DIN EN 15597-1-2010 Winter maintenance equipment - Spreading machines (gritting machines) - Part 1 General requirements and definitions for spreading machines German version EN 155.pdf

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1、February 2010DEUTSCHE NORM English price group 12No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 13.030.40!$-“1571090w

2、ww.din.deDDIN EN 15597-1Winter maintenance equipment Spreading machines (gritting machines) Part 1: General requirements and definitions for spreading machinesEnglish version of DIN EN 15597-1:2010-02Winterdienstausrstung Streumaschinen Teil 1: Allgemeine Anforderungen und Angaben fr StreumaschinenE

3、nglische Fassung DIN EN 15597-1:2010-02www.beuth.deDocument comprises pages2102.10 DIN EN 15597-1:2010-02 National foreword This standard has been prepared by Technical Committee CEN/TC 337 “Winter maintenance and road service area maintenance equipment” (Secretariat: AFNOR, France), Working Group W

4、G 1 “Winter mainten-ance equipment” (Lead-management: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Kommunale Technik (Municipal Services Standards Committee), Working Committee NA 051-03-02 AA Maschinen fr den Straenbetriebsdienst. DIN EN 15597-1 sup

5、ersedes the Technische Lieferbedingungen TLG B3 Streugerte (Technical specifi-cations TLG B3 Spreading machines) of the Forschungsgesellschaft fr Straen- und Verkehrswesen (FGSV) (German Road and Transport Research Association). The standard does not contain requirements for the distribution and tes

6、ting of spreading agents. It is intended to specify such requirements in a separate standard. 2 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 15597-1 October 2009 ICS 13.030.40 English Version Winter maintenance equipment Spreading machines (gritting machines) Part 1: General requirements and

7、 definitions for spreading machines quipement de viabilit hivernale pandeuses Partie 1: Exigences gnrales et dfinitions relatives aux pandeuses Winterdienstausrstung Streumaschinen Teil 1: Allgemeine Anforderungen und Angaben fr Streumaschinen This European Standard was approved by CEN on 29 Septemb

8、er 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtai

9、ned on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Manageme

10、nt Centre has the same status as theofficial versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,

11、 Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and

12、by any means reserved worldwide for CEN national Members. Ref. No. EN 15597-1:2009: EEN 15597-1:2009 (E) 2 Contents Page Foreword 4Introduction .51 Scope 62 Normative references 63 Terms and definitions .64 Requirements .74.1 General 74.2 Requirements on dosage of spreading agents 84.3 Technical inf

13、ormation .84.4 Requirements on drives for spreading machines . 104.4.1 Drive by hydraulic unit of carrier vehicle . 104.4.2 Drive by hinged wheel and carrier vehicle wheel-hub drive 104.5 Design requirements 104.5.1 Spreading device 104.5.2 Equipment for spreading agent pre-wetted . 114.5.3 Stationa

14、ry emptying . 114.6 Operation and control system . 124.6.1 Operating voltage . 124.6.2 Degree of protection . 124.6.3 Control related spreading 124.6.4 Adjustment steps 124.6.5 Control box 124.6.6 Control box alarms . 124.6.7 Selection of spreading agent . 134.6.8 Data recording . 134.6.9 Emergency

15、operation . 134.6.10 Spreading in specific areas . 135 Operating manual . 13ANNEX A (normative) Static test method to check spreading dosage performances . 14A.1 Short description 14A.2 Applicable spreading agents . 14A.3 Technical means for testing 14A.4 Testing procedures. 14ANNEX B (normative) Au

16、tomatic safety shut-off loading brine pump . 16ANNEX C (informative) Pre-wetted salt . 18C.1 Visualization: Mass fractions of the system pre-wetted salt . 18C.2 Visualization: Three systems for pre-wetted salt, examples with setting 20 g/m at the spreader control unit mass salt in brine is 23 % . 18

17、Tables Table 1 Solid and pre-wetted thawing agent 7 Table 2 Abrasive spreading agent . 7 Table 3 Liquid thawing spreading agent 7 Table 4 Requirements on dosage of spreading agents 8 DIN EN 15597-1:2010-02 EN 15597-1:2009 (E) 3 Figures Figure 1 Dimensions of spreading machines (G quote centre of gra

