DIN EN 13698-2-2009 Pallet production specification - Part 2 Construction specification for 1000 mm x 1200 mm flat wooden pallets English version of DIN EN 13698-2 2009-10《托盘生产规范 第.pdf

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1、October 2009DEUTSCHE NORM English price group 13No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 55.180.20!$Z7“1552099w

2、ww.din.deDDIN EN 13698-2Pallet production specification Part 2: Construction specification for 1 000 mm x 1 200 mm flat woodenpalletsEnglish version of DIN EN 13698-2:2009-10Produktspezifikation fr Paletten Teil 2: Herstellung von 1 000 mm x 1 200 mm-Flachpaletten aus HolzEnglische Fassung DIN EN 13

3、698-2:2009-10SupersedesDIN EN 13698-2:2004-01www.beuth.deDocument comprises pages26DIN EN 13698-2:2009-10 National foreword This standard has been prepared by Technical Committee CEN/TC 261 “Packaging” (Secretariat: AFNOR, France). The responsible German body involved in its preparation was the Norm

4、enausschuss Verpackungswesen (Packaging Standards Committee), Technical Committee NA 115-03-07 AA Paletten. Amendments This standard differs from DIN EN 13698-2:2004-01 as follows: a) Figure 1 “General assembly details, skid pallet” has been modified. b) Normative references have been updated. c) Th

5、e standard has been editorially revised. Previous editions DIN 15146-3: 1959-12, 1969-06, 1970-09, 1983-04, 1986-01 DIN EN 13698-2: 2004-01 2 EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 13698-2June 2009ICS 55.180.20 Supersedes EN 13698-2:2003 English VersionPallet production specification - Pa

6、rt 2: Constructionspecification for 1000 mm x 1200 mm flat wooden palletsSpcification de produit pour les palettes - Partie 2 :Spcification de fabrication des palettes plates en bois, dedimensions 1000 mm x 1200 mmProduktspezifikation fr Paletten - Teil 2: Herstellung von 1 000 mm x 1 200 mm-Flachpa

7、letten aus HolzThis European Standard was approved by CEN on 27 May 2009.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliograp

8、hical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN

9、 member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy

10、, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: Avenue Marnix 17, B-1000 Bruss

11、els 2009 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 13698-2:2009: EEN 13698-2:2009 (E) 2 Contents Page Foreword 3Introduction .41 Scope 52 Normative references 53 Terms and definitions .54 Pallet types .64.1 Type 1 64.2 Type 2 6

12、5 Nominal and safe working loads 66 Construction .66.1 Materials .66.1.1 Timber species .66.1.2 Timber quality grade .66.1.3 Moisture content 66.1.4 Particle board .66.1.5 Fasteners 66.2 Design and manufacture .76.2.1 Component parts .76.2.2 Boards and blocks .86.2.3 Pallet assembly and fastener pos

13、itions 96.3 General assembly details 96.4 Assembly strength 126.4.1 Diagonal rigidity 126.4.2 Separation force 127 Inspections and marking . 12Annex A (normative) Materials . 13A.1 Timber 13A.2 Timber quality grade 13A.3 Particle board 14A.4 Fasteners . 16Annex B (informative) Wood shrinkage Compara

14、tive wood shrinkage/expansion rates 19Annex C (normative) Joint separation test 20C.1 Test apparatus 20C.2 Test pieces 20C.3 Procedure 21C.4 Test results 21C.5 Report 21Annex D (normative) Preservatives General policy . 22Annex E (informative) Safe working load under different loading conditions Gen

15、eral policy 23Bibliography . 24DIN EN 13698-2:2009-10 EN 13698-2:2009 (E) 3 Foreword This document (EN 13698-2:2009) has been prepared by Technical Committee CEN/TC 261 “Packaging”, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, ei

16、ther by publication of an identical text or by endorsement, at the latest by December 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN

17、and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 13698-2:2003. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Aust

18、ria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. DIN EN 13

19、698-2:2009-10 EN 13698-2:2009 (E) 4 Introduction Tests on the perimeter base pallet and over 30 years of experience with the skid pallet in through transit of goods, have demonstrated that these designs of pallet comply with the relevant dimensional requirements and appropriate tests specified in ce

20、rtain standards. This certifies that the quality of the pallet is suitable for normal purposes as regards the physical stresses involved in distribution and handling. DIN EN 13698-2:2009-10 EN 13698-2:2009 (E) 5 1 Scope This European Standard specifies the manufacturing characteristics of flat re-us

