DIN EN ISO 10440-1-2008 Petroleum petrochemical and natural gas industries - Rotary-type positive-displacement compressors - Part 1 Process compressors (ISO 10440-1 2007) English v.pdf

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1、September 2008DEUTSCHE NORM Normenausschuss Erdl- und Erdgasgewinnung (NG) im DINNormenausschuss Maschinenbau (NAM) im DINPreisgruppe 33DIN Deutsches Institut fr Normung e.V. Jede Art der Vervielfltigung, auch auszugsweise, nur mit Genehmigung des DIN Deutsches Institut fr Normung e.V., Berlin, gest

2、attet.ICS 75.180.20!$L0n“1411375www.din.deDDIN EN ISO 10440-1Erdl-, petrochemische und Erdgasindustrie Rotierende Verdrngerkompressoren Teil 1: Prozesskompressoren (ISO 10440-1:2007);Englische Fassung EN ISO 10440-1:2007Petroleum, petrochemical and natural gas industries Rotary-type positive-displac

3、ement compressors Part 1: Process compressors (ISO 10440-1:2007);English version EN ISO 10440-1:2007Industries du ptrole, ptrochimique et du gaz naturel Compresseurs volumtriques de type rotatif Partie 1: Compresseurs de procd (ISO 10440-1:2007);Version anglaise EN ISO 10440-1:2007Alleinverkauf der

4、Normen durch Beuth Verlag GmbH, 10772 BerlinErsatz frDIN EN ISO 10440-1:2004-02www.beuth.deGesamtumfang 142 SeitenDIN EN ISO 10440-1:2008-09 2 Nationales Vorwort Dieses Dokument (EN ISO 10440-1:2007) wurde vom Technischen Komitee ISO/TC 118 Compressors and pneumatic tools, machines and equipment“ in

5、 Zusammenarbeit mit dem Technischen Komitee CEN/TC 12 Materialien, Ausrstungen und Offshore-Bauwerke fr die Erdl-, petrochemische und Erdgasindustrie“ erarbeitet, dessen Sekretariat vom AFNOR (Frankreich) gehalten wird. Es handelt sich hierbei um die unvernderte bernahme von ISO 10440-1:2007, erarbe

6、itet vom, Subkomitee SC 1, Process compressors“ (Sekretariat: NEN, Niederlande) in Zusammenarbeit mit ISO/TC 67 Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries“, Subkomitee SC 6 Processing equipment and systems“ (Sekretariat: AFNOR, Frankreich). D

7、as zustndige deutsche Gremium ist der NA 109-00-06 AA Verfahrenstechnische Anlagen und Ausrstungen“ im Normenausschuss Erdl- und Erdgasgewinnung (NG). Diese Europische Norm enthlt unter Bercksichtigung des DIN-Prsidialbeschlusses 1/2004 nur die englische Originalfassung der ISO-Norm. Diese Norm enth

8、lt neben den gesetzlichen Einheiten auch die Einheiten Btu“, F“, ft“, inch“, lb“, lbf“, psi“, R (Rankine)“, die im Deutschen Normenwerk nicht zugelassen sind. Es wird jedoch ausdrcklich darauf hingewiesen, dass die Anwendung dieser Einheiten im nationalen amtlichen und geschftlichen Verkehr aufgrund

9、 des Gesetzes ber Einheiten im Messwesen nicht zulssig ist. Umrechnung: 1 Btu = 1 055 J C = (5/9) (F 32) 1 ft = 0,304 8 m 1 inch = 25,4 mm 1 lb = 0,453 592 37 kg 1 lbf = 4,448 222 N 1 psi = 6 894,757 Pa C = (5/9) (R 491,67) nderungen Gegenber DIN EN ISO 10440-1:2004-02 wurde folgende nderung vorgeno

10、mmen: a) die Norm wurde technisch komplett berarbeitet. Frhere Ausgaben DIN EN ISO 10440-1: 2004-02 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORMEN ISO 10440-1December 2007 ICS 75.180.20 Supersedes EN ISO 10440-1:2000 English Version Petroleum, petrochemical and natural gas industries Rotary-typ

11、e positive-displacement compressors Part 1: Process compressors (ISO 10440-1:2007) Industries du ptrole, ptrochimique et du gaz naturel Compresseurs volumtriques de type rotatif Partie 1: Compresseurs de procd(ISO 10440-1:2007) Erdl-, petrochemische und Erdgasindustrie Rotierende Verdrngerkompressor

12、en Teil 1: Prozesskompressoren (ISO 10440-1:2007) This European Standard was approved by CEN on 13 July 2007. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any altera

13、tion. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by trans

14、lationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany,

15、 Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. Management Centre: rue de Stassart, 36 B-1050 Brussels 2007 CEN All rights of exploitation in any form a

