DIN EN 124-5-2015 Gully tops and manhole tops for vehicular and pedestrian areas - Part 5 Gully tops and manhole tops made of composite materials German version EN 124-5 2015《机动车辆和.pdf

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1、September 2015 Translation by DIN-Sprachendienst.English price group 18No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).

2、ICS 93.080.30!%E 40 mm 5.1 EN 1241:2015, 7.4.4 3 EN 1241:2015, 7.4.2 a), measured acc. to the requirement clause and expressed as “NPD” for 40 mm or method or value for 40 mm DIN EN 124-5:2015-09 EN 124-5:2015 (E) 17 Characteristic Requirement Assessment method No. of samplesaCompliance criteria Dur

3、ability of: load bearing capacity against fatigue 5.2.8.2 EN 1245:2015, 6.3 and EN 1241:2015, 8.3 1 EN 1245:2015, 5.2.8.2, declared as “Pass” load bearing capacity against water absorption 5.2.8.2 EN 1245:2015, 4.3.3, and EN 1241:2015, 8.3 1 load bearing capacity against exposure to vehicle fuels 5.

4、2.8.2 EN 1245:2015, 4.3.4 and EN 1241:2015, 8.3 1 cover securing method against fatigue 5.2.8.3 EN 1245:2015, 6.3 and EN 1241:2015, 8.4.6 1 EN 1245:2015, 5.2.8.3, declared as “Pass” skid resistance against loss of grip 5.2.8.4 EN 1241:2015, 8.4.13, b) and c) 3 EN 1245:2015, 5.2.8.4, declared as “Pas

5、s” effectiveness of child safetycharacteristics 5.2.8.5 EN 1245:2015, 6.3 3 EN 1241:2015, 6.6, declared as “Pass” according to the material used and the method declared. for the design: Vents in covers 5.1 EN 1241:2015, 8.4.1 3 EN 1241:2015, 6.1 Clear opening of manhole tops for man entry 5.1 EN 124

6、1:2015, 8.4.2 3 EN 1241:2015, 6.2 Depth of insertion 5.1 EN 1241:2015, 8.4.3 3 EN 1241:2015, 6.3 Clearance 5.1 EN 1241:2015, 8.4.4 3 EN 1241:2015, 6.4 Compatibility of seatings 5.1 EN 1241:2015, 8.4.5 3 EN 1241:2015, 6.5 Handling of covers and gratings 5.1 EN 1241:2015, 8.4.7 3 EN 1241:2015, 6.7 Slo

7、t dimensions of gratings 5.1 EN 1241:2015, 8.4.8 3 EN 1241:2015, 6.8 Dirt pans and dirt buckets 5.1 EN 1241:2015, 8.4.9 3 EN 1241:2015, 6.9 Positioning of covers and gratings 5.1 EN 1241:2015, 8.4.10 3 EN 1241:2015, 6.10 Flatness of manhole covers and gratings 5.1 EN 1241:2015, 8.4.11 3 EN 1241:2015

8、, 6.11 Concaveness of gratings 5.1 EN 1241:2015, 8.4.12 3 EN 1241:2015, 6.12 Surface conditions 5.1 EN 1241:2015, 8.4.13 3 EN 1241:2015, 6.13 Manhole tops with sealing feature 5.1 Visual inspection of presence of anchors 3 EN 1241:2015, 6.14 Frame depth 5.1 EN 1241:2015, 8.4.15 3 EN 1241:2015, 6.16

9、Opening angle of hinged covers/gratings 5.1 EN 1241:2015, 8.4.16 3 EN 1241:2015, 6.17 Appearance 5.1 Visual inspection 3 EN 1241:2015, 7.1 Deflection under load 5.2.2 EN 1245:2015, 6.2 3 EN 1245:2015, 5.2.2 aIf one of the samples fails, the specific test can be repeated with 5 new samples. All the 5

10、 samples shall pass the test. For the characteristics shown in Table 6 additional tests shall be carried out on samples and sequences as given in Table 7. DIN EN 124-5:2015-09 EN 124-5:2015 (E) 18 Table 7 Characteristics and test sequence Test sequence Characteristic Requirement according to Test ac

11、cording to Test sample No. of samples 1st sample Hardness EN 1245:2015, 4.3.2 EN 59 Coupon 1 2nd sample Water absorption EN 1245:2015, 4.3.3 EN ISO 62:1999, Method 1 New manhole top or gully top 1 Permanent set EN 1241:2015, 8.2 EN 1241:2015, Annex A Same product Load test EN 1241:2015, 8.3 EN 1241:

