DIN EN 1492-4-2009 Textile slings - Safety - Part 4 Lifting slings for general service made from natural and man-made fibre ropes (includes Amendment A1 2008) English version of DI.pdf

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1、February 2009DEUTSCHE NORM English price group 18No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 53.020.30!$Uva“150836

2、2www.din.deDDIN EN 1492-4Textile slings Safety Part 4: Lifting slings for general service made from natural andEnglish version of DIN EN 1492-4:2009-02Textile Anschlagmittel Sicherheit Teil 4: Anschlag-Faserseile fr allgemeine Verwendung aus Natur- und Chemiefaserseilen(enthlt nderung A1:2008)Englis

3、che Fassung DIN EN 1492-4:2009-02SupersedesDIN EN 1492-4:2004-09www.beuth.deman-made fibre ropes (includes Amendment A1:2008)Document comprises 44 pagesDIN EN 1492-4:2009-02 2 Start of validity This standard takes effect on 1 February 2009. DIN EN 1492-4:2004-09 may be used in parallel until 28 Dece

4、mber 2009. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 168 “Chains, ropes, webbing, slings and accessories Safety”, WG 3 “Fibre ropes, fibre rope slings, flat textile slings and round slings” (Secretariat: BSI, United Ki

5、ngdom). The responsible German body involved in its preparation was the Normenstelle Schiffs- und Meerestechnik (Shipbuilding and Marine Technology Standards Committee), Mirror Committee NA 132-01-08 AA Faserseile. NOTE To conform with EN 1492-1 and EN 1492-2, the product A x M has been represented

6、as M in the table headings. Amendments This standard differs from DIN EN 1492-4:2004-09 as follows: a) The standard has been brought in line with the Machinery Directive. b) Annex ZA has been revised and Annex ZB has been added. Previous editions DIN 83302: 1990-05 DIN EN 1492-4: 2004-09 EUROPEAN ST

7、ANDARD NORME EUROPENNE EUROPISCHE NORM EN 1492-4:2004+A1 November 2008 ICS 53.020.30 Supersedes EN 1492-4:2004 English Version Textile slings - Safety - Part 4: Lifting slings for general service made from natural and man-made fibre ropes Elingues textiles - Scurit - Partie 4: Elingues de levage en

8、cordage en fibres naturelles et chimiques pour service gnral Textile Anschlagmittel - Sicherheit - Teil 4: Anschlag-Faserseile fr allgemeine Verwendung aus Natur- und Chemiefaserseilen This European Standard was approved by CEN on 12 February 2004 and includes Amendment 1 approved by CEN on 11 Septe

9、mber 2008. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be ob

10、tained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Mana

11、gement Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, No

12、rway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any f

13、orm and by any means reserved worldwide for CEN national Members. Ref. No. EN 1492-4:2004+A1:2008: EEN 1492-4:2004+A1:2008 (E) 2 Contents Page Foreword3 Introduction .4 1 Scope 5 2 Normative references 5 3 Terms and definitions .6 4 Hazards .8 5 Safety requirements 9 6 Verification .18 7 Marking .20

14、 8 Manufacturers certificate .21 9 Instructions for use .21 Annex A (normative) Information for use and maintenance to be provided by the manufacturer22 Annex B (informative) Working load limits for various modes of use24 Annex C (informative) Suggested content of information to be provided by the m

15、anufacturer with fibre rope slings.36 Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC“.40 Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“.41 Bibl

16、iography 42 DIN EN 1492-4:2009-02 EN 1492-4:2004+A1:2008 (E) 3 Foreword This document (EN 1492-4:2004+A1:2008) has been prepared by Technical Committee CEN/TC 168 “Chains, ropes, webbing, slings and accessories - Safety”, the secretariat of which is held by BSI. This European Standard shall be given

17、 the status of a national standard, either by publication of an identical text or by endorsement, at the latest by May 2009 and conflicting national standards shall be withdrawn at the latest by December 2009. This document supersedes EN 1492-4:2004. This document includes Amendment 1, approved by C

