DIN EN ISO 10893-2-2011 Non-destructive testing of steel tubes - Part 2 Automated eddy current testing of seamless and welded (except submerged arc-welded) steel tubes for the dete.pdf

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1、July 2011 Translation by DIN-Sprachendienst.English price group 11No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 2

2、3.040.10; 77.040.20!$sI“1805838www.din.deDDIN EN ISO 10893-2Non-destructive testing of steel tubes Part 2: Automated eddy current testing of seamless and welded (exceptsubmerged arc-welded) steel tubes for the detection of imperfections(ISO 10893-2:2011)English translation of DIN EN ISO 10893-2:2011

3、-07Zerstrungsfreie Prfung von Stahlrohren Teil 2: Automatisierte Wirbelstromprfung nahtloser und geschweiter (ausgenommenunterpulvergeschweiter) Stahlrohre zum Nachweis von Unvollkommenheiten(ISO 10893-2:2011)Englische bersetzung von DIN EN ISO 10893-2:2011-07Essais non destructifs des tubes en acie

4、r Partie 2: Contrle automatis par courants de Foucault pour la dtection desimperfections des tubes en acier sans soudure et souds (sauf larc immerg sous fluxen poudre) (ISO 10893-2:2011)Traduction anglaise de DIN EN ISO 10893-2:2011-07SupersedesDIN EN 10246-3:2000-03www.beuth.deIn case of doubt, the

5、 German-language original shall be considered authoritative.Document comprises pages0 .11167 DIN EN ISO 10893-2:2011-07 A comma is used as the decimal marker. National foreword This standard has been prepared by Technical Committee ISO/TC 17 “Steel” in collaboration with Technical Committee ECISS/TC

6、 110 “Steel tubes, and iron and steel fittings” (Secretariat: UNI, Italy). The responsible German body involved in its preparation was the Normenausschuss Eisen und Stahl (Iron and Steel Standards Committee), Working Committee NA 021-00-09-06 UA Zerstrungsfreie Prfung von Rohren. Amendments This sta

7、ndard differs from DIN EN 10246-3:2000-03 as follows: a) Clause 3 “Terms and definitions” has been added; b) the scope of the standard has been rendered more precise (the maximum tube outside diameter has been limited to 508,0 mm); c) specifications relating to the qualification of the personnel hav

8、e been included; d) it has been specified that all tubes are to be retested if the requirements for the calibration of the equip-ment are no longer satisfied; e) Clause 9 “Test report” has been extended; f) the standard has been editorially revised. Previous editions DIN EN 10246-3: 2000-03 2 EUROPE

9、AN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 10893-2 April 2011 ICS 23.040.10; 77.040.20; 77.140.75 Supersedes EN 10246-3:1999English Version Non-destructive testing of steel tubes Part 2: Automated eddy current testing of seamless and welded (except submerged arc-welded) steel tubes for the d

10、etection of imperfections (ISO 10893-2:2011) Essais non destructifs des tubes en acier Partie 2: Contrle automatis par courants de Foucault pour la dtection des imperfections des tubes en acier sans soudure et souds (sauf larc immerg sous flux en poudre) (ISO 10893-2:2011) Zerstrungsfreie Prfung von

11、 Stahlrohren Teil 2: Automatisierte Wirbelstromprfung nahtloser und geschweiter (ausgenommen unterpulvergeschweiter) Stahlrohre zum Nachweis von Unvollkommenheiten (ISO 10893-2:2011) This European Standard was approved by CEN on 10 December 2010. CEN members are bound to comply with the CEN/CENELEC

12、Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to

13、 any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the officia

14、l versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovak

15、ia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. Management Centre: Avenue Marnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 10893-2:2011: EEUROPEAN COMMITTEE FOR STANDARDIZATION COMIT

16、EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Contents Page Foreword .3 1 Scope4 2 Normative references4 3 Terms and definitions .4 4 General requirements .5 5 Test method .5 5.1 Test techniques .5 5.2 Test equipment6 6 Reference tube.9 6.1 General .9 6.2 Concentric coil technique.9 6.3 Se