21、able wooden 1000 mm 1200 mm, double deck, non-reversible, 4-way entry, 9 block skid and perimeter base pallets suitable for transport, storage, handling or exchange use. It also gives some requirements for manufacture and marking and addresses the issue of safety. 2 Normative references The followin

22、g referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 717-1, Wood-based panels Determination of formaldehyde rel

23、ease Part 1: Formaldehyde emission by the chamber method EN 1087-1, Particleboards Determination of moisture resistance Part 1: Boil test EN 1310:1997, Round and sawn timber Method of measurement of features EN 12246:1999, Quality classification of timber used in pallets and packaging EN 13183-1, Mo

24、isture content of a piece of sawn timber Part 1: Determination by oven dry method EN 13183-2, Moisture content of a piece of sawn timber Part 2: Estimation by electrical resistance method EN 13382, Flat pallets for materials handling Principal dimensions EN ISO 445:1998, Pallets for materials handli

25、ng Vocabulary (ISO 445:1996) EN ISO 8611-1:2004, Pallets for materials handling Flat pallets Part 1: Test methods for flat pallets (ISO 8611-1:2004) ISO 3133, Wood Determination of ultimate strength in static bending 3 Terms and definitions For the purposes of this document, the terms and definition

26、s given in EN ISO 445:1998 and the following apply. 3.1 stacking placing of pallets with unit loads, one upon the other, without recourse to intermediate shelves or racking 3.2 nominal load reference load capacity, in kilograms, assuming an uniformly distributed load 3.3 safe working load maximum lo

27、ad capacity, in kilograms, in a defined loading situation 3.4 concentrated load load concentrated over an area between 30 % and 85 % of the pallet deck DIN EN 13698-2:2009-10 EN 13698-2:2009 (E) 6 3.5 uniformly distributed load load spread evenly across the full surface of the pallet deck 3.6 solid

28、load single, compact, rigid, homogeneous load, covering approximately the complete surface of the pallet 4 Pallet types 4.1 Type 1 Re-useable wooden flat pallet, double deck, non-reversible, 4-way entry, skid pallet. 4.2 Type 2 Re-useable wooden flat pallet, double deck, non-reversible, 4-way entry,

29、 perimeter base pallet. 5 Nominal and safe working loads The nominal load of pallets conforming to this standard will be established by tests conducted under the review of EN ISO 8611. Annex E gives general information on safe working loads under different loading conditions. 6 Construction 6.1 Mate

30、rials 6.1.1 Timber species Timber species are given in Annex A. 6.1.2 Timber quality grade The timber quality grade shall conform to A.2. 6.1.3 Moisture content Moisture content shall be determined in accordance with EN 13183-1 or EN 13183-2. At the time of delivery the moisture content of the compo

31、nent parts of the pallets shall not exceed 22 %. The reference moisture content shall be 20 %. NOTE Dimensions at other moisture levels may be calculated using the correction factors given in Annex B. 6.1.4 Particle board High density, moisture resistant particle board conforming to A.3 is permitted

32、 for blocks. 6.1.5 Fasteners Pallets shall be assembled with fasteners conforming to A.4. DIN EN 13698-2:2009-10 EN 13698-2:2009 (E) 7 6.2 Design and manufacture 6.2.1 Component parts 6.2.1.1 Type 1: Skid pallet 1000 mm 1200 mm Component parts of the skid pallet 1000 mm 1200 mm shall conform to Tabl

33、e 1 and Figure 1. Table 1 Component parts for the skid pallet 1000 mm 1200 mm Part aComponent a Number of componentsDimensions at 20% moisture content mm Length Width b Thickness b 1 top deck lead board 2 1200 3 145 73+22 20+2 intermediate top deck board 4 1200 3 100 3 22 20+3 central top deck board

34、 1 1200 3 145 73+22 20+4 stringer board 3 1000 3 145 73+25 20+5 bottom deck board 3 1200 3 145 73+22 20+6 block 9 145 73+145 73+78 13+7 nail 27 See A.4. 8 nail 27 9 nail or staples 36 aSee Figure 1. bSee Annex B. DIN EN 13698-2:2009-10 EN 13698-2:2009 (E) 8 6.2.1.2 Type 2: Perimeter base pallet 1000

35、 mm 1200 mm Component parts of the perimeter base pallet shall conform to Table 2 and Figure 2. Table 2 Component parts of perimeter base pallet 1000 mm 1200 mm Part a Component a Number of components Dimensions at 20 % moisture content mm Length Width b Thickness b 1 top deck lead and central top d