12、2015, Annex B Same product 3rd sample Resistance to vehicle fuels EN 1245:2015, 4.3.4 EN ISO 175 New manhole top or gully top 1 Permanent set EN 1241:2015, 8.2 EN 1241:2015, Annex A Same product Load test EN 1241:2015, 8.3 EN 1241:2015, Annex B Same product 4th sample Deflection under load 1/3 of te

13、st load EN 1245:2015, 5.2.2 EN 1245:2015, Annex A New manhole top or gully top 3 Permanent set EN 1241:2015, 8.2 EN 1241:2015, Annex A Same product Load test EN 1241:2015, 8.3 EN 1241:2015, Annex B Same product 5th sample Fatigue EN 1245:2015, 5.2.3 EN 1245:2015, 6.3 New manhole top or gully top 1 P

14、ermanent set EN 1241:2015, 8.2 EN 1241:2015, Annex A Same product Load test EN 1241:2015, 8.3 EN 1241:2015, Annex B Same product 6th sample Creep EN 1245:2015, 5.2.4 EN 1245:2015, 6.4 New manhole top or gully top 1 Permanent set EN 1241:2015, 8.2 EN 1241:2015, Annex A Same product 7th sample Impact

15、EN 1245:2015, 5.2.5 EN 1245:2015, 5.2.5 New manhole top or gully top 1 Effect of heating EN 1245:2015, 5.2.6 EN 1245:2015, 5.2.6 Same product 8th sample Weathering resistance EN 1245:2015, 4.3.6 EN 1245:2015, 4.3.6 New manhole top or gully top 1 The following tests are optional but to be carried out

16、 if requested as material performance tests. 9th sample Surface resistivity EN 1245:2015, 4.3.5 ISO 2878 New manhole top or gully top 1 DIN EN 124-5:2015-09 EN 124-5:2015 (E) 19 7.2.3 Test reports The results of the determination of the product type shall be documented in test reports. All test repo

17、rts shall be retained by the manufacturer for at least 10 years after the last date of production of the gully top or manhole top to which they relate. 7.2.4 Shared other party results A manufacturer may use the results of the product type determination obtained by someone else (e.g. by another manu

18、facturer, as a common service to manufacturers, or by a product developer), to justify his own declaration of performance regarding a product that is manufactured according to the same design (e.g. dimensions) and with raw materials, constituents and manufacturing methods of the same kind, provided

19、that: the results are known to be valid for products with the same essential characteristics relevant for the product performance; in addition to any information essential for confirming that the product has such same performances related to specific essential characteristics, the other party who ha

20、s carried out the determination of the product type concerned or has had it carried out, has expressly accepted to transmit to the manufacturer the results and the test report to be used for the latters product type determination, as well as information regarding production facilities and the produc

21、tion control process that can be taken into account for FPC; the manufacturer using other party results accepts to remain responsible for the product having the declared performances and he also: ensures that the product has the same characteristics relevant for performance as the one that has been

22、subjected to the determination of the product type, and that there are no significant differences with regard to production facilities and the production control process compared to that used for the product that was subjected to the determination of the product type; and keeps available a copy of t

23、he determination of the product type report that also contains the information needed for verifying that the product is manufactured according to the same design and with raw materials, constituents and manufacturing methods of the same kind. 7.3 Factory production control (FPC) 7.3.1 General The ma

24、nufacturer shall establish, document and maintain an FPC system to ensure that the products placed on the market comply with the declared performance of the essential characteristics. The FPC system shall consist of procedures, regular inspections and tests and/or assessments and the use of the resu

25、lts to control raw and other incoming materials or components, equipment, the production process and the product. All the elements, requirements and provisions adopted by the manufacturer shall be documented in a systematic manner in the form of written policies and procedures. This factory producti

26、on control system documentation shall ensure a common understanding of the evaluation of the constancy of performance and enable the achievement of the required product performances and the effective operation of the production control system to be checked. Factory production control therefore bring

27、s together operational techniques and all measures allowing maintenance and control of the compliance of the product with the declared performances of the essential characteristics. The formulation applicable to a specific manhole top or gully top that has been submitted to the notified body, shall

28、be recorded by the manufacturer and shall become part of a quality control system. DIN EN 124-5:2015-09 EN 124-5:2015 (E) 20 7.3.2 Requirements 7.3.2.1 General The manufacturer is responsible for organizing the effective implementation of the FPC system in line with the content of this product stand

29、ard. Tasks and responsibilities in the production control organization shall be documented and this documentation shall be kept up-to-date. The responsibility, authority and the relationship between personnel that manages, performs or verifies work affecting product constancy, shall be defined. This

30、 applies in particular to personnel that need to initiate actions preventing product non-constancies from occurring, actions in case of non-constancies and to identify and register product constancy problems. Personnel performing work affecting the constancy of performance of the product shall be co

