CAN CGSB-43 126-2008 Reconditioning remanufacturing and repair of drums for the transportation of dangerous goods (Incorporating Corrigendum No 1 11 2009).pdf

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1、Reconditioning, remanufacturing and repair of drums for the transportation of dangerous goodsICS 59.080.30CGSB-43.126-2008Supersedes CAN/CGSB-43.126-98 Reaffirmed April 2014 Incorporating Corrigendum No. 1CGSB StandardThe CANADIAN GENERAL STANDARDS BOARD (CGSB), under whose auspices this standard ha

2、s been developed, is a government agency within Public Works and Government Services Canada. CGSB is engaged in the production of voluntary standards in a wide range of subject areas through the media of standards committees and the consensus process. The standards committees are composed of represe

3、ntatives of relevant interests including producers, consumers and other users, retailers, governments, educational institutions, technical, professional and trade societies, and research and testing organizations. Any given standard is developed on the consensus of views expressed by such representa

4、tives. CGSB has been accredited by the Standards Council of Canada as a national standards-development organization. The standards that it develops and offers as National Standards of Canada conform to the criteria and procedures established for this purpose by the Standards Council of Canada. In ad

5、dition to standards it publishes as National Standards, CGSB produces standards to meet particular needs, in response to requests from a variety of sources in both the public and private sectors. Both CGSB standards and CGSB national standards are developed in conformance with the policies described

6、 in the CGSB Policy and Procedures Manual for the Development and Maintenance of Standards. CGSB standards are subject to review and revision to ensure that they keep abreast of technological progress. CGSB will initiate the review of this standard within five years of the date of publication. Sugge

7、stions for their improvement, which are always welcome, should be brought to the notice of the standards committees concerned. Changes to standards are issued either as separate amendment sheets or in new editions of standards. An up-to-date listing of CGSB standards, including details on latest iss

8、ues and amendments, and ordering instructions, is found in the CGSB Catalogue at our Web site www.tpsgc -pwgsc.gc.ca/ ongc-cgsb along with more information about CGSB products and services. Although the intended primary application of this standard is stated in its Scope, it is important to note tha

9、t it remains the responsibility of the users of the standard to judge its suitability for their particular purpose. The testing and evaluation of a product against this standard may require the use of materials and/or equipment that could be hazardous. This document does not purport to address all t

10、he safety aspects associated with its use. Anyone using this standard has the responsibility to consult the appropriate authorities and to establish appropriate health and safety practices in conjunction with any applicable regulatory requirements prior to its use. CGSB neither assumes nor accepts a

11、ny responsibility for any injury or damage that may occur during or as the result of tests, wherever performed. Attention is drawn to the possibility that some of the elements of this Canadian standard may be the subject of patent rights. CGSB shall not be held responsible for identifying any or all

12、 such patent rights. Users of this standard are expressly advised that determination of the validity of any such patent rights is entirely their own responsibility. Language In this Standard, shall states a mandatory requirement, should expresses a recommendation and may is used to express an option

13、 or that which is permissible within the limits of this Standard. Notes accompanying clauses do not include requirements or alternative requirements; the purpose of a note accompanying a clause is to separate from the text explanatory or informative material. Annexes are designated normative (mandat

14、ory) or informative (non-mandatory) to define their application. Further information on CGSB and its services and standards may be obtained from: The Manager Standards Division Canadian General Standards Board Gatineau, Canada K1A 1G6 How to order Publications: by telephone 819-956-0425 or 1-800-665

15、-2472 by fax 819-956-5740 by mail CGSB Sales Centre Gatineau, Canada K1A 1G6 in person Place du Portage Phase III, 6B1 11 Laurier Street Gatineau, Quebec by email ncr.cgsb-ongctpsgc-pwgsc.gc.ca on the Web www.tpsgc-pwgsc.gc.ca/ongc-cgsb Canadian General Standards BoardReconditioning, remanufacturing

16、 and repair of drums for the transportation of dangerous goodsCGSB-43.126-2008Supersedes CAN/CGSB-43.126-98 Reaffirmed April 2014 Incorporating Corrigendum No. 1CETTE NORME DE LONGC EST DISPONIBLE EN VERSIONSFRANAISE ET ANGLAISE.Prepared by theCanadian General Standards Board Published September 200

17、8 by the Canadian General Standards Board Gatineau, Canada K1A 1G6 HER MAJESTY THE QUEEN IN RIGHT OF CANADA, as represented by the Minister of Public Works and Government Services, the Minister responsible for the Canadian General Standards Board (2008). No part of this publication may be reproduced