18、EN on 2008-09-11. The start and finish of text introduced or altered by amendment is indicated in the text by tags !“. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(

19、s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.“ This European Standard is one of a series of standards related to safety for textile slings as listed below: Part 1: Specification for flat woven webbing slings, made of man-mad

20、e fibres, for general purpose use Part 2: Specification for roundslings, made of man-made fibres, for general purpose Part 4: Specification for lifting slings for general service made from natural and man-made fibre rope In this standard: Annex A is normative, and gives the requirements for informat

21、ion on use and maintenance to be provided by the manufacturer with fibre rope slings conforming to this standard. Annex B is informative, and gives the working load limits for different configurations and types of material for fibre rope slings to this standard. Annex C is informative, and provides

22、some detailed information for use and maintenance which may be appropriate in compiling the information in accordance with annex A. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austri

23、a, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. DIN EN 1492-4:2

24、009-02 EN 1492-4:2004+A1:2008 (E) 4 Introduction This European Standard has been prepared to be a harmonized standard providing one means of complying with the essential safety requirements of the Machinery Directive and associated EFTA regulations. This European Standard is a type C standard as spe

25、cified in EN ISO 12100-2. The lifting accessories concerned and the extent to which hazards are covered is indicated in the scope of this standard. NOTE For hazards that are not covered by this standard, lifting accessories should be in accordance with EN ISO 12100-2. DIN EN 1492-4:2009-02 EN 1492-4

26、:2004+A1:2008 (E) 5 1 Scope This European Standard specifies the requirements related to safety, including methods of rating and testing single-, two-, three-, four-leg and endless slings, with or without fittings, made of sisal, hemp and manila 3- and 4-strand laid construction natural fibre ropes

27、and polyamide, polyester and polypropylene 3- and 4-strand laid construction and 8-strand plaited construction man-made fibre ropes having a reference number in the range of 16 to 48 inclusive. The fibre rope slings covered by this part of EN 1492 are intended for general purpose lifting operations,

28、 i.e. when used for lifting objects, materials or goods which require no deviations from the requirements, safety factors or working load limits specified. Lifting operations not covered by this standard would include the lifting of persons, potentially dangerous materials such as molten metal and a

29、cids, glass sheets, fissile materials, nuclear reactors and where special conditions apply. Fibre rope slings conforming to this European Standard are suitable for use and storage in the following temperature ranges: a) polyester and polyamide -40C to 100C, b) manila, sisal, hemp and polypropylene -

30、40C to 80C. This European Standard does not apply to fibre rope sling assemblies rated by the trigonometric method. This European Standard deals with the technical requirements to minimize the hazards listed in clause 4 which can arise during the use of fibre rope slings when carried out in accordan

31、ce with the instructions and specification given by the manufacturer or authorized representative. 2 Normative references This European Standard incorporates, by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text

32、 and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies

33、 (including amendments). EN 696, Fibre ropes for general service Polyamide EN 697, Fibre ropes for general service Polyester EN 698, Fibre ropes for general service Manila and sisal EN 699, Fibre ropes for general service - Polypropylene EN 1050:1996, Safety of machinery Principles of risk assessmen

34、t EN 1261, Fibre ropes for general service - Hemp EN 1677-1, Components for slings Safety Part 1: Forged steel components, Grade 8 EN 1677-2, Components for slings Safety Part 2: Forged steel lifting hooks with latch, Grade 8 EN 1677-3, Components for slings Safety Part 3: Forged steel self-locking

35、hooks, Grade 8 EN 1677-4, Components for slings Safety Part 4: Links, Grade 8 EN 1677-5, Components for slings Safety Part 5: Forged steel lifting hooks with latch, Grade 4 DIN EN 1492-4:2009-02 EN 1492-4:2004+A1:2008 (E) 6 EN 1677-6, Components for slings Safety Part 6: Links, Grade 4 EN 13411-1, T