31、mpetent on the basis of appropriate education, training, skills and experience for which records shall be maintained. In each factory the manufacturer may delegate the action to a person having the necessary authority to: identify procedures to demonstrate constancy of performance of the product at

32、appropriate stages; identify and record any instance of non-constancy; identify procedures to correct instances of non-constancy. The manufacturer shall draw up and keep up-to-date documents defining the factory production control. The manufacturers documentation and procedures should be appropriate

33、 to the product and manufacturing process. The FPC system should achieve an appropriate level of confidence in the constancy of performance of the product. This involves: a) the preparation of documented procedures and instructions relating to factory production control operations, in accordance wit

34、h the requirements of the technical specification to which reference is made; b) the effective implementation of these procedures and instructions; c) the recording of these operations and their results; d) the use of these results to correct any deviations, repair the effects of such deviations, tr

35、eat any resulting instances of non-conformity and, if necessary, revise the FPC to rectify the cause of non-constancy of performance. Where subcontracting takes place, the manufacturer shall retain the overall control of the product and ensure that he receives all the information that is necessary t

36、o fulfil his responsibilities according to this European Standard. If the manufacturer has part of the product designed, manufactured, assembled, packed, processed and/or labelled by subcontracting, the FPC of the subcontractor may be taken into account, where appropriate for the product in question

37、. The manufacturer who subcontracts all of his activities may in no circumstances pass the above responsibilities on to a subcontractor. NOTE Manufacturers having an FPC system, which complies with EN ISO 9001 standard and which addresses the provisions of the present European Standard are considere

38、d as satisfying the FPC requirements of the Regulation (EU) No. 305/2011. DIN EN 124-5:2015-09 EN 124-5:2015 (E) 21 7.3.2.2 Equipment 7.3.2.2.1 Testing All weighing, measuring and testing equipment shall be calibrated and regularly inspected according to documented procedures, frequencies and criter

39、ia. 7.3.2.2.2 Manufacturing All equipment used in the manufacturing process shall be regularly inspected and maintained to ensure use, wear or failure does not cause inconsistency in the manufacturing process. Inspections and maintenance shall be carried out and recorded in accordance with the manuf

40、acturers written procedures and the records retained for the period defined in the manufacturers FPC procedures. 7.3.2.3 Raw materials and components The specifications of all incoming raw materials and components shall be documented, as shall the inspection-scheme for ensuring their compliance. In

41、case supplied kit components are used, the constancy of performance system of the component shall be that given in the appropriate harmonized technical specification for that component. 7.3.2.4 Traceability and marking Individual products shall be identifiable and traceable with regard to their prod

42、uction origin. The manufacturer shall have written procedures ensuring that processes related to affixing traceability codes and/or markings are inspected regularly. 7.3.2.5 Controls during manufacturing process The manufacturer shall plan and carry out production under controlled conditions. For co

43、mponents used for the assembly of manhole tops and gully tops, such as cushioning inserts, bolts etc. not specified in this standard and coating materials, the suppliers documentation shall be checked at every delivery for compliance with the manufacturers specification. The documents shall be retai

44、ned for a period of 10 years. For all materials in accordance with Clause 4, used for the manufacturing process of manhole tops and gully tops, specified in this standard the suppliers documentation shall be checked at every delivery for compliance with the manufacturers specification. NOTE For deli

45、veries from suppliers having an established quality management system, the frequency of inspection can be reduced at the discretion of the manufacturer. The following raw materials shall be checked at every delivery for compliance with the manufacturers specification and in accordance with Table 8:

46、For composite materials C1 and C2: reinforcement quantity, quality and positioning; temperature of the mould; foam positioning, if applicable; resin injection time and pressure; trimming of flash. DIN EN 124-5:2015-09 EN 124-5:2015 (E) 22 For composite materials C3: composites pressing conditions (t

47、emperature, pressure and time); trimming of flash. Table 8 Material delivery inspection Aspect of inspection Requirement Frequency of inspection Conformity criteria Document retention period Receiving inspection of composite materials C1 and C2 Constituent materials 4.1, 4.2.2 and 4.2.3 every delive

48、ry Suppliers document in accordance with manufacturers design, material and process instructions for each product 5 years Receiving inspection of composite materials C3 Constituent materials 4.1 and 4.2.4 every delivery Suppliers document in accordance with manufacturers design, material and process

49、 instructions for each product 5 years 7.3.2.6 Product testing and evaluation The manufacturer shall establish procedures to ensure that the stated values of the characteristics for which he declares the performance given in Table 9 in bold letters, are maintained. The characteristics and the means of control shall be given in Table 9: Table 9 Product testing of finished products Characteristic Requirement Assessment method