DIN EN 1034-27-2012 Safety of machinery - Safety requirements for the design and construction of paper making and finishing machines - Part 27 Roll handling systems German version .pdf

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1、December 2012 Translation by DIN-Sprachendienst.English price group 15No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).I

2、CS 85.100!$“1929993www.din.deDDIN EN 1034-27Safety of machinery Safety requirements for the design and construction of paper makingand finishing machines Part 27: Roll handling systems;English version EN 1034-27:2012,English translation of DIN EN 1034-27:2012-12Sicherheit von Maschinen Sicherheitste

3、chnische Anforderungen an Konstruktion und Bau von Maschinen derPapierherstellung und Ausrstung Teil 27: Rollentransportsysteme;Englische Fassung EN 1034-27:2012,Englische bersetzung von DIN EN 1034-27:2012-12Scurit des machines Exigences techniques de scurit pour la conception et la construction de

4、 machines defabrication et de finition du papier Partie 27: Installations pour manutention de bobines;Version anglaise EN 1034-27:2012,Traduction anglaise de DIN EN 1034-27:2012-12www.beuth.deDocument comprises pagesIn case of doubt, the German-language original shall be considered authoritative.341

5、1.12 DIN EN 1034-27:2012-12 2 A comma is used as the decimal marker. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 198 “Printing and paper machinery Safety” (Secretariat: DIN, Germany). The responsible German body involved

6、 in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Working Committee NA 060-23-02 Druck- und Papier-maschinen of Section Druck- und Papiermaschinen. Representatives of machine manufacturers, and of the employers liability insurance association for

7、the raw material and chemical industry (formerly known as employers liability insurance association for papermakers) contributed to this standard. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 2006/42/EC, and which

8、 apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of the directive. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized

9、” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The European Standards referred to in this document have been published as the corresponding DIN EN or DIN EN ISO Standards with the same n

10、umber. EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1034-27 August 2012 ICS 85.100 English Version Safety of machinery - Safety requirements for the design and construction of paper making and finishing machines - Part 27: Roll handling systems Scurit des machines - Exigences techniques de s

11、curit pour la conception et la construction de machines de fabrication et de finition du papier - Partie 27: Installations pour manutention de bobines Sicherheit von Maschinen - Sicherheitstechnische Anforderungen an Konstruktion und Bau von Maschinen der Papierherstellung und Ausrstung - Teil 27: R

12、ollentransportsysteme This European Standard was approved by CEN on 13 July 2012. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and

13、bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the re

14、sponsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav

15、Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE N

16、ORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2012 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1034-27:2012: EEN 1034-27:2012 (E) Contents Page Foreword 4Introduction . 51 Scop

17、e 62 Normative references 63 Terms and definitions . 84 List of significant hazards 105 Safety requirements and/or measures 115.1 General 115.2 Handling systems with rolling rolls, roll kicker, lowering and lifting cradle, roll stopper . 145.3 Conveyors 155.4 Crossing of passage ways and conveyors .

18、 175.5 Conveyors passing through fire resistant doors . 185.6 Transfer carriages, upenders, horizontal transfer devices, vertical transfer devices, handling devices for narrow rolls 185.7 Vertical conveyor . 195.8 Rotating device with carrying rolls 205.9 Transfer points for industrial trucks 205.10

19、 Interfaces/transfer points to adjacent conveying systems, the delivering machine and the receiving machine 215.11 Emergency stop device . 215.12 Devices for make-ready and maintenance 215.13 Noise . 226 Verification of compliance with safety requirements and/or measures 227 Information for use 227.

20、1 General 227.2 Instruction handbook 237.3 Marking . 23Annex A (informative) Figures . 24Annex B (informative) Application of electro-sensitive protective equipment (ESPE) on roll loading (entry) and unloading (exit) areas of paper finishing machines and roll handling systems . 26B.1 Muting . 26B.2

21、Partial blanking - Automatic selection of active detection fields . 28Annex C (informative) Trilingual index of terms . 30Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC . 31Bibliography 32DIN EN 1034-27:2012-12 2 EN 1034-2

22、7:2012 (E) Table 1 List of significant hazards 10Table 2 Requirements from EN 1034-1:2000+A1:2010 and related B standards . 11Table 3 List of safety functions, Performance Level und Safety Integrity Level 13Table 4 Verification of compliance with safety requirements and/or measures 22Figure A.1 Exam

23、ple of a reel and roll handling system (picture provided by Metso) 24 Figure A.2 Example of a reel and roll handling system (picture provided by Metso) 25 DIN EN 1034-27:2012-12 3 EN 1034-27:2012 (E) Foreword This document (EN 1034-27:2012) has been prepared by Technical Committee CEN/TC 198 “Printi

24、ng and Paper machinery - Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by February 2013, and conflicting national standards shall be withdrawn at t

25、he latest by February 2013. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to C

26、EN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. EN 1034, Safety of machinery Safety requirements for the design

27、and construction of paper making and finishing machines consists of the following parts: Part 1: Common requirements Part2: Barking drums Part 3: Rereelers and winders Part 4: Pulpers and their loading facilities Part 5: Sheeters Part 6: Calender Part 7: Chests Part 8: Refining plants Part 13: Machi

