DIN EN 13094-2015 Tanks for the transport of dangerous goods - Metallic tanks with a working pressure not exceeding 0 5 bar - Design and construction German version EN 13094 2015《危.pdf

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1、July 2015 Translation by DIN-Sprachendienst.English price group 29No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 1

2、3.300; 23.020.20!%D8r“2332179www.din.deDDIN EN 13094Tanks for the transport of dangerous goods Metallic tanks with a working pressure not exceeding 0,5 bar Design and construction;English version EN 13094:2015,English translation of DIN EN 13094:2015-07Tanks fr die Befrderung gefhrlicher Gter Metall

3、tanks mit einem Betriebsdruck von hchstens 0,5 bar Auslegung und Bau;Englische Fassung EN 13094:2015,Englische bersetzung von DIN EN 13094:2015-07Citernes destines au transport de matires dangereuses Citernes mtalliques ayant une pression de service infrieure ou gale 0,5 bar Conception et constructi

4、on;Version anglaise EN 13094:2015,Traduction anglaise de DIN EN 13094:2015-07SupersedesDIN EN 13094:2009-01www.beuth.deDocument comprises pagesIn case of doubt, the German-language original shall be considered authoritative.8806.15DIN EN 13094:2015-07 2 A comma is used as the decimal marker. Nationa

5、l foreword This document (EN 13094:2015) has been prepared by Technical Committee CEN/TC 296 “Tanks for the transport of dangerous goods” (Secretariat: AFNOR, France). The responsible German body involved in its preparation was the DIN-Normenausschuss Tankanlagen (DIN Standards Committee Tank Instal

6、lations), Working Committee NA 104-03-23 AA Tanks fr die Befrderung gefhrlicher Gter Auslegung und Bau von Tanks. Amendments This standard differs from DIN EN 13094:2009-01 as follows: a) in Subclause 6.9.2.2, a new form of protection has been included; b) Subclause 6.10 “Shell openings, neckrings a

7、nd closures” has been revised; c) for the protection of service equipment mounted on top of the tank, the addition of an alternative steel and, where longitudinal and transverse members are used, additional requirements for drainage have been added; d) references have been updated, in particular rel

8、ated to welding and NDT standards; e) printing errors have been corrected. Previous editions DIN EN 13094: 2004-06, 2008-10, 2009-01 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13094 May 2015 ICS 13.300; 23.020.20 Supersedes EN 13094:2008English Version Tanks for the transport of dangerous

9、goods - Metallic tanks with a working pressure not exceeding 0,5 bar - Design and construction Citernes destines au transport de matires dangereuses -Citernes mtalliques ayant une pression de service infrieure ou gale 0,5 bar - Conception et construction Tanks fr die Befrderung gefhrlicher Gter - Me

10、talltanks mit einem Betriebsdruck von hchstens 0,5 bar - Auslegung und Bau This European Standard was approved by CEN on 17 January 2015. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a nationa

11、l standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A versio

12、n in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Cze

13、ch Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. E

14、UROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13094:2015 EE

15、N 13094:2015 (E) 2 Contents Page Foreword 4 1 Scope 5 2 Normative references 5 3 Terms, definitions and symbols .6 3.1 Terms and definitions .6 3.2 Symbols 8 4 Breather device and safety device .9 5 Materials 10 5.1 General . 10 5.2 Material properties 10 5.3 Compatibility of shell materials with su

16、bstances carried 11 6 Design 12 6.1 General . 12 6.2 Design verification 12 6.3 Requirements for shells of non-circular cross-section 12 6.4 Dynamic conditions 12 6.5 Pressure conditions . 13 6.6 Partial vacuum conditions . 13 6.7 Design temperature 13 6.8 Design stress 13 6.9 Shell thickness 14 6.1

17、0 Shell openings, neckrings and closures 18 6.11 Shell partitions, surge plates and baffles 18 6.12 Attachments to the shell 19 6.13 Shell supporting structure . 20 6.14 Protection of service equipment mounted on the tank top 20 7 Manufacture . 27 7.1 General . 27 7.2 Cutting and edge preparation 28

