DIN EN 16482-2014 Founding - Continuous cast iron bars German version EN 16482 2014《铸造 连续铸造铸铁棒材 德文版本EN 16482-2014》.pdf

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1、September 2014 Translation by DIN-Sprachendienst.English price group 13No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).

2、ICS 77.080.10!%:lK“2237340www.din.deDDIN EN 16482Founding Continuous cast iron bars;English version EN 16482:2014,English translation of DIN EN 16482:2014-09Gieereiwesen Gusseisen-Strangguss;Englische Fassung EN 16482:2014,Englische bersetzung von DIN EN 16482:2014-09Fonderie Barres de fonte par cou

3、le continue;Version anglaise EN 16482:2014,Traduction anglaise de DIN EN 16482:2014-09www.beuth.deDocument comprises 27 pagesIn case of doubt, the German-language original shall be considered authoritative.08.14DIN EN 16482:2014-09 2 A comma is used as the decimal marker. National foreword This docu

4、ment (EN 16482:2014) has been prepared by Technical Committee CEN/TC 190 “Foundry technology” (Secretariat: DIN, Germany), The responsible German body involved in its preparation was the Normenausschuss Gieereiwesen (DIN Standards Committee Foundry Practice), Working Committee NA 036-00-01 AA Gussei

5、senwerkstoffe. EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 16482 June 2014 ICS 77.080.10 English Version Founding - Continuous cast iron bars Fonderie - Barres de fonte par coule continue Gieereiwesen - Gusseisen-Strangguss This European Standard was approved by CEN on 28 February 2014. CEN

6、 members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on appl

7、ication to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Ma

8、nagement Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Lat

9、via, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Mar

10、nix 17, B-1000 Brussels 2014 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 16482:2014 EEN 16482:2014 (E) 2 Contents Page Foreword 3 Introduction .4 1 Scope 5 2 Normative references 5 3 Terms and definitions .5 4 Designation 6 5 O

11、rder information 6 6 Manufacture 6 7 Requirements .7 8 Sampling 12 9 Test methods . 12 10 Retests . 15 11 Inspection documentation . 16 Annex A (informative) Guidance values for hardness of spheroidal graphite cast iron bars 17 Annex B (informative) Dimensional allowances for continuous cast bars 18

12、 B.1 Machining allowances 18 B.2 Ovality allowances 19 B.3 Swell allowances. 19 Annex C (normative) Location of samples cut from a bar . 20 Annex D (informative) Additional information on mechanical and physical properties of spheroidal graphite cast irons 21 Bibliography . 25 DIN EN 16482:2014-09 E

13、N 16482:2014 (E) 3 Foreword This document (EN 16482:2014) has been prepared by Technical Committee CEN/TC 190 “Foundry technology”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endor

14、sement, at the latest by December 2014 and conflicting national standards shall be withdrawn at the latest by December 2014. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for iden

15、tifying any or all such patent rights. Within its programme of work, Technical Committee CEN/TC 190 requested CEN/TC 190/WG 7 “Spheroidal graphite, silicon molybdenum and ausferritic cast iron” to prepare the following standard: EN 16482, Founding Continuous cast iron bars According to the CEN-CENEL

16、EC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Ice

17、land, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 16482:2014-09 EN 16482:2014 (E) 4 Introduction The European Standards EN 1561 4 and EN 1563 5 classify gre

18、y cast irons and spheroidal graphite cast irons respectively, which are cast in sand moulds or moulds of comparable thermal behaviour. This European Standard classifies grey cast iron and spheroidal graphite cast iron bars, which are produced by the continuous casting process. Due to the high coolin

19、g rate during solidification and further cooling, both graphite and matrix structure differ from those obtained by sand casting and consequently the mechanical properties in relation to section thickness 8, 9. The mechanical properties of continuous cast iron bars are evaluated on machined test piec

20、es prepared from samples cut from the bars. However, for many applications tensile strength or hardness are not the only interesting or determining properties. Other mechanical or physical properties can be decisive for the use of grey cast iron or spheroidal graphite cast iron, for example: thermal