16、nd by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 10440-1:2007: EEUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Contents Page12344.14.24.34.455.15.25.35.45.55.65.75.85.95.105.115.125.1366.16.26.36.46.56.66.76.86.96.1077

17、.17.27.37.488.18.28.3Foreword. 4 Introduction 5 Scope . 6 Normative references . 6 Terms and definitions. 9 General. 14 Pressure design code. 14 Unit responsibility. 14 Units of measurement 15 Statutory requirements 15 Basic design 15 General. 15 Pressure casing 19 Casing connections 21 External for

18、ces and moments . 23 Rotating elements. 23 Shaft seals . 24 Dynamics . 31 Bearings. 36 Bearing housings 39 Lube-oil and seal-oil systems 40 Materials 44 Nameplates and rotation arrows. 49 Quality 49 Accessories. 50 Drivers 50 Couplings and guards 51 Mounting plates 52 Controls and instrumentation .

19、54 Piping . 60 Inlet air filters 62 Inlet separators . 63 Pulsation suppressors/silencers for dry screw compressors. 63 Special tools 65 Inspection, testing and preparation for shipment. 66 General. 66 Inspection 66 Vendors data 75 General. 75 Proposals. 76 Contract data. 78 Preparation for shipment

20、 . 73 Testing . 68 Annex B (informative) Nomenclature for rotary-type positive-displacement compressors. 99 Intercoolers and aftercoolers 61 Annex A (informative) Typical datasheets. 80 EN ISO 10440-1:2007 (E)2DIN EN ISO 10440-1:2008-09 Annex E (normative) Typical schematics for pressurized oil syst

21、ems for flooded screw PageAnnex C (normative) Forces and moments . 104 Annex D (normative) Procedure for determination of residual unbalance. 107 Annex F (informative) Materials and their specifications for rotary compressors 121 Annex G (informative) Typical mounting plate arrangements . 124 Annex

22、H (informative) Inspectors checklist 126 Annex I (informative) Typical vendor drawing and data requirements. 128 compressors 115 Bibliography . 138 EN ISO 10440-1:2007 (E)3DIN EN ISO 10440-1:2008-09 Foreword industries” the secretariat of which is held by AFNOR. This European Standard shall be given

23、 the status of a national standard, either by publication of an identical the latest by June 2008. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such pa

24、tent rights. This document supersedes EN ISO 10440-1:2000. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,

25、France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 10440-1:2007 has been approved by CEN as a EN ISO

26、 10440-1:2007 without any modification. “Compressors, pneumatic tools and pneumatic machines” in collaboration with Technical Committee CEN/TC 12 “Materials, equipment and offshore structures for petroleum, petrochemical and natural gas text or by endorsement, at the latest by June 2008, and conflic

27、ting national standards shall be withdrawn at This document (EN ISO 10440-1:2007) has been prepared by Technical Committee ISO/TC 118 EN ISO 10440-1:2007 (E)4DIN EN ISO 10440-1:2008-09 Introduction This part of ISO 10440 is based on API 619, 4th edition, December 2004, with the intent that the 5th e

28、dition of API 619 will be identical to this part of ISO 10440. Users of this part of ISO 10440 should be aware that further or differing requirements may be needed for individual applications. This part of ISO 10440 is not intended to inhibit a vendor from offering, or the purchaser from accepting,

29、alternative equipment or engineering solutions for the individual application. This may be particularly appropriate where there is innovative or developing technology. Where an alternative is offered, the vendor should identify any variations from this part of ISO 10440 and provide details. A bullet

30、 (x) at the beginning of a subclause or paragraph indicates that either a decision is required or further information is to be provided by the purchaser. This information should be indicated on the datasheet(s), otherwise it should be stated in the quotation request or in the order. In this part of

31、ISO 10440, where practical, US Customary (USC) units are included in brackets for information. Dedicated datasheets for SI units and for USC units are provided in Annex A. EN ISO 10440-1:2007 (E)5DIN EN ISO 10440-1:2008-09 1 Scope This part of ISO 10440 specifies requirements for dry and oil-flooded

32、, helical-lobe rotary compressors (see Figure 1) used for vacuum or pressure or both in petroleum, petrochemical, and gas industry services. It is intended for compressors that are in special-purpose applications. It is not applicable to general-purpose air compressors, liquid-ring compressors, or v

33、ane-type compressors. NOTE Standard air compressors are covered in ISO 10440-2. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the re

34、ferenced document (including any amendments) applies. ISO 7 (all parts), Pipe threads where pressure-tight joints are made on the threadsISO 261, ISO general purpose metric screw threads General planISO 262, ISO general-purpose metric screw threads Selected sizes for screws, bolts and nutsISO 281, R

35、olling bearings Dynamic load ratings and rating lifeISO 724, ISO general-purpose metric screw threads Basic dimensionsISO 9451), Cast iron Designation of microstructure of graphiteISO 965 (all parts), ISO general-purpose metric screw threads TolerancesISO 1217, Displacement compressors Acceptance te