18、vity) . 9Figure 2 Spreading device 11Figure B.1 Type connector 16Figure B.2 Schematic diagram spreader/loading brine plant 17Figure C.1 Visualization mass fractions 18Figure C.2 System 1 . 18Figure C.3 System 2 . 19Figure C.4 System 3 . 19Page DIN EN 15597-1:2010-02 EN 15597-1:2009 (E) 4 Foreword Th

19、is document (EN 15597-1:2009) has been prepared by Technical Committee CEN/TC 337 “Winter maintenance and road service area maintenance equipment”, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identica

20、l text or by endorsement, at the latest by April 2010, and conflicting national standards shall be withdrawn at the latest by April 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held respons

21、ible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,

22、 Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. DIN EN 15597-1:2010-02 EN 15597-1:2009 (E) 5 Introduction This document is meant to assess

23、the demands made on mobile spreading machines operated in traffic. Spreaders/gritters are to be operated in such way that homogeneous distribution of spreading agents is given within the set spreading dosage, spreading width and spreading track asymmetry. DIN EN 15597-1:2010-02 EN 15597-1:2009 (E) 6

24、 1 Scope Demands on design and construction of bulk spreaders, trailer spreaders and towed spreaders with speed related spreading for winter service are determined by this document. At the same time, information is given on the minimum content required for operating manuals. The standard is valid fo

25、r machines which are used to spread the following media: a) spreading agents with or without pre-wetted agent; b) abrasive spreading agents; c) brine. The following points are not covered by this standard: requirements for registration and approval; requirements made by automobile manufacturers; req

26、uirements on safety these are dealt with in EN 13021. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (includi

27、ng any amendments) applies. EN 13021, Winter service machines Safety requirements EN 15144:2007, Winter maintenance equipment Terminology Terms for winter maintenance EN 15430-1, Winter and road service area maintenance equipments Data acquisition and transmission Part 1: In vehicle data acquisition

28、 EN 15431, Winter and road service area maintenance equipments Power system and related controls Interchangeability and performance requirements EN 15432, Winter and road service area maintenance equipments Front-mounted equipments Interchangeability EN 60529, Degrees of protection provided by enclo

29、sures (IP code) (IEC 60529:1989) 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 15144:2007 apply. DIN EN 15597-1:2010-02 EN 15597-1:2009 (E) 7 4 Requirements 4.1 General The spreading machine shall be designed in such a way that handling and easy adj

30、ustment for various spreading agents under various spreading conditions (e.g. different speeds) are ensured. Selected dosage shall be spread homogeneously within the set spreading width and spreading track asymmetry. Table 1 Solid and pre-wetted thawing agent Conditions Driving speed Spreading dosag

31、e Spreading width km/h g/m2m Minimum 10 5 2 Nominal 30 60 5 30 2 12 Maximum 80 40 12Table 2 Abrasive spreading agent Conditions Driving speed Spreading dosage Spreading width km/h g/m2m Minimum 10 20 2 Nominal 20 40 50 150 2 6 Maximum 50 250 8 Table 3 Liquid thawing spreading agent (brine) Condition

32、s Driving speed Spreading dosage Spreading width km/h g/m2m Minimum 10 15 3,5Nominal 30 50 15 60 3,5 10,5 Maximum 60 80 14The spreading machine shall be able to spread a total amount of spreading agents at least 70 % of the maximum of setting values. DIN EN 15597-1:2010-02 EN 15597-1:2009 (E) 8 4.2

33、Requirements on dosage of spreading agents Requirements on dosage are shown in Table 4. The test method is given in Annex A. Table 4 Requirements on dosage of spreading agents Spreading agents admitted deviation % Solid thawing media (with pre-wetting liquids measured separately) 6 Abrasive spreadin

34、g agent 15 Liquid spreading agent (brine) 6 A positive deviation up to 3 kg/min for total amount is acceptable when the required amount spread is less than 10 kg/min. 4.3 Technical information Producer of spreading machine shall supply the: a) technical data as given in the key of Figure 1; b) minim

