIN EN 61249 (all parts), Materials for printed boards and other interco

22、nnecting structures DIN EN 61508 (all parts (VDE 0803 series), Functional safety of electrical/electronic/programmable electronic safety-related systems DIN EN 61558 (all parts) (VDE 0570 series), Safety of power transformers, power supplies, reactors and similar products DIN EN 61800-5-2 (VDE 0160-

23、105-2), Adjustable speed electrical power drive systems Part 5-2: Safety requirements Functional safety DIN EN 61810 (all parts), Electromechanical elementary relays DIN EN ISO 13849-2:2013-02 5 DIN EN ISO 4413, Hydraulic fluid power General rules and safety requirements for systems and their compon

24、ents DIN EN ISO 4414, Pneumatic fluid power General rules and safety requirements for systems and their components DIN EN ISO 11161, Safety of machinery Integrated manufacturing systems Basic requirements DIN EN ISO 12100, Safety of machinery General principles for design Risk assessment and risk re

25、duction DIN EN ISO 13849-1, Safety of machinery Safety-related parts of control systems Part 1: General principles for design DIN EN ISO 13850, Safety of machinery Emergency stop Principles for design DIN EN ISO 13855, Safety of machinery Positioning of safeguards with respect to the approach speeds

26、 of parts of the human body DIN EN ISO 13849-2:2013-02 6 This page is intentionally blank EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 13849-2 October 2012 ICS 13.110 Supersedes EN ISO 13849-2:2008English Version Safety of machinery - Safety-related parts of control systems - Part 2: Val

27、idation (ISO 13849-2:2012) Scurit des machines - Parties des systmes de commande relatives la scurit - Partie 2: Validation Sicherheit von Maschinen - Sicherheitsbezogene Teile von Steuerungen - Teil 2: Validierung (ISO 13849-2:2012) This European Standard was approved by CEN on 14 October 2012. CEN

28、 members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on appl

29、ication to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Ma

30、nagement Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Lat

31、via, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. Management Centre: Avenue Marnix 17, B-1000 Brussels 2012 CEN All rights of exploitation in any form and by any means reserved worldwide for C

32、EN national Members. Ref. No. EN ISO 13849-2:2012: EEUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG (ISO 13849-2:2012) Contents Page Foreword . 3 Introduction . 4 1 Scope . 5 2 Normative references. 5 3 Terms and definitions 5 4 Validation process

33、 . 5 4.1 Validation principles 5 4.2 Validation plan 7 4.3 Generic fault lists . 8 4.4 Specific fault lists . 8 4.5 Information for validation 8 4.6 Validation record 10 5 Validation by analysis 10 5.1 General 10 5.2 Analysis techniques. 11 6 Validation by testing 11 6.1 General 11 6.2 Measurement a

34、ccuracy . 12 6.3 More stringent requirements 12 6.4 Number of test samples 12 7 Validation of safety requirements specification for safety functions . 13 8 Validation of safety functions . 13 9 Validation of performance levels and categories . 14 9.1 Analysis and testing 14 9.2 Validation of categor

35、y specifications. 14 9.3 Validation of MTTFd, DCavg and CCF 16 9.4 Validation of measures against systematic failures related to performance level and category of SRP/CS 17 9.5 Validation of safety-related software . 17 9.6 Validation and verification of performance level 18 9.7 Validation of combin

36、ation of safety-related parts 18 10 Validation of environmental requirements 19 11 Validation of maintenance requirements . 19 12 Validation of technical documentation and information for use . 20 Annex A (informative) Validation tools for mechanical systems 21 Annex B (informative) Validation tools

37、 for pneumatic systems 25 Annex C (informative) Validation tools for hydraulic systems 35 Annex D (informative) Validation tools for electrical systems 44 Annex E (informative) Example of validation of fault behaviour and diagnostic means . 57 Bibliography 82 Annex ZA (informative) Relationship betw

38、een this European Standard and the Essential Requirements of EU Directive 2006/42/EC 84 2DIN EN ISO 13849-2:2013-02 EN ISO 13849-2:2012 (E) Foreword This document (EN ISO 13849-2:2012) has been prepared by Technical Committee ISO/TC 199 “Safety of machinery” in collaboration with Technical Committee

39、 CEN/TC 114 “Safety of machinery” the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2013, and conflicting national standards shall be withdrawn at the

40、latest by April 2013. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 13849-2:2008. This document has

41、been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive. For relationship with EU Directive, see informative Annex ZA, which is an integral part of this document. According to the CEN/CENELEC I

42、nternal Regulations, the national standards organisations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland

43、, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 13849-2:2012 has been approved by CEN as a EN ISO 13849-2:2012 without any modific

44、ation. EN ISO 13849 consists of the following parts, under the general title Safety of machinery Safety-related parts of control systems: Part 1: General principles for design; Part 2: Validation. Annexes A to D, which are informative, are structured according to Table 1. Table 1 Structure of Annexe

45、s A to D of this part of ISO 13849 Annex Technology List of basic safety principles List of well-tried safety principles List of well-tried components Fault lists and fault exclusions Table(s) A Mechanical A.1 A.2 A.3 A.4, A.5 B Pneumatic B.1 B.2 B.3 to B.18 C Hydraulic C.1 C.2 C.3 to C.12 D Electri

46、cal (includes electronics) D.1 D.2 D.3 D.4 to D.21 3DIN EN ISO 13849-2:2013-02 EN ISO 13849-2:2012 (E) IntroductionThe structure of safety standards in the field of machinery is as follows:a) type-A standards (basic safety standards) giving basic concepts, principles for design and general aspects t

47、hat can be applied to machinery;b) type-B standards (generic safety standards) dealing with one safety aspect or one type of safeguard that can be used across a wide range of machinery: type-B1 standards on particular safety aspects (for example safety distances, surface temperature, noise); type-B2

48、 standards on safeguards (for example two-hand controls, interlocking devices, pressure-sensitive devices, guards);c) type-C standards (machine safety standards) dealing with detailed safety requirements for a particular machine or group of machines.This document is a type-B standard as stated in IS

49、O 12100.The requirements of this document can be supplemented or modified by a type-C standard.For machines which are covered by the scope of a type-C standard and which have been designed and built according to the requirements of that standard, the requirements of that type-C standard take precedence.This part of ISO 13849 specifies the validation process for the safety functions, categories and p