DIN EN 1005-2-2009 Safety of machinery - Human physical performance - Part 2 Manual handling of machinery and component parts of machinery (includes Amendment A1 2008) English vers.pdf

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1、May 2009DEUTSCHE NORM English price group 15No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 13.110; 13.180!$W_/“152601

2、2www.din.deDDIN EN 1005-2Safety of machinery Human physical performance Part 2: Manual handling of machinery and component parts ofmachinery (includes Amendment A1:2008)English version of DIN EN 1005-2:2009-05Sicherheit von Maschinen Menschliche krperliche Leistung Teil 2: Manuelle Handhabung von Ge

3、genstnden in Verbindung mit Maschinen undMaschinenteilen (enthlt nderung A1:2008)Englische Fassung DIN EN 1005-2:2009-05SupersedesDIN EN 1005-2:2003-09www.beuth.deDocument comprises 32 pagesDIN EN 1005-2:2008-05 2 Start of validity This standard takes effect on 1 May 2009. DIN EN 1005-2:2003-09 may

4、be used in parallel until 28 December 2009. National foreword This standard includes safety requirements within the meaning of the Gerte- und Produktsicherheitsgesetz (GPSG) (German Equipment and Product Safety Act) and in connection with European legislation (EC Machinery Directive), which has been

5、 implemented by national legislation. This standard has been prepared by Technical Committee CEN/TC 122 “Ergonomics” (Secretariat: DIN, Germany) in connection with the amended EC Machinery Directive. The responsible German bodies involved in its preparation were the Normenausschuss Ergonomie (Ergono

6、mics Standards Committee) and the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Joint Technical Committee NA 023-00-03 GA Anthropometrie und Biomechanik. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directi

7、ve”, Directive 98/37/EC (valid until 28 December 2009), and the “revised Machinery Directive”, Directive 2006/42/EC, which takes effect on 29 December 2009, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof

8、 of compliance with the essential requirements of the directives. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“p

9、resumption of conformity”). Amendments This standard differs from DIN EN 1005-2:2003-09 as follows: a) Inclusion of Annex ZB (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC”. Previous editions DIN EN 1005-2: 2003-09 EUROPEAN STANDA

10、RD NORME EUROPENNE EUROPISCHE NORM EN 1005-2:2003+A1 October 2008 ICS 13.110; 13.180 Supersedes EN 1005-2:2003 English Version machinery Scurit des machines - Performance physique humaine - Partie 2: Manutention manuelle de machines et dlments de machines Sicherheit von Maschinen - Menschliche krper

11、liche Leistung - Teil 2: Manuelle Handhabung von Gegenstnden in Verbindung mit Maschinen und Maschinenteilen This European Standard was approved by CEN on 13 February 2003 and includes Amendment 1 approved by CEN on 18 August 2008. CEN members are bound to comply with the CEN/CENELEC Internal Regula

12、tions which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This E

13、uropean Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the

14、 national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland

15、 and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1

16、005-2:2003+A1:2008: ESafety of machinery - Human physical performance - Part 2: Manual handling of machinery and component parts of EN 1005-2:2003+A1:2008 (E) 2 Contents page Foreword3 Introduction.4 1 Scope 5 2 Normative references 5 3 Terms and definitions .5 4 Recommendations for the design of ma

17、chinery and component parts where objects are lifted, lowered and carried.5 4.1 General principles .5 4.2 Recommendations for the design of machinery 6 4.2.1 Systems without manual handling 6 4.2.2 Manual handling with technical aids .6 4.3 Risk assessment and recommendations for the design of machi

18、nery and component parts involving manual handling .6 4.3.1 Approach to risk assessment.6 4.3.2 Hazard identification, risk estimation, risk evaluation and recommendations for risk reduction by design 7 4.3.3 Risk assessment model9 4.4 Information for use 16 Annex A (informative) Populations charact

19、eristics and system design .18 A.1 Population characteristics18 A.2 System design .18 A.2.1 Avoid constrained postures .18 A.2.2 Acceleration and movement accuracy18 A.2.3 Minimise the discomfort, fatigue and stress on the operator.19 Annex B (informative) Recommended thermal comfort requirements20

20、Annex C (informative) Risk assessment worksheets21 Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC, amended by 98/79/EC“.27 Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements o

21、f EU Directive 2006/42/EC“.28 Bibliography29 DIN EN 1005-2:2008-05 EN 1005-2:2003+A1:2008 (E) 3 Foreword This document (EN 1005-2:2003+A1:2008) has been prepared by Technical Committee CEN /TC 122, “Ergonomics“, the secretariat of which is held by DIN. This European Standard shall be given the statu

22、s of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. This document includes Amendment 1, approved by CEN on 2008-08-18. This document supersedes EN 10

23、05-2:2003. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! “. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association and supports essential requirements of EU Directive(s). !Fo

24、r relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.“ EN 1005 consists of the following parts, under the general title “Safety of machinery - Human physical performance“: Part 1: Terms and definitions; Part 2: Manual handling of machinery

25、 and component parts of machinery; Part 3: Recommended force limits for machinery operation; Part 41): Evaluation of working postures and movements in relation to machinery; Part 51): Risk assessment for repetitive handling at high frequency. Annexes A, B and C are for informative. This document inc

26、ludes a Bibliography. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Ice

27、land, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. 1) This European Standard is under preparation by CEN/TC 122/WG 4 “Biomechanics“. DIN EN 1005-2:2008-05 EN 1005-2:2003+A1:200