35、um and maximum spreading parameters (see Tables 1 to 3); c) range of spreading track asymmetry according to spreading pattern; d) spreading agents type usable; e) spreading technology. DIN EN 15597-1:2010-02 EN 15597-1:2009 (E) 9 Key A total length B maximum external hopper length C free distance be

36、tween hopper and chute E maximum external width F total length of spreading group (disc + chute) G distance from the centre of gravity to the rear part of the hopper H height of the hopper from the loading surface of the carrying vehicle HG height of the centre of gravity from the loading surface of

37、 the carrying vehicle HT total height of the hopper from the loading surface of the carrying vehicle M distance between spreading disc and loading surface of the carrying vehicle Auxiliary dimensions description: GH1distance from the centre of gravity to the rear part of the hopper when loaded with

38、solid material until H level GH2 distance from the centre of gravity to the rear part of the hopper when loaded with solid material until H level and liquid material full tank GH3 distance from the centre of gravity to the rear part of the hopper when loaded with solid material until HT level GH4 di

39、stance from the centre of gravity to the rear part of the hopper when loaded with solid material until HT level and liquid material full tank HG1 height of the centre of gravity from the loading surface of the carrying vehicle when solid material is loaded until H level HG2 height of the centre of g

40、ravity from the loading surface of the carrying vehicle when solid material is loaded until HT level HG3 height of the centre of gravity from the loading surface of the carrying vehicle when solid material is loaded until H level and liquid material full tank HG4height of the centre of gravity from

41、the loading surface of the carrying vehicle when solid material is loaded until HT level and liquid material full tank Figure 1 Dimensions of spreading machines (G quote centre of gravity) DIN EN 15597-1:2010-02 EN 15597-1:2009 (E) 10 Technical data: A mm H mm B mm HG1mm C mm HG2mm E mm HG3mm F mm H

42、G4mm G mm HT mm GH1mm M mm GH2mm GH3mm GH4mm Hopper volume H level m3Hopper volume HT level m3Liquid tank capacity l Empty spreader weight kg Full loaded spreader solid material H level kg Full loaded spreader solid material HT level kg Full loaded spreader solid material H level and liquid material

43、 full tank kg Full loaded spreader solid material HT level and liquid material full tank kg Figure 1 (continued) 4.4 Requirements on drives for spreading machines 4.4.1 Drive by hydraulic unit of carrier vehicle For this mode of drive EN 15431 applies. 4.4.2 Drive by hinged wheel and carrier vehicle

44、 wheel-hub drive Stationary emptying system shall be ensured by internal or external device allowing to drive the spreader with carrier vehicle stationary. All the functions shall be possible as in driving operations. 4.5 Design requirements 4.5.1 Spreading device The whole of the spreading device s

45、hall be designed to avoid congestion of agents during normal operation. In traffic areas (excluding airport runways and taxiway) the highest point of spreading agents trajectory (the visible main flow) shall be no more than 600 mm from ground (see Figure 2). DIN EN 15597-1:2010-02 EN 15597-1:2009 (E

46、) 11 Dimensions in millimetres Figure 2 Spreading device Ground clearance between spreading disc and road surface, with fully loaded hopper, shall be minimum 300 mm (see Figure 2). The spreading device shall be designed to enable a) the connection of a trailer by the carrier vehicle, without use of

47、the spreader; b) stationary emptying. The spreader shall allow to collect spreading agent directly from the conveyor and not through disc for dosage tests operations (see Annex A). 4.5.2 Equipment for spreading agent pre-wetted A 2-inch thread shall be available for fast coupling connection for fill

48、ing liquid thawing media tanks accessible from ground. When the spreader is equipped with an automatic system able to shut off the external filling pump when the tanks are full, the connection shall respect the diagram shown in Annex B. There shall be a level indicator legible from the filling operations (readable scale with division of at least one tenth of the maximum tank volume). Design of tank(s) and feeding pipes shall permit a filling performance of 5 min to fill complete the tanks or at least 500 l/min. A warning alarm shall be activated on the control box when the minimum brine