36、eck board 3 1200 3 120 3 22 20+2 Intermediate top deck board 2 1200 3 120 3 22 20+3 Intermediate top deck board 2 1200 3 100 3 22 20+4 stringer board 3 1000 3 145 53+22 20+5 bottom length deck board 3 1000 3 120 3 22 20+6 bottom width deck board 2 1000 3 100 3 22 20+7 block 9 145 53+120 3 98 2 8 squ

37、are twisted or annular ring rolled nail 27 See A.4. 9 square twisted or annular ring rolled nail 39 10 plain shank nail 36 a See Figure 2. b See Annex B. 6.2.2 Boards and blocks All boards and natural timber blocks shall be of one piece. The outer surfaces of the top and bottom decks shall be unplan

38、ned. The wood fibres of the outer skid blocks shall be parallel to the longitudinal axis of the pallet. Blocks shall be of natural timber or particle board (see 6.1.4). DIN EN 13698-2:2009-10 EN 13698-2:2009 (E) 9 6.2.3 Pallet assembly and fastener positions 6.2.3.1 General All fasteners shall be dr

39、iven in vertically, at a minimum of 20 mm from the edges of the boards, and, for particle board blocks, a minimum of 20 mm from the centre hole if present. Fasteners shall not be inserted parallel to the wood grain (which may split the board or block) and shall be spaced as far apart as possible. Na

40、il heads shall not protrude above the surface of the board (this also applies after drying the pallet) or be sunk below the board surface by more than 3 mm. Fasteners shall not pierce the sides of blocks. No splits resulting from nailing shall be visible on the blocks or boards after assembly. 6.2.3

41、.2 Assembly deck board: block For each block, a minimum of three nails shall be used on both the top and bottom surfaces. The bottom deck length board of the perimeter base pallet shall be fixed to the outer blocks with two nails. 6.2.3.3 Assembly top deck board: stringer board A minimum of three fa

42、steners shall be used for fixing each intermediate top deck board to a stringer board. Any fastener protruding below the stringer board shall be bent back. NOTE A staple is considered to be a single fastener. 6.3 General assembly details General assembly details of the pallets, including dimensions

43、and tolerances, shall conform to Table 3 and to Figure 1 for skid pallet and to Figure 2 for perimeter base pallet. The chamfering of the bottom deck boards shall be on all bottom deck boards. All dimensions shall be in conformity with EN 13382. Table 3 General assembly Overall tolerances in millime

44、tres Dimension ToleranceLength 1200 3 Width 1000 3 Height of skid pallet 147 70+Height of perimeter base pallet 164 82+NOTE Height tolerances are the sum of the tolerances of the individual components. DIN EN 13698-2:2009-10 EN 13698-2:2009 (E) 10 Dimensions in millimetres 2222222587 1954623100 3103

45、 31 000 31 200 378zz14510 x 45 15 x 45 578 423678 523145145145145100100100100145AAA - A145 145 145=Key See Table 1. Figure 1 General assembly details, skid pallet DIN EN 13698-2:2009-10 EN 13698-2:2009 (E) 11 Dimensions in millimetres Key See Table 2. Figure 2 General assembly, perimeter base pallet

46、 DIN EN 13698-2:2009-10 EN 13698-2:2009 (E) 12 6.4 Assembly strength 6.4.1 Diagonal rigidity Test for diagonal rigidity in accordance with EN ISO 8611-1:2004 (Test No 10) on three pallets with six corner drops on each pallet (same corner throughout). The drop height shall be 1 m. After the test, the

47、 pallets shall not be distorted by more than 3 % of the initial value (measured as the mean distortion for all three pallets). 6.4.2 Separation force The joints of the pallet shall be tested using the joint separation test in accordance with Annex C. The arithmetic mean of the recorded separation fo

48、rce, and at least 75 % of all recordings, shall be equal to or higher than the following: a) block/stringer board/top deck board: 5,5 kN; b) block/bottom deck board: 5,5 kN; c) stringer board/intermediate top deck board: 3,0 kN. 7 Inspections and marking Before delivery, pallets shall be inspected f

49、or quality. Pallets in conformity with this standard shall be marked on the outer side of the centre block with the number of this European Standard, the mark of the country and of the manufacturer. NOTE 1 Pallets used in pooling or exchange systems may be marked in accordance with the guidelines defined at the