21、 capacity, thermal diffusivity, damping capacity, thermo-cycle fatigue and toughness. Additional technical data for grey cast irons is given in EN 1561 and for spheroidal graphite cast irons in EN 1563 and Annex D of this European Standard. DIN EN 16482:2014-09 EN 16482:2014 (E) 5 1 Scope This Europ

22、ean Standard defines the grades of grey cast iron and spheroidal graphite cast iron bars, which have been produced by the continuous casting process. This European Standard specifies the characterizing properties of grey cast iron bars by either: a) the tensile strength measured on machined test pie

23、ces prepared from samples cut from the bars, or b) the hardness measured on the bars. If agreed by the manufacturer and the purchaser, the combination of both tensile strength from option a) and hardness from option b) may be specified. This European Standard specifies the characterizing properties

24、of spheroidal graphite cast iron bars by the tensile strength measured on machined test pieces prepared from samples cut from the bars. This European Standard specifies 4 grades of grey cast iron and 14 grades of spheroidal graphite cast iron by a classification based on tensile strength and 4 grade

25、s of grey cast iron by a classification based on Brinell hardness. This European Standard specifies also the straightness of the bars. This European Standard does not cover technical delivery conditions for iron castings (see EN 1559-1 1 and EN 1559-3 2). 2 Normative references The following documen

26、ts, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 10204, Metallic products

27、- Types of inspection documents EN ISO 945-1, Microstructure of cast irons - Part 1: Graphite classification by visual analysis (ISO 945-1) EN ISO 6506-1, Metallic materials - Brinell hardness test - Part 1: Test method (ISO 6506-1) EN ISO 6892-1, Metallic materials - Tensile testing - Part 1: Metho

28、d of test at room temperature (ISO 6892-1) 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 grey cast iron cast material, mainly iron and carbon based, carbon being present mainly in the form of flake (lamellar) graphite particles Note 1 to en

29、try: Grey cast iron is also known as flake graphite cast iron, and less commonly as lamellar graphite cast iron. SOURCE: EN 1561:2011, 3.1 DIN EN 16482:2014-09 EN 16482:2014 (E) 6 3.2 spheroidal graphite cast iron cast material, iron, carbon and silicon based, the carbon being present mainly in the

30、form of spheroidal graphite particles Note 1 to entry: Spheroidal graphite cast iron is also known as ductile iron, and less commonly as nodular iron. SOURCE: EN 1563:2011, 3.1 3.3 ferritic to pearlitic cast irons grey cast iron and spheroidal graphite cast iron with a matrix containing ferrite or p

31、earlite or a combination of both 3.4 solid-solution strengthened ferritic spheroidal graphite cast iron spheroidal graphite cast iron with a matrix mainly consisting of ferrite, solution strengthened mainly by silicon 3.5 graphite spheroidizing treatment operation that brings the liquid iron into co

32、ntact with a substance to produce graphite in the predominantly spheroidal (nodular) form during solidification Note 1 to entry: This operation is often followed by a second one called inoculation. SOURCE: EN 1563:2011, 3.4 3.6 sample quantity of material cut from the continuous cast bar to represen

33、t the cast material 4 Designation The material shall be designated in accordance with Table 1, Table 2, or Table 3. NOTE The designation system is specified in EN 1560 3. 5 Order information The following information shall be supplied by the purchaser: a) the number of this European Standard; b) the

34、 designation of the material; c) the dimensions of the bar; d) any special requirements. All requirements shall be agreed between the manufacturer and the purchaser by the time of acceptance of the order, e.g. technical delivery conditions according to EN 1559-1 and EN 1559-3. 6 Manufacture The meth

35、ods of producing grey cast iron and spheroidal graphite cast iron continuous cast bars and their chemical compositions shall be left to the discretion of the manufacturer who shall ensure that the requirements of this European Standard are met for the material grade specified in the order. DIN EN 16

36、482:2014-09 EN 16482:2014 (E) 7 For the cast irons to be used in special applications, the chemical composition and the heat treatment may be the subject of an agreement between the manufacturer and the purchaser. All agreements between the manufacturer and the purchaser shall be made by the time of

