DIN 983-2011 Retaining rings with lugs for shafts《轴用带凸耳型挡圈》.pdf

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1、April 2011 Translation by DIN-Sprachendienst.English price group 11No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS

2、21.060.60; 21.120.10!$t+“1810825www.din.deDDIN 983Retaining rings with lugs for shaftsEnglish translation of DIN 983:2011-04Sicherungsringe mit Lappen (Halteringe) fr WellenEnglische bersetzung von DIN 983:2011-04Circlips ext rieur ailerons (anneaux de retenue) pour arbresTraduction anglaise de DIN

3、983:2011-04SupersedesDIN 983:1981-09www.beuth.deDocument comprises pagesIn case of doubt, the German-language original shall be considered authoritative.81801.12 DIN 983:2011-04 2 A comma is used as the decimal marker. Contents Page Foreword 3 1 Scope 4 2 Normative references 4 3 Symbols 5 4 Dimensi

4、ons and design details 6 5 Material . 10 6 Finish 10 7 Testing 11 7.1 Testing the material . 11 7.2 Bend and fracture test . 11 7.3 Testing the deformation 11 7.3.1 Testing the conical deformation 11 7.3.2 Testing the spiral flatness 12 7.4 Testing the function (permanent set and grip test) 12 7.5 A

5、cceptance inspection 12 8 Load bearing capacity . 13 8.1 General 13 8.2 Load bearing capacity of groove FN. 13 8.3 Load bearing capacity of retaining ring FR. 13 9 Detaching speed 14 10 Concealed assembly . 15 11 Design of the groove . 15 11.1 Groove diameter d215 11.2 Groove width m 15 11.3 Design

6、of the groove base 16 12 Assembly 17 13 Designation 18 DIN 983:2011-04 3 Foreword This standard has been prepared by Working Committee NA 067-00-09 AA Verbindungselemente ohne Gewinde of the Normenausschuss Mechanische Verbindungselemente (Fasteners Standards Committee). Attention is drawn to the po

7、ssibility that some of the elements of this document may be the subject of patent rights. DIN shall not be held responsible for identifying any or all such patent rights. Amendments This standard differs from DIN 983:1981-09 as follows: a) normative references have been updated; b) use of other mate

8、rials subject to agreement is no longer permitted; c) in Clause 12, Figure 12 (formerly Figure 15) “Taper assembly” has been revised; d) Figure 11 “Design of groove base” has been included in 11.3; e) the specifications for load bearing capacity, detaching speed and assembly have been revised. Previ

9、ous editions DIN 471 and DIN 472 Supplement 1: 1945-01, 1954x-03 DIN 983: 1965-03, 1981-09 DIN 995: 1970-01 DIN 983:2011-04 4 1 Scope This standard applies to retaining rings with lugs for use on shafts. Such retaining rings are suitable for securing machine components which have non-square (radiuse

10、d or chamfered) edges, and for concealed assembly as illustrated in Figure 9. They have an eccentric form and several lugs of equal radial width uniformly distributed over their circumference. 2 Normative references The following referenced documents are indispensable for the application of this doc

11、ument. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. DIN 988, Shim rings and supporting rings DIN 5254, Pliers for retaining rings for shafts DIN 50938, Black oxide coatings on iron or s

12、teel Requirements and test methods DIN EN 10132-4, Cold-rolled narrow steel strip for heat-treatment Technical delivery conditions Part 4: Spring steels and other applications DIN EN 12476, Phosphate conversion coatings of metals Method of specifying requirements DIN EN ISO 3269, Fasteners Acceptanc

13、e inspection DIN EN ISO 4042, Fasteners Electroplated coatings DIN EN ISO 6507-1, Metallic materials Vickers hardness test Part 1: Test method DIN EN ISO 6508-1, Metallic materials Rockwell hardness test Part 1: Test method (scales A, B, C, D, E, F, G, H, K, N, T) DIN EN ISO 9227, Corrosion tests in

14、 artificial atmospheres Salt spray tests DIN EN ISO 18265, Metallic materials Conversion of hardness values DIN ISO 2859-1, Sampling procedures for inspection by attributes Part 1: Sampling schemes indexed by acceptance quality limit (AQL) for lot-by-lot inspection DIN 983:2011-04 5 3 Symbols a radi

15、al width of lugs b radial width of retaining ring opposite the aperture c distance between measuring plates for testing spiral flatness d1shaft diameter d2groove diameter d3internal diameter of retaining ring in the unstressed state d4maximum centre line diameter of external clearance during assembl

