DIN EN ISO 10893-12-2011 Non-destructive testing of steel tubes - Part 12 Automated full peripheral ultrasonic thickness testing of seamless and welded (except submerged arc-welded.pdf

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1、July 2011 Translation by DIN-Sprachendienst.English price group 8No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 23

2、.040.10; 77.040.20!$sPX“1804553www.din.deDDIN EN ISO 10893-12Non-destructive testing of steel tubes Part 12: Automated full peripheral ultrasonic thickness testing ofseamless and welded (except submerged arc-welded) steel tubes(ISO 10893-12:2011)English translation of DIN EN ISO 10893-12:2011-07Zers

3、trungsfreie Prfung von Stahlrohren Teil 12: Automatisierte Ultraschall-Wanddickenprfung nahtloser und geschweiter(ausgenommen unterpulvergeschweiter) Stahlrohre ber den gesamten Rohrumfang(ISO 10893-12:2011)Englische bersetzung von DIN EN ISO 10893-12:2011-07Essais non destructifs des tubes en acier

4、 Partie 12: Contrle automatis de lpaisseur par ultrasons sur toute la circonfrence destubes en acier sans soudure et souds (sauf larc immerg sous flux en poudre)(ISO 10893-12:2011)Traduction anglaise de DIN EN ISO 10893-12:2011-07SupersedesDIN EN 10246-13:2000-07www.beuth.deDocument comprises pagesI

5、n case of doubt, the German-language original shall be considered authoritative.1107.11 DIN EN ISO 10893-12:2011-07 2 A comma is used as the decimal marker. National foreword This standard has been prepared by Technical Committee ISO/TC 17 “Steel” in collaboration with Technical Committee ECISS/TC 1

6、10 “Steel tubes, and iron and steel fittings” (Secretariat: UNI, Italy). The responsible German body involved in its preparation was the Normenausschuss Eisen und Stahl (Iron and Steel Standards Committee), Working Committee NA 021-00-09-06 UA Zerstrungsfreie Prfung von Rohren. The English reference

7、 version contains an error in Subclause 7.6, first sentence, that has been corrected in the German version and correspondingly in the English version as follows: Original English version: “thickness accuracy tolerance of 1 % or 0,05 mm” has been corrected to read: Dickenabweichung von 1 % or 0,05 mm

8、 (thickness accuracy tolerance of 1 % or 0,05 mm). Amendments This standard differs from DIN EN 10246-13:20 0-07 as follows: a) Clause 3 “Terms and definitions” has been added; b) specifications relating to the qualification of the personnel have been included; c) the minimum distance of 150 mm pitc

9、h specified for the spiral test paths has been deleted; d) it has been specified that all tubes are to be retested if the requirements for the calibration of the equipment are no longer satisfied; e) Clause 9 “Test report” has been extended; f) the standard has been editorially revised. Previous edi

10、tions DIN EN 10246-13: 2000-07 0EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 10893-12 April 2011 ICS 23.040.10; 77.040.20; 77.140.75 Supersedes EN 10246-13:2000English Version Non-destructive testing of steel tubes - Part 12: Automated full peripheral ultrasonic thickness testing of seam

11、less and welded (except submerged arc-welded) steel tubes (ISO 10893-12:2011) Essais non destructifs des tubes en acier - Partie 12: Contrle automatis de lpaisseur par ultrasons sur toute la circonfrence des tubes en acier sans soudure et souds (sauf larc immerg sous flux en poudre) (ISO 10893-12:20

12、11) Zerstrungsfreie Prfung von Stahlrohren - Teil 12: Automatisierte Ultraschall-Wanddickenprfung nahtloser und geschweiter (ausgenommen unterpulvergeschweiter) Stahlrohre ber den gesamten Rohrumfang (ISO 10893-12:2011) This European Standard was approved by CEN on 10 December 2010. CEN members are

13、bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to th

14、e CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Cent

15、re has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norw

16、ay, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in any form

17、and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 10893-12:2011: EContents Page Foreword3 1 Scope 5 2 Normative references 5 3 Terms and definitions .6 4 General requirements6 5 Test method7 6 Reference tube.7 7 Equipment calibration and checking.7 8 Acceptance.8 9 Test r