36、stsISO 1328-1:1995, Cylindrical gears ISO system of accuracy Part 1: Definitions and allowable values of deviations relevant to corresponding flanks of gear teethISO 1940-1:2003, Mechanical vibration Balance quality requirements for rotors in a constant (rigid) state Part 1: Specification and verifi

37、cation of balance tolerances 1) Under revision as ISO 945-1, Designation of microstructure of cast irons Part 1: Graphite classification by visual analysis.EN ISO 10440-1:2007 (E)6DIN EN ISO 10440-1:2008-09 ISO 3448:1992 , Industrial liquid lubricants ISO viscosity classificationISO 3744, Acoustics

38、Determination of sound power levels and sound energy levels of noise sources using sound pressure Engineering method for an essentially free field over a reflecting planeISO 5753:1991, Rolling bearings Radial internal clearanceISO 6708, Pipework components Definition and selection of DN (nominal siz

39、e)ISO 7005-1, Pipe flanges Part 1: Steel flanges for industrial and general service piping systems ISO 7005-2, Metallic flanges Part 2: Cast iron flangesISO 8821, Mechanical vibration Balancing Shaft and fitment key conventionISO 10437, Petroleum, petrochemical and natural gas industries Steam turbi

40、nes Special-purpose applicationsISO 10438 (all parts), Petroleum, petrochemical and natural gas industries Lubrication, shaft-sealing and control-oil systems and auxiliariesISO 10441, Petroleum, petrochemical and natural gas industries Flexible couplings for mechanical power transmission Special-pur

41、pose applications ISO 13691, Petroleum and natural gas industries High-speed special-purpose gear unitsISO 13706, Petroleum, petrochemical and natural gas industries Air-cooled heat exchangers ISO 15649, Petroleum and natural gas industries PipingISO 16812, Petroleum, petrochemical and natural gas i

42、ndustries Shell-and-tube heat exchangers IEC 60079 (all parts), Electrical apparatus for explosive gas atmospheresANSI/ABMA Standard 7, Shaft and Housing Fits for Metric Radial Ball and Roller Bearings (Except Tapered Roller Bearings) Conforming to Basic Boundary Plan2)ANSI/ABMA Standard 20, Radial

43、Bearings of Ball, Cylindrical Roller and Spherical Roller Types Metric DesignAPI RP 500, Recommended Practice for Classification of Locations for Electrical Installations at Petroleum Facilities Classified as Class 1, Division 1 and Division 23)API 520 (all parts), Sizing, Selection and Installation

44、 of Pressure-Relieving Devices in RefineriesANSI/API 526, Flanged Steel Pressure Relief Valves ANSI/API 611, General-Purpose Steam Turbines for Petroleum, Chemical and Gas Industry ServicesANSI/API 613, Special Purpose Gear Units for Petroleum, Chemical and Gas Industry ServicesANSI/API 670, Machine

45、ry Protection SystemsANSI/API 671, Special Purpose Couplings for Petroleum, Chemical, and Gas Industry Services2) American Bearing Manufacturers Association, 2025 M Street, NW, Suite 800, Washington, DC 20036, USA.3) American Petroleum Institute, 1220 L Street NW, Washington, DC 20005-4070, USA.EN I

46、SO 10440-1:2007 (E)7DIN EN ISO 10440-1:2008-09 API 677, General-Purpose Gear Units for Petroleum, Chemical and Gas Industry ServicesAPI RP 686:1996, Machinery Installation and Installation DesignASME B1.1, Unified Inch Screw Threads, UN and UNR Thread Form4)ASME B1.20.1-1983, Pipe Threads, General P

47、urpose (Inch) ASME B16.1, Cast Iron Pipe Flanges and Flanged Fittings: Classes 25, 125, and 250ASME B16.5, Pipe Flanges and Flanged FittingsASME B16.11, Forged Steel Fittings, Socket-Welding and Threaded ASME B16.42, Ductile Iron Pipe Flanges and Flanged Fittings, Classes 150 and 300ASME B16.47, Lar

48、ge Diameter Steel Flanges: NPS 26 Through NPS 60 ASME B17.1, Keys and Keyseats ASME Boiler and Pressure Vessel Code: Section V, Nondestructive ExaminationASME Boiler and Pressure Vessel Code: Section IX, Welding and Brazing QualificationsASTM A247, Standard Test Method for Evaluating the Microstruct

49、ure of Graphite in Iron Castings5)ASTM A278, Standard Specification for Gray Iron Castings for Pressure-Containing Parts for Temperatures Up to 650 FASTM A320/A320M-05, Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for Low-Temperature ServiceASTM A395/A395M-99, Standard Specification for Ferritic Ductile Iron Pressure-Retaining Castings for Use at Elevated TemperaturesASTM A536, Standard Specification fo