16、y d5diameter of the assembly holes E modulus of elasticity FNload bearing capacity of groove at a yield point of the grooved material of 200 MPa (see 8.2) FRload bearing capacity of retaining ring with sharp-edged abutment of a machine component (see 8.3) FRgload bearing capacity of retaining ring f

17、or abutment with edge distance g (see 8.2) g edge distance of the machine component abutting the retaining ring h distance between the plates when testing conical deformation m groove width n edge margin nabldetaching speed of the retaining ring (see Clause 9) ReLyield point r curvature in the groov

18、e base or test jaws s thickness of retaining ring t groove depth with nominal sizes of d1and d2DIN 983:2011-04 6 4 Dimensions and design details The designs shown in Figure 1 are for illustrative purposes only; however, the dimensions of retaining rings and grooves shall be as specified in Table 1.

19、The tolerances specified relate to retaining rings in their uncoated condition. a) unstressed b) expanded for installation Figure 1 Dimensions of retaining ring (notation) Figure 2 Example of installation Values for peak-to-valley height for groove base and loaded edge shall be specified in each cas

20、e. The design of the groove base shall be as specified in 11.3. DIN 983:2011-04 7 Table 1 Normal type Dimensions in millimetres Shaft diameter Ring Groove Supplementary datadd1s d3a bad5Mass per 1 000 units in kg d2b mc t n d4FNFRg FRgnablNominal size of pliers as in DIN 5254 Nominal size perm. dev.

21、 perm. dev. max. min. perm. dev. H13 min. kN kN kN min-116 1,00 0 0,06 14,7 +0,10 0,36 3,5 2,3 1,7 0,82 15,2 0 0,11 1,10 0,40 1,2 23,4 3,26 7,0 1,0 2,30 45 400 10 17 1,00 15,7 3,6 2,3 1,7 0,93 16,2 1,10 0,40 1,2 24,6 3,46 8,0 1,0 2,40 40 900 18 1,20 16,5 3,7 2,4 2,0 1,24 17,0 1,30 0,50 1,5 25,8 4,58

22、 17,0 1,5 3,75 37 800 19 1,20 17,5 3,7 2,5 2,0 1,35 18,0 1,30 0,50 1,5 26,8 4,84 17,0 1,5 3,80 33 400 19 20 1,20 18,5 +0,13 0,42 3,8 2,6 2,0 1,45 19,0 0 0,13 1,30 0,50 1,5 28,0 5,06 17,1 1,5 3,85 30 400 22 1,20 20,5 4,0 2,8 2,0 1,77 21,0 1,30 0,50 1,5 30,4 5,65 16,9 1,5 3,80 25 700 23 1,20 21,5 +0,2

23、1 0,42 4,1 2,9 2,0 1,84 22,0 0 0,21 1,30 0,50 1,5 31,6 5,90 16,6 1,5 3,80 23 800 24 1,20 22,2 4,2 3,0 2,0 1,98 22,9 1,30 0,55 1,7 32,8 6,75 16,1 1,5 3,65 25 100 25 1,20 23,2 4,3 3,0 2,0 2,12 23,9 1,30 0,55 1,7 34,0 7,05 16,2 1,5 3,70 24 200 26 1,20 24,2 4,4 3,1 2,0 2,18 24,9 1,30 0,55 1,7 35,2 7,34

24、16,1 1,5 3,70 22 400 28 1,50 25,9 4,5 3,2 2,0 3,15 26,6 1,60 0,70 2,1 37,5 10,00 32,1 1,5 7,50 20 200 30 1,50 27,9 4,7 3,5 2,0 3,65 28,6 1,60 0,70 2,1 39,9 10,73 32,1 1,5 7,65 17 900 32 1,50 29,6 5,0 3,6 2,5 4,00 30,3 0 0,25 1,60 0,85 2,6 42,5 13,85 31,2 2,0 5,55 15 500 35 1,50 32,2 +0,25 0,5 5,2 3,

25、9 2,5 4,38 33,0 1,60 1,00 3,0 45,9 17,80 30,8 2,0 5,55 14 800 38 1,75 35,2 5,5 4,2 2,5 6,50 36,0 1,85 1,00 3,0 49,6 19,30 49,5 2,0 9,10 12 900 40 1,75 36,5 +0,39 0,9 7,2 4,4 2,5 7,00 37,5 1,85 1,25 3,8 55,1 25,30 51,0 2,0 9,50 13 500 40 See page 9 for a, b, cand d. DIN 983:2011-04 8 Table 1 (continu

26、ed) Dimensions in millimetres Shaft diameter Ring Groove Supplementary datadd1s d3a bad5Mass per 1 000 units in kg d2b mc t n d4FNFRg FRgnablNominal size of pliers as in DIN 5254 Nominal size perm. dev. perm. dev. max. min. perm. dev. H13 min. kN kN kN min-142 1,75 0 0,06 38,5 +0,39 0,9 7,2 4,5 2,5