18、eport 9 DIN EN ISO 10893-12:2011-07 EN ISO 10893-12:2011 (E) 2 Foreword This document (EN ISO 10893-12:2011) has been prepared by Technical Committee ISO/TC 17 “Steel” in collaboration with Technical Committee ECISS/TC 110 “Steel tubes, and iron and steel fittings” the secretariat of which is held b

19、y UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by October 2011, and conflicting national standards shall be withdrawn at the latest by October 2011. Attention is drawn to the possibility that

20、 some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 10246-13:2000. DIN EN ISO 10893 consists of the following parts, under the general title Non-destruc

21、tive testing of steel tubes: Part 1: Automated electromagnetic testing of seamless and welded (except submerged arc-welded) steel tubes for the verification of leaktightness Part 2: Automated eddy current testing of seamless and welded (except submerged arc-welded) steel tubes for the detection of i

22、mperfections Part 3: Automated full peripheral flux leakage testing of seamless and welded (except submerged arc-welded) ferromagnetic steel tubes for the detection of longitudinal and/or transverse imperfections Part 4: Liquid penetrant inspection of seamless and welded steel tubes for the detectio

23、n of surface imperfections Part 5: Magnetic particle inspection of seamless and welded ferromagnetic steel tubes for the detection of surface imperfections Part 6: Radiographic testing of the weld seam of welded steel tubes for the detection of imperfections Part 7: Digital radiographic testing of t

24、he weld seam of welded steel tubes for the detection of imperfections Part 8: Automated ultrasonic testing of seamless and welded steel tubes for the detection of laminar imperfections Part 9: Automated ultrasonic testing for the detection of laminar imperfections in strip/plate used for the manufac

25、ture of welded steel tubes Part 10: Automated full peripheral ultrasonic testing of seamless and welded (except submerged arc-welded) steel tubes for the detection of longitudinal and/or transverse imperfections Part 11: Automated ultrasonic testing of the weld seam of welded steel tubes for the det

26、ection of longitudinal and/or transverse imperfections Part 12: Automated full peripheral ultrasonic thickness testing of seamless and welded (except submerged arc-welded) steel tubes DIN EN ISO 10893-12:2011-07 EN ISO 10893-12:2011 (E) 3 According to the CEN/CENELEC Internal Regulations, the nation

27、al standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, N

28、orway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 10893-12:2011 has been approved by CEN as a EN ISO 10893-12:2011 without any modification. DIN EN ISO 10893-12:2011-07 EN ISO 10893-12:2011 (E) 4 1 Scope This p

29、art of ISO 10893 specifies requirements for the automated full peripheral ultrasonic testing of seamless and welded steel tubes, with the exception of submerged arc-welded (SAW) tubes, for wall thickness measurement. It specifies the testing method and corresponding calibration procedures. NOTE 1 Fu

30、ll peripheral testing does not necessarily mean that 100 % of the tube surface is scanned. NOTE 2 This test can be carried out simultaneously with full peripheral ultrasonic testing for the detection of laminar imperfections (see ISO 10893-8) using the same ultrasonic transducers for both inspection

31、 requirements. Under these circumstances, the minimum lamination size under detection determines the percentage of the tube surface for scanning, according to ISO 10893-8. This part of ISO 10893 can also be applicable to the testing of circular hollow sections. This part of ISO 10893 is applicable t

32、o the thickness measurement of tubes with a specified outside diameter equal to or greater than 25,4 mm and a minimum wall thickness of 2,6 mm, unless otherwise agreed on. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated refe

33、rences, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 5577, Non-destructive testing Ultrasonic inspection Vocabulary ISO 9712, Non-destructive testing Qualification and certification of personnel ISO 1148

34、4, Steel products Employers qualification system for non-destructive testing (NDT) personnel DIN EN ISO 10893-12:2011-07 EN ISO 10893-12:2011 (E) 5 3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 5577 and ISO 11484 and the following apply. 3.1 refere