36、erminations for steel wire ropes Safety Part 1: Thimbles for steel wire rope slings EN ISO 1968:2004, Fibre ropes and cordage - Terms and definitions (ISO 1968:2004 EN ISO 7500-1:1999, Metallic materials - Verification of static uniaxial testing machines - Part 1: Tension/compression testing machine

37、s (ISO 7500-1:1999) EN ISO 12100-2, Safety of machinery - Basic concepts, general principles for design - Part 2: Technical principles (ISO 12100-2:2003) 3 Terms and definitions For the purposes of this European Standard, the terms and definitions given in EN ISO 1968:2004 and the following apply. 3

38、.1 fibre rope sling flexible sling comprising one or more parts of identical fibre rope, terminating in spliced eyes with or without thimbles and fittings, or in the case of an endless sling, joined to itself with a splice 3.2 multi-leg sling fibre rope sling assembly, consisting of two, three or fo

39、ur identical legs attached to a master link 3.3 splice specified method of laying the tail end strands of the rope into the strands of the standing part of the rope to form an eye or join the ends of the rope together 3.4 soft eye eye made by forming the end of the rope into a loop and by splicing t

40、he free end to the standing part 3.5 thimbled or hard eye spliced eye containing a rigid thimble DIN EN 1492-4:2009-02 EN 1492-4:2004+A1:2008 (E) 7 3.6 thimble rigid, shaped component for insertion into an eye for the purpose of protecting the eye from contact damage, abrasion and deformation, see F

41、igure 1 a) Heart shaped b) Reeving Figure 1 Thimble 3.7 fitting loadbearing metal component, designed to be fitted and supplied as part of the sling, so as to permit the sling to be attached to other lifting accessories or connected to the load NOTE Thimbles are not included within the term fitting.

42、 3.8 master link link, or link assembly, forming the upper terminal fitting of a multi-leg sling assembly by means of which the sling assembly is attached to the hook of a crane, other lifting machine or accessory 3.9 reference number number quoted in documentation which specifies the mass/metre, br

43、eaking force and other parameters of the fibre rope. The reference number corresponds to the approximate diameter in millimetres; minimum breaking force in daN. NOTE See EN 696, 697, 698, 699 and 1261. 3.10 nominal diameter specified diameter of the rope, which is usually used as the reference value

44、 for a given product 3.11 nominal length specified length of the sling, inclusive of fittings, from bearing point to bearing point NOTE See figures 2 to 5. 3.12 effective working length (EWL) actual finished length of the fibre rope sling, inclusive of fittings, from bearing point to bearing point D

45、IN EN 1492-4:2009-02 EN 1492-4:2004+A1:2008 (E) 8 3.13 coefficient of utilization ratio of the specified tensile strength of the rope to the WLL of the single part of spliced rope, taking into account the acceleration due to gravity (9,80665 m/s2) and is equal to 7 NOTE 1 Fittings may have a differe

46、nt coefficient of utilization from that of the rope to which they are connected. NOTE 2 This term has the same meaning as the term working coefficient used in the Machinery Directive. 3.14 Assembly Factor (A) factor used in the calculation of the WLL of the sling assembly that takes into account the

47、 assembly of the sling, the number of legs and the inclination angles (), see Figure 10 3.15 Mode Factor (M) factor to be applied by the user to the WLL of a fibre rope sling in order to arrive at the maximum load that maybe lifted for a given mode of use 3.16 Working load limit (WLL) maximum mass w

48、hich a fibre rope sling is designed to sustain in straight pull or at the rated angle, in general service 3.17 competent person designated person, suitably trained and qualified by knowledge and practical experience, and with the necessary instructions to enable the required tests and examination to

49、 be carried out 4 Hazards The accidental release of a load, or release of a load due to failure of a component puts at risk, either directly or indirectly, the safety or health of those persons within the danger zone. In order to provide the necessary strength and durability of lifting accessories this part of EN 1492 specifies requirements for the design, manufacture and testing to ensure the specified levels of performance are met. Endurance has not been identified as a hazard when fibre rope slings having the spec