28、nes for de-wiring bales and units Part 14: Reel splitter Part 16: Paper and board making machines Part 17: Tissue making machines Part 21: Coating machines Part 22: Wood grinders Part 26: Roll packaging machines Part 27: Roll handling systems (the present document) According to the CEN/CENELEC Inter

29、nal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ir

30、eland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 1034-27:2012-12 4 EN 1034-27:2012 (E) Introduction This document is a type C standard as stated in EN ISO 12100:20

31、10. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. For machines that have been designed and built according to the provisions of this C standard, the following stipulation applies: where provisions of

32、this type C standard are different from those which are stated in type A or B standards, or from provisions made in EN 1034-1:2000+A1:2010, the provisions of this type C standard take precedence over the provisions of the other standards. DIN EN 1034-27:2012-12 5 EN 1034-27:2012 (E) 1 Scope This Eur

33、opean Standard applies to roll handling systems for use in paper finishing and applies together with EN 1034-1:2000+A1:2010. It deals with all significant hazards, hazardous situations and hazardous events relevant to roll handling systems, when they are used as intended and under conditions of misu

34、se which are reasonably foreseeable by the manufacturer (see Clause 4). This European Standard does not apply to: machine reel handling systems; stacker trucks, industrial trucks and driverless industrial trucks; separate storage systems with cranes and high bay storage systems; portable devices for

35、 moving rolls. This European Standard is not applicable to roll handling systems which are manufactured before the date of publication of this document by CEN. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for i

36、ts application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 349:1993+A1:2008, Safety of machinery Minimum gaps to avoid crushing of parts of the human body EN 614-1:2006+A1:2009, Sa

37、fety of machinery Ergonomic design principles Part 1: Terminology and general principles EN 614-2:2000+A1:2008, Safety of machinery Ergonomic design principles Part 2: Interaction between the design of machinery and work tasks EN 619:2002+A1:2010, Continuous handling equipment and systems Safety and

38、 EMC requirements for equipment for mechanical handling of unit loads EN 894-1:1997+A1:2008, Safety of machinery Ergonomic requirements for the design of displays and control actuators Part 1: General principles for human interactions with displays and control actuators EN 894-2:1997+A1:2008, Safety

39、 of machinery Ergonomic requirements for the design of displays and control actuators Part 2: Displays EN 953:1997+A1:2009, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards EN 1034-1:2000+A1:2010, Safety of machinery Safety requirements for

40、the design and construction of paper making and finishing machines Part 1: Common requirements EN 1037:1995+A1:2008, Safety of machinery Prevention of unexpected start-up EN 1088:1995+A2:2008, Safety of machinery Interlocking devices associated with guards Principles for design and selection EN 1525

41、:1997, Safety of industrial trucks Driverless trucks and their systems DIN EN 1034-27:2012-12 6 EN 1034-27:2012 (E) EN 1760-1:1997+A1:2009, Safety of machinery Pressure sensitive protective devices Part 1: General principles for the design and testing of pressure sensitive mats and pressure sensitiv

42、e floors EN 1760-2:2001+A1:2009, Safety of machinery Pressure sensitive protective devices Part 2: General principles for the design and testing of pressure sensitive edges and pressure sensitive bars EN 1760-3:2004+A1:2009, Safety of machinery Pressure sensitive protective devices Part 3: General p

43、rinciples for the design and testing of pressure sensitive bumpers, plates, wires and similar devices EN 1837:1999+A1:2009, Safety of machinery Integral lighting of machines EN 13023:2003+A1:2010, Noise measurement methods for printing, paper converting, paper making machines and auxiliary equipment

44、 Accuracy grades 2 and 3 EN 13478:2001+A1:2008, Safety of machinery Fire prevention and protection EN 60204-1:2006, Safety of machinery Electrical equipment of machines Part 1: General requirements (IEC 60204-1:2005, modified) EN 61000-6-2:2005, Electromagnetic compatibility (EMC) Part 6-2: Generic

45、standards Immunity for industrial environments (IEC 61000-6-2:2005) EN 61496-1:2004, Safety of machinery Electrosensitive protective equipment Part 1: General requirements and tests (IEC 61496-1:2004, mod) EN 62061:2005, Safety of machinery Functional safety of safety-related electrical, electronic

46、and programmable electronic control systems (IEC 62061:2005) EN ISO 4413:2010, Hydraulic fluid power General rules and safety requirements for systems and their components (ISO 4413:2010) EN ISO 4414:2010, Pneumatic fluid power General rules and safety requirements for systems and their components (

47、ISO 4414:2010) EN ISO 12100:2010, Safety of machinery General principles for design Risk assessment and risk reduction (ISO 12100:2010) EN ISO 13732-1:2008, Ergonomics of the thermal environment Methods for the assessment of human responses to contact with surfaces Part 1: Hot surfaces (ISO 13732-1:2006) EN ISO 13849-1:2008, Safety of machinery Safety-related parts of control systems Part 1: General principles for design (ISO 13849-1:2006) EN ISO 13849-2:2008, Safety of machinery Safety-related parts of control systems Part 2: Validation (ISO 13849-2:2003) EN ISO 13850:200