35、nce tube tube or length of tube used for calibration purposes 3.2 reference sample sample (e.g. segment of tube, plate or strip) used for calibration purposes NOTE Only the term “reference tube” is used in this part of ISO 10893, also covering the term “reference sample”. 3.3 tube hollow long produc

36、t open at both ends, of any cross-sectional shape 3.4 seamless tube tube made by piercing a solid product to obtain a tube hollow, which is further processed, either hot or cold, into its final dimensions 3.5 welded tube tube made by forming a hollow profile from a flat product and welding adjacent

37、edges together, and which after welding can be further processed, either hot or cold, into its final dimensions 3.6 electric welded tube tube made by pressure welding, in a continuous or non-continuous process, in which strip is formed cold into a hollow profile and the seam weld made by heating the

38、 adjacent edges through the resistance to the passage of high- or low-frequency current, and pressing the edges together NOTE The electric current can be applied either by direct electrode contact or by induction. 3.7 manufacturer organization that manufactures products in accordance with the releva

39、nt standard(s) and declares the compliance of the delivered products with all applicable provisions of the relevant standard(s) 3.8 agreement contractual arrangement between the manufacturer and purchaser at the time of enquiry and order 4 General requirements 4.1 Unless otherwise specified by the p

40、roduct standard or agreed between purchaser and manufacturer, an ultrasonic test shall be carried out on tubes after completion of all the primary production process operations (rolling, heat treating, cold and hot working, sizing and primary straightening, etc.). 4.2 The tubes under test shall be s

41、ufficiently straight to ensure the validity of the test. The surfaces shall be free of foreign matter, which can interfere with the validity of the test. 4.3 This test shall be carried out by suitably trained operators, qualified in accordance with ISO 9712, ISO 11484, or equivalent, and supervised

42、by competent personnel nominated by the manufacturer. In the case of third-party inspection, this shall be agreed on by the purchaser and manufacturer. DIN EN ISO 10893-12:2011-07 EN ISO 10893-12:2011 (E) 6 The operating authorization issued by the employer shall be according to a written procedure.

43、 Non-destructive testing (NDT) operations shall be authorized by a level 3 NDT individual approved by the employer. NOTE The definition of levels 1, 2 and 3 can be found in appropriate International Standards, e.g. ISO 9712 and ISO 11484. 5 Test method 5.1 The tube shall be tested using the ultrason

44、ic single or multiple pulse echo technique, with piezoelectric or electromagnetic transducers. The ultrasound shall be transmitted in the direction normal to the tube surface, to determine that the tube thickness meets the specified requirements. 5.2 During testing, the tubes and the probe assembly

45、shall be moved relative to each other such that (with the exception provided in Note 2 of Clause 1) the tube surface shall be scanned over equidistant non-coincident helical paths along the entire length of the tube. Unless specified in the product standards or agreed on by the manufacturer and purc

46、haser, the minimum coverage shall be at the manufacturers discretion according to his manufacturing process, but shall be not less than 10 % of the surface area. NOTE Other scanning routes can be used by agreement between the purchaser and manufacturer. 5.3 The suggested maximum width of each transd

47、ucer, or each active aperture when using phased array transducers, should be 25 mm measured in any direction. However, manufacturers may use larger transducers provided they can demonstrate their capability for detecting the adopted reference standard; on request, this capability shall be demonstrat

48、ed. 5.4 The equipment shall be capable of classifying tubes as either acceptable or suspect by means of an automated trigger/alarm level combined with a marking and/or recording and/or sorting system. 6 Reference tube 6.1 The reference tube (or partly scanned tube) shall have the same nominal diamet

49、er and thickness, same surface finish, heat treatment and delivery condition (e.g. as-rolled, normalized, quenched and tempered) as the tubes under test, and shall have similar acoustic properties (e.g. sound velocity and attenuation coefficient). 6.2 The reference tube (or machined reference sample or machined block or hollow bar of steel) shall, at the manufacturers discretion, either a) have a known area with a predetermined thickness with an accuracy better than 0,1 mm, or b) have a machined