17、gment coil technique 9 6.4 Fixed and rotating coil/pancake technique.10 6.5 Dimensions of the reference standards10 7 Equipment calibration and checking.12 8 Acceptance 13 9 Test report13 Annex A (informative) Guidance notes on limitations of eddy current test method .14 2DIN EN ISO 10893-2:2011-07

18、EN ISO 10893-2:2011 (E) Foreword This document (EN ISO 10893-2:2011) has been prepared by Technical Committee ISO/TC 17 “Steel“ in collaboration with Technical Committee ECISS/TC 110 “Steel tubes, and iron and steel fittings” the secretariat of which is held by UNI. This European Standard shall be g

19、iven the status of a national standard, either by publication of an identical text or by endorsement, at the latest by October 2011, and conflicting national standards shall be withdrawn at the latest by October 2011. Attention is drawn to the possibility that some of the elements of this document m

20、ay be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 10246-3:1999. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound t

21、o implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Swed

22、en, Switzerland and the United Kingdom. Endorsement notice The text of ISO 10893-2:2011 has been approved by CEN as a EN ISO 10893-2:2011 without any modification. ISO 10893-2 was prepared by Technical Committee ISO/TC 17, Steel, Subcommittee SC 19, Technical delivery conditions for steel tubes for

23、pressure purposes. This first edition cancels and replaces ISO 9304:1989, which has been technically revised. Non-destructive testing of steel tubes: g127 Part 1: Automated electromagnetic testing of seamless and welded (except submerged arc-welded) steel tubes for the verification of hydraulic leak

24、tightness g127 Part 2: Automated eddy current testing of seamless and welded (except submerged arc-welded) steel tubes for the detection of imperfections g127 Part 3: Automated full peripheral flux leakage testing of seamless and welded (except submerged arc-welded) ferromagnetic steel tubes for the

25、 detection of longitudinal and/or transverse imperfections g127 Part 4: Liquid penetrant inspection of seamless and welded steel tubes for the detection of surface imperfections g127 Part 5: Magnetic particle inspection of seamless and welded ferromagnetic steel tubes for the detection of surface im

26、perfections g127 Part 6: Radiographic testing of the weld seam of welded steel tubes for the detection of imperfections g127 Part 7: Digital radiographic testing of the weld seam of welded steel tubes for the detection of imperfections g127 Part 8: Automated ultrasonic testing of seamless and welded

27、 steel tubes for the detection of laminar imperfections g127 Part 9: Automated ultrasonic testing for the detection of laminar imperfections in strip/plate used for the manufacture of welded steel tubes g127 Part 10: Automated full peripheral ultrasonic testing of seamless and welded (except submerg

28、ed arc-welded) steel tubes for the detection of longitudinal and/or transverse imperfections g127 Part 11: Automated ultrasonic testing of the weld seam of welded steel tubes for the detection of longitudinal and/or transverse imperfections g127 Part 12: Automated full peripheral ultrasonic thicknes

29、s testing of seamless and welded (except submerged arc-welded) steel tubes DIN EN ISO 10893 consists of the following parts, under the general title 3DIN EN ISO 10893-2:2011-07 EN ISO 10893-2:2011 (E) 1 Scope This part of ISO 10893 specifies requirements for automated eddy current testing of seamles

30、s and welded tubes with the exception of submerged arc-welded (SAW) tubes, for the detection of imperfections according to the different acceptance levels as shown in Tables 1 and 2. It is applicable to the inspection of tubes with an outside diameter greater than or equal to 4 mm. This part of ISO

31、10893 can also be applicable to the testing of hollow sections. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced documen

32、t (including any amendments) applies. ISO 9712, Non-destructive testing Qualification and certification of personnel ISO 11484, Steel products Employers qualification system for non-destructive testing (NDT) personnel 3 Terms and definitions For the purposes of this document, the terms and definitio

33、ns given in ISO 11484 and the following apply. 3.1 reference standard standard for the calibration of non-destructive testing equipment (e.g. drill holes, notches and recesses) 3.2 reference tube tube or length of tube containing the reference standard(s) 3.3 reference sample sample (e.g. segment of