27、7,50 39,5 0 0,25 1,85 1,25 3,8 57,1 26,70 50,0 2,0 9,45 12 600 40 45 1,75 41,5 7,2 4,7 2,5 8,50 42,5 1,85 1,25 3,8 60,1 28,60 49,0 2,0 9,35 11 000 47 1,75 43,5 7,2 4,9 2,5 8,70 44,5 1,85 1,25 3,8 62,1 30,00 49,5 2,0 9,55 10 000 48 1,75 44,5 7,2 5,0 2,5 8,90 45,5 1,85 1,25 3,8 63,1 30,70 49,4 2,0 9,5

28、5 9 050 50 2,00 0 0,07 45,8 8,2 5,1 2,5 11,50 47,0 2,15 1,50 4,5 67,2 38,00 73,3 2,0 14,40 10 000 55 2,00 50,8 +0,46 1,1 8,2 5,4 2,5 13,00 52,0 0 0,30 2,15 1,50 4,5 72,2 42,00 71,4 2,5 11,40 8 460 57 2,00 52,8 8,2 5,5 2,5 14,00 54,0 2,15 1,50 4,5 74,2 43,70 70,9 2,5 11,40 8 000 58 2,00 53,8 8,2 5,6

29、2,5 14,30 55,0 2,15 1,50 4,5 75,2 44,30 71,1 2,5 11,50 7 750 60 2,00 55,8 8,2 5,8 2,5 14,80 57,0 2,15 1,50 4,5 77,2 46,00 69,2 2,5 11,30 7 200 62 2,00 57,8 8,2 6,0 2,5 15,90 59,0 2,15 1,50 4,5 79,2 47,50 69,3 2,5 11,45 6 800 65 2,50 60,8 10,2 6,3 3,0 21,70 62,0 2,65 1,50 4,5 86,4 49,80 135,6 2,5 22,

30、70 6 300 67 2,50 62,5 10,2 6,4 3,0 22,60 64,0 2,65 1,50 4,5 88,4 51,30 136,1 2,5 23,00 6 800 68 2,50 63,5 10,2 6,5 3,0 23,50 65,0 2,65 1,50 4,5 89,4 52,20 135,9 2,5 23,10 6 600 70 2,50 65,5 10,2 6,6 3,0 25,10 67,0 2,65 1,50 4,5 91,4 53,80 134,2 2,5 23,00 6 200 75 2,50 70,5 10,2 7,0 3,0 28,20 72,0 2,

31、65 1,50 4,5 96,4 57,60 130,0 2,5 22,80 5 500 80 2,50 74,5 10,2 7,4 3,0 30,80 76,5 2,65 1,75 5,3 101,4 71,60 128,4 3,0 19,50 5 800 See page 9 for a, b, cand d. DIN 983:2011-04 9 Table 1 (continued) Dimensions in millimetres Shaft diameter Ring Groove Supplementary datadd1s d3a bad5Mass per 1 000 unit

32、s in kg d2b mc t n d4FNFRg FRgnablNominal size of pliers as in DIN 5254 Nominal size perm. dev. perm. dev. max. min. perm. dev. H13 min. kN kN kN min-185 3,0 0 0,08 79,5 +0,46 1,1 10,2 7,8 3,5 39,5 81,5 0 0,35 3,15 1,75 5,3 106,4 76,20 215,4 3,0 33,40 5 200 85 90 3,0 84,5 +0,54 1,3 10,2 8,2 3,5 47,7

33、 86,5 3,15 1,75 5,3 111,4 80,80 217,2 3,0 34,40 4 750 95 3,0 89,5 10,2 8,6 3,5 53,0 91,5 3,15 1,75 5,3 116,4 85,50 212,2 3,5 29,25 4 250 100 3,0 94,5 10,2 9,0 3,5 56,6 96,5 3,15 1,75 5,3 121,4 90,00 206,4 3,5 29,00 4 000 110 4,0 0 0,01 103,0 12,2 9,6 3,5 84,0 106,0 0 0,54 4,15 2,00 6,0 135,6 113,00

34、457,0 3,5 66,90 4 150 120 4,0 113,0 14,2 10,2 3,5 89,7 116,0 4,15 2,00 6,0 149,8 123,50 424,6 3,5 64,50 3 500 130 4,0 123,0 +0,63 1,5 14,2 10,7 4,0 105,0 126,0 0 0,63 4,15 2,00 6,0 159,8 134,00 395,5 4,0 55,20 3 050 125 140 4,0 133,0 14,2 11,2 4,0 115,0 136,0 4,15 2,00 6,0 169,8 144,50 376,5 4,0 54,