28、8 (E) 4 Introduction When designing and constructing machinery, the manufacturer should meet the essential requirements for safety and health set out in the Machinery Directive. The manufacturer should assess the hazards of the machine and consider these hazards related to the life cycle of the mach

29、ine. This European Standard is one of several ergonomic standards for the safety of machinery. EN 614-1 describes the principles to be applied by designers in order to accommodate ergonomic factors. This standard has been prepared to be a harmonised standard in the sense of the Machinery Directive a

30、nd associated EFTA regulations. This European Standard is a type B standard as stated in EN 1070. The provisions of this document can be supplemented or modified by a type C standard. NOTE For machines which are covered by the scope of a type C standard and which have been designed and built accordi

31、ng to the provisions of that standard, the provisions of that type C standard take precedence over the provisions of this type B standard. Manual handling of loads can lead to a high risk of injury to the musculoskeletal system if the loads to be handled are too heavy, and/or handled at high frequen

32、cies for long durations and/or in awkward postures. Disorders of the musculoskeletal system are of a common occurrence throughout Europe. Manually applied effort is often required by operators working with machines for their intended purpose. Risks exist if the design of the machinery is not in acco

33、rdance with ergonomic design principles. When designing and constructing machinery where manual handling is required, this standard provides relevant data for working posture, load, frequency and duration. The design criteria given in this standard can be used by the designer when making risk assess

34、ments. This standard requires machinery designers to adopt a three stage approach to: a) avoid manual handling activities wherever possible; b) utilise technical aids; c) further reduce the inherent level of risk by optimising handling activities. For machines and their component parts which cannot

35、be moved or transported by hand, see 4.2 in EN 292-2:1991. DIN EN 1005-2:2008-05 EN 1005-2:2003+A1:2008 (E) 5 1 Scope This European Standard specifies ergonomic recommendations for the design of machinery involving manual handling of machinery and component parts of machinery, including tools linked

36、 to the machine, in professional and domestic applications. This European Standard applies to the manual handling of machinery, component parts of machinery and objects processed by the machine (input/output) of 3 kg or more, for carrying less than 2 m. Objects of less than 3 kg are dealt with in pr

37、EN 1005-51). The standard provides data for ergonomic design and risk assessment concerning lifting, lowering and carrying in relation to the assembly/erection, transport and commissioning (assembly, installation, adjustment), operation, fault finding, maintenance, setting, teaching or process chang

38、eover and decommissioning, disposal and dismantling of machinery. This standard provides current data on the general population and certain sub-populations (clarified in annex A). This part of the standard does not cover the holding of objects (without walking), pushing or pulling of objects, hand-h

39、eld machines, or handling while seated. This document is not applicable to specify the machinery which are manufactured before the date of publication of this document by CEN. 2 Normative references This European Standard incorporates by dated or undated reference, provisions from other publications

40、. These normative references are cited at the appropriate places in the text, and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For

41、 undated references the latest edition of the publication referred to applies (including amendments). EN 292-2:1991, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles and specifications. EN 614-1, Safety of machinery Ergonomic design principles Part 1: Te

42、rminology and general principles. EN 1005-1:2001, Safety of machinery Human physical performance Part 1: Terms and definitions. EN 1050, Safety of machinery Principles for risk assessment. EN 1070:1998, Safety of machinery Terminology. 3 Terms and definitions For the purposes of this European Standa

43、rd, the terms and definitions given in EN 1005-1:2001 and EN 1070:1998 apply. 4 Recommendations for the design of machinery and component parts where objects are lifted, lowered and carried 4.1 General principles In order to minimise the risks to the health and safety of the operator, when lifting,

44、lowering and carrying the machine or component parts, the designer/manufacturer of the machine shall: a) establish whether or not a hazard exists when manual handling activities are performed in relation to the intended use of the machine. If a hazard exists, the risk assessment model should be appl

45、ied. (see 4.3.1, 4.3.2 and 4.3.3); DIN EN 1005-2:2008-05 EN 1005-2:2003+A1:2008 (E) 6 b) remove the hazard by excluding the need for manual handling activities (lifting, lowering and carrying) for the machinery or machinery-linked objects (see 4.2.1). If this is not possible, provide technical aids,

46、 additional to the system (see 4.2.2), and/or design/redesign the machinery and machinery-linked objects according to ergonomic principles (see 4.3); c) provide technical specifications and instructions so that machinery is used appropriately and in the intended manner covered by the risk assessment

47、, technical specifications and instructions for use. In all cases, the designer shall provide instructions concerning construction, transport and commissioning, use and decommissioning of the machinery (see 4.4) to prevent risks for safety and health. Technical aids for manual handling should prefer

48、ably be incorporated into the machinery design and the machine. Health, safety and productivity are most likely to be optimised if an ergonomic approach is used in designing the system of work as a whole. 4.2 Recommendations for the design of machinery 4.2.1 Systems without manual handling The best

49、way to eliminate manual handling risks is to remove the need to handle manually. In general, those designing new systems of work or installing new systems of machinery should consider introducing an integrated handling system that fully utilises powered handling, rather than a manual system. 4.2.2 Manual handling with technical aids Designers should ascertain whether suitable aids and equipment can be installed, particularly if the existing practice involves frequent manual handling of objects and manual handling of objects weighing more th