34、 tube, plate or strip) containing the reference standard(s) NOTE Only the term “reference tube” is used in this part of ISO 10893, also covering the term “reference sample”. 3.4 tube hollow long product open at both ends, of any cross-sectional shape 4DIN EN ISO 10893-2:2011-07 EN ISO 10893-2:2011 (

35、E) 3.5 seamless tube tube made by piercing a solid product to obtain a tube hollow, which is further processed, either hot or cold, into its final dimensions 3.6 welded tube tube made by forming a hollow profile from a flat product and welding adjacent edges together, and which after welding can be

36、further processed, either hot or cold, into its final dimensions 3.7 manufacturer organization that manufactures products in accordance with the relevant standard(s) and declares the compliance of the delivered products with all applicable provisions of the relevant standard(s) 3.8 agreement contrac

37、tual arrangement between the manufacturer and purchaser at the time of enquiry and order 4 General requirements 4.1 Unless otherwise specified by the product standard or agreed on by the purchaser and manufacturer, this eddy current inspection shall be carried out on tubes after completion of all th

38、e production process operations, such as rolling, heat treating, cold forming and hot working, sizing and primary straightening. 4.2 The tubes being tested shall be sufficiently straight to ensure the validity of the test. The surfaces shall be sufficiently free of foreign matter which can interfere

39、 with the validity of the test. 4.3 This inspection shall be carried out by trained operators qualified in accordance with ISO 9712, ISO 11484 or equivalent and supervised by competent personnel nominated by the manufacturer. In the case of third-party inspection, this shall be agreed on between the

40、 purchaser and manufacturer. The operating authorization issued by the employer shall be according to a written procedure. NDT operations shall be authorized by a level 3 NDT individual approved by the employer. NOTE The definition of levels 1, 2 and 3 can be found in appropriate International Stand

41、ards, e.g. ISO 9712 and ISO 11484. 5 Test method 5.1 Test techniques 5.1.1 The tubes shall be tested by the eddy current method for the detection of imperfections using in “absolute mode” and/or in “differential mode” one of the following alternative automated or semi-automated techniques: a) concen

42、tric coil technique full peripheral (see Figure 1); b) fixed or rotating probe/pancake coil technique full peripheral (see Figure 2); c) segment coil technique weld seam only (see Figure 3) or full body (see Figure 4). For all techniques, the chosen relative speed of movement during the testing shal

43、l not vary by more than g11410 %. It is recognized that there may be a short length at both tube ends which cannot be tested. Any untested ends shall be dealt with in accordance with the requirements of the appropriate product standards. NOTE See Annex A for guidelines on the limitations of the eddy

44、 current test method. 5DIN EN ISO 10893-2:2011-07 EN ISO 10893-2:2011 (E) 5.1.2 When testing tubes using the concentric coil technique, the maximum tube outside diameter that shall be tested shall be restricted to 180 mm (250 mm for E4H). Square and rectangular tubes, used for structural purposes, w

45、ith a maximum dimension across the diagonal of 180 mm may also be tested using this technique with adequately shaped coils. 5.1.3 When testing tubes using the rotating or fixed probe/pancake coil technique, the tube and the probe/pancake coil shall be moved relative to each other or the movement sha

46、ll be simulated by electronic commutation through the individual probes composing the pancake, such that the whole of the tube surface is scanned. There is no restriction on the maximum tube outside diameter using this technique. NOTE It is emphasized that only external surface breaking imperfection

47、s can be detected using this technique. 5.1.4 When testing the weld of welded tubes using the segment coil technique, there is no restriction on the maximum tube outside diameter. The test coil shall be maintained in proper alignment with the weld, such as that the whole of the weld is scanned. 5.1.

48、5 When testing the full body of tubes using the segment coils technique, the maximum tube outside diameter that shall be tested shall be limited to: g127 g135 219,1 mm for 2 g117 180 coils, g127 g135 508,0 mm for 4 g117 100 coils. NOTE It is emphasized that the test sensitivity is at a maximum at the tube surface adjacent to the test coil and decreases with increasing thickness (see Annex A). 5.2 Test equipment The equipment shall be capable of classifying tubes as either acceptable or suspect tubes by means o