35、40 2 640 aDimension b shall not exceed dimension a max. bSee 11.1. cSee 11.2. dThe supplementary data apply only to retaining rings made of spring steel as in DIN EN 10132-4. DIN 983:2011-04 10 5 Material C67S or C75S spring steel as in DIN EN 10132-4 (at the manufacturers discretion). The hardness

36、shall be as specified in Table 2. Table 2 Hardness of retaining rings Retaining ring for shaft diameter d1Hardness d1 48 mm 470 HV to 580 HV or 47 HRC to 54 HRC 48 mm d1 140 mm 435 HV to 530 HV or 44 HRC to 51 HRC Hardness values converted in accordance with DIN EN ISO 18265. 6 Finish Retaining ring

37、s shall be free from burr. Retaining rings are normally supplied provided with corrosion protection in accordance with Table 3 (at the manufacturers discretion). No special details concerning this condition on delivery need to be stated in the designation of a retaining ring. Table 3 Anti-corrosion

38、treatment of retaining rings No. Type of anti-corrosion treatment Corrosion resistance 1 Phosphated and oiled in accordance with DIN EN 12476 Symbol: Znph/r/T4 No sign of corrosion permitted after 8 hours exposure to salt spray test DIN EN ISO 9227 NSS. 2 Blackened and oiled in accordance with DIN 5

39、0938 Process class A Symbol: brAf Degree of protection as in DIN 50938 In the case of retaining rings provided with a coating other than those specified in Table 3, the upper limit of the ring thickness s may be exceeded by the thickness of the coating required. This shall be taken into account when

40、 determining the position of the groove. NOTE 1 When applying surface coatings to retaining rings in bulk quantities, it is not possible to maintain closely toleranced coating thicknesses. NOTE 2 DIN EN ISO 4042 shall be observed regarding the risk of hydrogen-induced delayed brittle fracture in the

41、 case of retaining rings with electroplated coating. NOTE 3 Examples of designation are given in Clause 13. DIN 983:2011-04 11 7 Testing 7.1 Testing the material Vickers hardness test in accordance with DIN EN ISO 6507-1 Rockwell hardness test in accordance with DIN EN ISO 6508-1 In cases of doubt,

42、the Vickers hardness test is decisive. 7.2 Bend and fracture test Testing of the retaining ring for ductility shall be carried out in accordance with Figure 3. Figure 3 Bend test One half of the retaining ring is clamped between two jaws, one of which has a radius equal to the thickness of the ring

43、(see Figure 3). The ring is then bent through 30 by repeated light hammer blows or using a lever, following which there shall be no fractures or cracks in the ring. 7.3 Testing the deformation 7.3.1 Testing the conical deformation The retaining ring is placed between two parallel plates and loaded a

44、s shown in Figure 4. The distance h s measured under force F shall not exceed the maximum value given in Table 4. Key F Force Figure 4 Testing the conical deformation DIN 983:2011-04 12 Table 4 Conical deformation Retaining ring for shaft diameter d1Force F N h s 5 % max. d1 22 mm 30 03,0b 22 mm d1

45、38 mm 40 38 mm d1 80 mm 60 82 mm d1 140 mm 80 02,0b 7.3.2 Testing the spiral flatness The retaining ring shall fall through two parallel, perpendicular plates with a clearance c as given in Table 5. Figure 5 Testing the spiral flatness Table 5 Spiral flatness Retaining ring for shaft diameter d1c d1

46、 100 mm 1,5 s 100 mm d1 140 mm 1,8 s 7.4 Testing the function (permanent set and grip test) The retaining ring shall be passed three times over a taper with a diameter of 1,01 d1as shown in Figure 12. The ring shall then fit on a bolt of minimum groove diameter d2, where it shall be held under its o

47、wn weight. 7.5 Acceptance inspection For acceptance inspection, the principles for testing and acceptance specified in DIN EN ISO 3269 shall apply. See Table 6 for characteristics and Table 7 for the acceptance quality level. DIN 983:2011-04 13 Table 6 Characteristics Characteristics Thickness of re

48、taining ring Internal diameter of retaining ring in the unstressed state d3Conical deformation Spiral flatness Function (set and grip) Table 7 Acceptable quality level AQL Acceptable quality level AQLaFor testing characteristics For testing faulty parts 1 1,5 aSee DIN ISO 2859-1. If other sampling plans are to be applied, this shall be agreed at the time of ordering. For hardness testing, DIN EN ISO 3269 shall apply. The hardness test of retaining rin