18、 in any form without the prior permission of the publisher.d CGSB 2014 All rights reservedCANADIAN GENERAL STANDARDS BOARDCommittee on the Reconditioning of Drums for the Transport of Dangerous Goods(Voting membership at date of reaffirmation)ChairStewart, R.1Can-Am Containers Inc.General interest c

19、ategoryCampbell, C. Canadian Association of Chemical DistributorsEllis, J. Greif Bros. Canada Inc.Kendall, K. ConsultantProducer categoryArshinoff-Foss, J. Vulcan Containers Inc.Lennox, S. Lennox Drums Ltd.Petrucci, A. Universal Drum Reconditioning CompanyPoirier, S. H. Turner et FilsPolsky, R. Wind

20、sor Barrel b. have an original permanent marking that conforms with the requirements specified in any of the following:i. CAN/CGSB-43.150-97 (UN standardized drum)ii. Requirements in U.S. DOT, CFR 49 for a UN standardized drumiii. UN Recommendations on the Transport of Dangerous Goods, Model Regulat

21、ions, 15th revised edition, and the regulations of the country of manufacture;c. if steel and having a capacity greater than 150 L, be marked with a thickness of the top, body, bottom of the drum greater than or equal to 1.0, 0.8, 1.0;d. show their original permanently marked metal thickness;e. if p

22、lastic and having a capacity greater than 150 L, be marked with a minimum thickness equal to or greater than 2.2 mm.4.2 Quality Management System4.2.1 Application Each reconditioning, remanufacturing and repair facility must have and adhere to a quality management system.4.2.2 General Requirements T

23、he quality management system shall meet the requirements specified in par. 4.2.3.4.2.3 Specific Elements and Processes of the Quality Management System The quality management system of a drum reconditioning, remanufacturing or repair facility shall include all of the following elements and processes

24、:4.2.3.1 Management Commitment Facility management must appoint a member of management who, irrespective of other responsibilities, has the authority and responsibility for overseeing the quality management system of the facility, includinga. ensuring the quality management system is established and

25、 maintained;b. reporting to management on the performance of the quality management system;c. promoting awareness of the importance of the requirements of this standard and the TDG Regulations throughout the facility.4.2.3.2 Human Resources A human resources management process thata. assigns quality

26、 responsibilities to personnel deemed competent on the basis of applicable education, training, skills, and experience;b. determines personnels competency needs affecting quality;CGSB43.1262008 5c. provides effective training to ensure competency of personnel;d. creates and maintains records of educ

27、ation, training, qualification and certification as required; e. creates and maintains awareness of the importance of the quality management system to all employees.4.2.3.3 Purchasing A purchasing control process must be established and maintained to ensure that purchased replacement parts conform t

28、o the requirements of this standard and the TDG Regulations.4.2.3.4 Program Documentation Manual A program documentation manual must be developed, with the following components:a. Title page with the company name, facility location, and name and position of the person responsible for compliance with

29、 this standardb. Flow chart depicting the operation of the facility with specific reference to the equipment and its use, inspection and test points, and sequence of operationsc. Description of the process used for implementing and documenting the quality management systemd. List of all written inst

30、ructions or procedures, where they are located in the facility and who is responsible for performing them. The instructions and procedures must include all activities to ensure that the work performed conforms to this standard and the TDG Regulations. They must include but are not limited to the fol

31、lowing:i. Internal inspectionii. External inspectioniii. Leak testingiv. Performance testing for remanufactured drumsv. Calibration of testing equipmentvi Statement concerning how drums that do not conform to the requirements of this standard or the TDG Regulations are to be handledvii. Statement in

32、dicating who is responsible for keeping the program documentation manual up to date and the procedure for initiating and implementing a change in the manual.PART IIREQUIREMENTS FOR RECONDITIONING, REMANUFACTURING AND REPAIR OF STEEL DRUMS5. GENERAL REQUIREMENTS5.1 Application The requirements specif

33、ied in this part apply to the reconditioning, remanufacturing and repair of steel drums.5.2 Quality Management System The quality management system requirements specified in par. 4.2 apply to the reconditioning, remanufacturing and repair of steel drums.5.3 Compliance The steel drum reconditioning,