18、 7.3 Forming 28 7.4 Welding 29 7.5 Manufacturing tolerances 30 7.6 Rectification of defects 31 Annex A (normative) Methods of design verification . 32 A.1 General . 32 A.2 Dynamic testing 32 A.3 Finite element stress analysis . 33 A.4 Reference design 35 A.5 Calculation method worksheet . 35 Annex B

19、 (normative) Method of measurement of specific resilience . 56 B.1 Principle . 56 B.2 Apparatus 56 DIN EN 13094:2015-07 EN 13094:2015 (E) 3 B.3 Samples of materials to be tested . 60 B.4 Procedure . 62 B.5 Results 63 B.6 Global resilience (see 6.9.2.2 i) . 64 B.7 Comparative methods to calculate the

20、 energy absorbed during an overturning or an impact. (see 6.9.2.2 j) . 65 Annex C (normative) Design of neckrings, flanges and closures . 66 Annex D (informative) Examples of welding details 67 D.1 General . 67 D.2 Tank construction . 67 D.3 Attachment of reinforcements . 78 D.4 Attachment of branch

21、es . 80 D.5 Attachment of flanges, collars and reinforcing pads to the shell 82 D.6 Attachment of flanges onto branches . 83 D.7 Attachment of heating channels to shells 84 Bibliography 86 DIN EN 13094:2015-07 EN 13094:2015 (E) 4 Foreword This document (EN 13094:2015) has been prepared by Technical

22、Committee CEN/TC 296 “Tanks for transport of dangerous goods”, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by November 2015 and conflicting national sta

23、ndards shall be withdrawn at the latest by November 2015. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN

24、13094:2008. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association. This European Standard has been submitted for reference into the RID and/or in the technical annexes of the ADR. Compared with EN 13094:2008, the following cha

25、nges are the principal modifications which have been made: a) a new form of protection was added to 6.9.2.2; b) subclause 6.10 was revised; c) for the protection of service equipment mounted on top of the tank, the addition of an alternative steel and, where longitudinal and transverse members are u

26、sed, additional requirements for drainage were added; d) references were updated, in particular related to welding and NDT standards; e) literal mistakes were corrected. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to im

27、plement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Roman

28、ia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 13094:2015-07 EN 13094:2015 (E) 5 1 Scope This European Standard specifies requirements for the design and construction of metallic tanks with a maximum working pressure not exceeding 50 kPa gauge used for the

29、transport of dangerous goods by road and rail for which Tank Code with letter “G” is given in Chapter 3.2 of ADR 2. It also includes requirements for a system of identification of materials used in the construction of these tanks. This European Standard specifies requirements for openings, closures

30、and structural equipment. NOTE 1 This document does not specify requirements for service equipment. This European Standard is applicable to aircraft refuellers that are used on public roads. It is also applicable to inter-modal tanks (e.g. tank containers and tank swap bodies) for the transport of d

31、angerous goods by road and rail. NOTE 2 This document is not applicable to fixed rail tank wagons. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited

32、applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 10204, Metallic products Types of inspection documents EN 12972:2007, Tanks for transport of dangerous goods Testing, inspection and marking of metallic tanks EN 13317, Tanks for tra

33、nsport of dangerous goods Service equipment for tanks Manhole cover assembly EN 14025, Tanks for the transport of dangerous goods Metallic pressure tanks Design and construction EN 14595, Tanks for transport of dangerous goods Service equipment for tanks Pressure and Vacuum Breather Vent EN ISO 148-

34、1, Metallic materials Charpy pendulum impact test Part 1: Test method (ISO 148-1) EN ISO 3834-1, Quality requirements for fusion welding of metallic materials Part 1: Criteria for the selection of the appropriate level of quality requirements (ISO 3834-1) EN ISO 3834-2, Quality requirements for fusi

35、on welding of metallic materials Part 2: Comprehensive quality requirements (ISO 3834-2) EN ISO 5817, Welding Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded) Quality levels for imperfections (ISO 5817) EN ISO 6892-1, Metallic materials Tensile testing Part 1:

36、 Method of test at room temperature (ISO 6892-1) EN ISO 7500-1, Metallic materials Verification of static uniaxial testing machines Part 1: Tension/compression testing machines Verification and calibration of the force-measuring system (ISO 7500-1) EN ISO 9606-1, Qualification testing of welders Fus

37、ion welding Part 1: Steels (ISO 9606-1) DIN EN 13094:2015-07 EN 13094:2015 (E) 6 EN ISO 9606-2, Qualification test of welders Fusion welding Part 2: Aluminium and aluminium alloys (ISO 9606-2) EN ISO 9712, Non-destructive testing Qualification and certification of NDT personnel (ISO 9712) EN ISO 100

38、42, Welding Arc-welded joints in aluminium and its alloys Quality levels for imperfections (ISO 10042) EN ISO 14732, Welding personnel Qualification testing of welding operators and weld setters for mechanized and automatic welding of metallic materials (ISO 14732) EN ISO 15607, Specification and qu

39、alification of welding procedures for metallic materials General rules (ISO 15607) EN ISO 15609-1, Specification and qualification of welding procedures for metallic materials Welding procedure specification Part 1: Arc welding (ISO 15609-1) EN ISO 15609-2, Specification and qualification of welding

40、 procedures for metallic materials Welding procedure specification Part 2: Gas welding (ISO 15609-2) EN ISO 15613, Specification and qualification of welding procedures for metallic materials Qualification based on pre-production welding test (ISO 15613) EN ISO 15614 (all parts), Specification and q

41、ualification of welding procedures for metallic materials Welding procedure test (ISO 15614, all parts) EN ISO 17635, Non-destructive testing of welds General rules for metallic materials (ISO 17635) EN ISO 17636-1, Non-destructive testing of welds - Radiographic testing Part 1: X- and gamma-ray tec

42、hniques with film (ISO 17636-1) EN ISO 17637, Non-destructive testing of welds Visual testing of fusion-welded joints (ISO 17637) EN ISO 17640, Non-destructive testing of welds Ultrasonic testing Techniques, testing levels, and assessment (ISO 17640) ISO 1496-3, Series 1 freight containers Specifica

43、tion and testing Part 3: Tank containers for liquids, gases and pressurized dry bulk 3 Terms, definitions and symbols 3.1 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1.1 baffle structure, other than a surge plate, intended to inhibit the move

44、ment of the shell contents 3.1.2 capacity total inner volume of shell or shell compartment Note 1 to entry: When it is impossible to fill completely the shell or shell compartment because of its shape or construction, this reduced capacity should be used for the determination of the degree of fillin

45、g and for the marking of the tank. DIN EN 13094:2015-07 EN 13094:2015 (E) 7 3.1.3 competent authority authority or authorities or any other body or bodies designated as such in each country and in each specific case in accordance with domestic law Note 1 to entry: Attention is drawn to ADR 2 and to

46、the OTIF regulations (commonly referred to as RID) 3 in respect of Competent Authorities. 3.1.4 maximum working pressure highest of the four pressures Pd, Pr, Pvand Pts3.1.5 partition hermetically sealed dividing wall between adjacent compartments in compartmented tanks 3.1.6 section modulus second

47、moment of area of a structure (and, where appropriate, its associated shell) about its neutral axis divided by the maximum distance from the neutral axis to the extreme fibre of the section used in the calculation 3.1.7 shell sheathing containing the substance carried (including the openings and the

48、ir closures) 3.1.8 specific resilience integral of the applied force and the measured deflection of a test piece up to the point at which the test bar punctures the test piece, as indicated by the point of maximum force 3.1.9 global resilience ability of a shell with multiple divisions or surge plat

49、es to withstand a sideways impact with a beam 3.1.10 mild steel steel with a guaranteed minimum tensile strength of 360 N/mm2to 490 N/mm2and a guaranteed minimum elongation at fracture conforming to the requirement for steel specified in 5.2.2.3.1 3.1.11 reference steel steel with a tensile strength of 370 N/mm2and an elongation after fracture of 27 % 3.1.12 surge plate non-hermetically sealed wall in tanks or compartments of shells intended to reduce t