37、 the acceptance of the order. 7 Requirements 7.1 Characterizing properties The order shall specify in an unambiguous manner whether the tensile strength measured on a test piece machined from samples cut from the continuous cast bars or the Brinell hardness measured on the bars is the characterizing

38、 property. If it does not do so, then the manufacturer shall characterize the material according to tensile strength. 7.2 Tensile properties 7.2.1 General The property values apply to grey cast iron and spheroidal graphite cast iron bars produced by the continuous casting process. Tensile properties

39、 are dependant of the bar diameter as shown in Table 1 and Table 2. For rectangular bars, the corresponding diameter D for the determination of the minimum tensile properties shall be calculated with Formula (1): ( )( )BHBHD+=2(1) where D is the corresponding bar diameter in millimetres (mm); H is t

40、he height of the bar in millimetres (mm); B is the width of the bar in millimetres (mm). NOTE Tensile testing requires sound test pieces in order to guarantee pure uni-axial stress during the test. For bar diameters 400 mm, the minimum tensile properties to be obtained shall be agreed between the ma

41、nufacturer and the purchaser by the time of acceptance of the order. 7.2.2 Test pieces machined from samples cut from the bar The tensile properties, when measured in accordance with 9.1 using test pieces machined from samples cut from the bar, shall be in accordance with the requirements of Table 1

42、 for grey cast irons or Table 2 for spheroidal graphite cast irons. DIN EN 16482:2014-09 EN 16482:2014 (E) 8 Table 1 Tensile properties of continuous cast grey cast iron bars Material designation Bar diameter Tensile strength Matrix structure D Rm(for information only) mm MPa Symbol Number min. EN-G

43、JL-150C 5.1102 20 Ls, to suit clamping device. aThe cross-sectional area Soshall be calculated. bRecommended dimensions. Figure 1 Dimensions of grey cast iron tensile test pieces 9.1.3 Tensile test for spheroidal graphite cast irons The dimensions of the test piece shall conform to the dimensions gi

44、ven in Figure 2. The preferred test piece diameter is 14 mm but, for technical reasons, it is permitted to use a test piece of different diameter. DIN EN 16482:2014-09 EN 16482:2014 (E) 14 In all cases the original gauge length of the test piece shall conform to Formula (2): dSL = 565,5oo(2) where L

45、ois the original gauge length; Sois the original cross-section area of the test piece; d is the diameter of the test piece along the gauge length. If the above formula for Lois not applicable, then an agreement shall be made between the manufacturer and the purchaser on the dimensions of the test pi

46、ece to be made. A test piece with a different gauge length may be agreed upon between the manufacturer and the purchaser. Dimensions in millimetres d LoLcmin. 5 25 30 7 35 42 10 50 60 14 70 84 20 100 120 where Lois the original gauge length, i.e. Lo= 5 d; d is the diameter of the test piece along th

47、e gauge length; Lcis the parallel length, Lc Lo(in principle, Lc Lo d); Ltis the total length of the test piece, which depends on Lc; r is the transition radius, which shall be at least 4 mm. The method of gripping the ends of the test piece, together with their length ltmay be agreed between the ma

48、nufacturer and the purchaser. Figure 2 Dimensions of spheroidal graphite cast iron tensile test pieces DIN EN 16482:2014-09 EN 16482:2014 (E) 15 9.2 Hardness test The hardness shall be determined as Brinell hardness in accordance with EN ISO 6506-1. NOTE In case of cast irons, larger nominal ball di

49、ameters, e.g. 5 mm or 10 mm, will give more consistent average Brinell hardness results. Alternative hardness tests may also be agreed upon. The test shall be carried out on the samples cut from the bar. If the measuring points are not the subject of an agreement, they shall be chosen by the manufacturer. 9.3 Graphite and matrix structure examination The graphite and matrix structure shall be confirmed by metallographic examination. Non-destructive methods can also give information. In case of a dispute, the result of a microscopic ex