34、remanufacturing and repair facility must be registered with Transport Canada to conduct the functions specified in this standard. Appendix A describes the requirements for registration with Transport Canada. The requirements of Appendix A are mandatory under the TDG Regulations.6 CGSB43.12620085.4 S

35、orting A steel drum must not be accepted for reconditioning, remanufacturing or repair ifa. it obviously contains materials other than the content declared by the labels;b. it is not a thoroughly emptied drum;c. it has unsecured closures;d. it does not conform to the requirements of par. 4.1.1;e. it

36、 meets any of the damage criteria listed in column IV of Table 1.6. DETAILED REQUIREMENTS: RECONDITIONING6.1 Application A steel drum conforming to the requirements specified in par. 5.4 is eligible for reconditioning.6.2 Reconditioning Process The reconditioning process shall consist of all the ita

37、licized steps below. The non-italicized steps shall be performed if required. Steps need not be performed in the sequence specified.a. Wash the interior of the steel drum to remove previous ladings.b. Rinse the interior of the steel drum to remove washing materials.c. Dry the interior of the steel d

38、rum to remove liquids.d. Clean the interior of the steel drum with an abrasive material or suitable chemical to remove any rust.e. Neutralize the acid cleaning material.f. Clean the exterior of the steel drum with an abrasive material or suitable chemical to substantially remove paint, rust, durable

39、 labels and adhesives.g. Remove all dents and creases.h. Straighten chimes that are not equipped with a separate chime reinforcement hoop.i. Clean all closures or replace with new ones equivalent in performance to the original and suitable for the intended use.j. Replace all nonintegral gaskets with

40、 new ones equivalent in performance to the original and suitable for the intended use.k. Perform an interior inspection in conformance with the requirements specified in par. 6.2.2.l. Perform an exterior inspection in conformance with the requirements specified in par. 6.2.3.m. Perform a leak test i

41、n conformance with the requirements specified in par. 6.2.4.n. Coat or line the interior of the steel drum.o. Coat or paint the exterior of the steel drum.p. Ensure all closures are installed.6.2.1 Thermal Cleaning For steel drums with removable heads, the interior and exterior cleaning steps referr

42、ed to in par. 6.2 a. to f. inclusive may be replaced by a thermal process in conformance with the following requirements:a. Remove the lid and ring from the steel drum. Burn the drum body and lid in a furnace to oxidize any ladings, coatings, labels and adhesives.CGSB43.1262008 7TABLE 1Steel Drums E

43、ligible for Reconditioning, Remanufacturing and RepairColumn I Column II Column III Column IVCriteria Degree of Damage Drum is Eligible for Remanufacturing or Reconditioning Drum is not Eligible for Remanufacturing or Reconditioning Apparent leaks Minor (can be corrected by chime straightening)X Maj

44、or XFlanges Major rusting or pitting X1Loose in head X1Out-of-round X1Thread damage X1Bungs Major rusting or pitting X2Thread damage X2Mechanical damage X2Distorted ends Minor (can be corrected by dedenting) X Major (creasing or stretching, or head extending past chimes) X1Holes Any X1Out-of-round M

45、inor (can be corrected by dedenting) X Major XDents and creasesSurface displacement does not affect the integrity of the steel drum and can largely be corrected by dedentingX Surface displacement affects the integrity of the steel drum, or has significant involvement with the chime X Chime damage Mi

46、nor (not cut or creased, fold does not extend past chime into body)X Major (creased or flattened) XCorrosion Major (surface rust which is removable) X 1The steel drum can be remanufactured or repaired if the defect is confined to the head or bottom of the drum.2Discard the bung. The remainder of the

47、 steel drum is acceptable for remanufacturing or reconditioning.8 CGSB43.1262008b. Clean the drum body, lid and ring with an abrasive material or a suitable chemical or both.c. For components that have undergone abrasive cleaning, remove any ash or abrasive materials by air blasting, washing and dry

48、ing, or another equivalent method.6.2.2 Interior Inspection The interior of the steel drum must be inspected after cleaning and before painting or coating. To successfully pass the interior inspection, the drum musta. be dry and free from contaminants;b. show no evidence of significant defects, incl

49、uding visible pitting, reduction in original metal thickness, metal fatigue, damaged threads or closures, or other defects that before the next inspection is due and under normal conditions of transport, including handling, may reasonably be expected to cause a condition or release of dangerous goods that could endanger public safety.6.2.3 Exterior Inspection The exterior of the steel drum must be inspected after external cleaning and before painting and coating. To successfully pass the exteri