BS PD IEC TS 62257-9-5-2016 Recommendations for renewable energy and hybrid systems for rural electrification Integrated systems Selection of stand-alone lighting kits for rural el.pdf

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1、Recommendations for renewable energy and hybrid systems for rural electrificationPart 9-5: Integrated systems Selection of stand-alone lighting kits for rural electrificationPD IEC/TS 62257-9-5:2016BSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06National forewordThis

2、 Published Document is the UK implementation of IEC/TS 62257-9-5:2016. It supersedes PD IEC/TS 62257-9-5:2013 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee GEL/82, Photovoltaic Energy Systems.A list of organizations represented on this committee can b

3、e obtained onrequest to its secretary.This publication does not purport to include all the necessary provisions ofa contract. Users are responsible for its correct application. The British Standards Institution 2016.Published by BSI Standards Limited 2016ISBN 978 0 580 92813 0ICS 27.160Compliance wi

4、th a British Standard cannot confer immunity fromlegal obligations.This Published Document was published under the authority of theStandards Policy and Strategy Committee on 31 July 2016.Amendments/corrigenda issued since publicationDate Text affectedPUBLISHED DOCUMENTPD IEC/TS 62257-9-5:2016IEC TS

5、62257-9-5 Edition 3.0 2016-06 TECHNICAL SPECIFICATION Recommendations for renewable energy and hybrid systems for rural electrification Part 9-5: Integrated systems Selection of stand-alone lighting kits for rural electrification INTERNATIONAL ELECTROTECHNICAL COMMISSION ICS 27.160 ISBN 978-2-8322-3

6、495-2 Registered trademark of the International Electrotechnical Commission Warning! Make sure that you obtained this publication from an authorized distributor. colourinsidePD IEC/TS 62257-9-5:2016 2 IEC TS 62257-9-5:2016 IEC 2016 CONTENTS FOREWORD . 15 INTRODUCTION . 18 1 Scope 20 2 Normative refe

7、rences. 20 3 Terms and definitions 21 4 System limits . 25 4.1 System description 25 4.1.1 Components 25 4.1.2 Component categories . 26 4.1.3 Lighting parts definitions 29 4.1.4 Additional system elements 30 4.2 System measurements and observations . 30 4.2.1 General . 30 4.2.2 Product design, manu

8、facture, and marketing aspects 31 4.2.3 Product durability and workmanship aspects . 34 4.2.4 Lighting durability aspects 37 4.2.5 Battery performance aspects 38 4.2.6 Solar module aspects . 39 4.2.7 Electrical characteristics 39 4.2.8 Performance aspects . 40 4.2.9 Light output aspects . 42 4.2.10

9、Battery-charging circuit efficiency . 43 4.2.11 Self-certification aspects 43 5 Product specification . 44 5.1 General . 44 5.2 Applications 45 5.3 Quality assurance principles 45 5.4 Product specification framework description . 46 5.4.1 General . 46 5.4.2 Product specification template 46 5.4.3 To

10、lerances . 50 5.4.4 Quality standards criteria . 50 5.4.5 Warranty requirements criteria . 56 6 Quality test method 56 6.1 General . 56 6.2 Applications 56 6.3 Sampling requirements 56 6.4 Laboratory requirements . 57 6.5 Testing requirements . 57 6.6 Recommended tests programme . 59 6.6.1 General .

11、 59 6.6.2 Test preparation . 60 6.6.3 Batch A tests . 60 6.6.4 Batch B tests . 62 6.6.5 Batch C potentially destructive tests 63 6.6.6 Report preparation . 63 PD IEC/TS 62257-9-5:2016IEC TS 62257-9-5:2016 IEC 2016 3 6.7 Reporting 64 7 Market check method . 64 7.1 General . 64 7.2 Applications 64 7.3

12、 Sampling requirements 65 7.4 Laboratory requirements . 65 7.5 Testing requirements . 65 7.6 Recommended tests programme . 65 7.7 Report requirements 65 8 Initial screening method . 66 8.1 General . 66 8.2 Applications 66 8.3 Sampling requirements 66 8.4 Laboratory requirements . 66 8.5 Testing requ

13、irements . 66 8.6 Recommended tests programme . 68 8.7 Reporting 68 9 Accelerated verification method . 69 9.1 General . 69 9.2 Applications 69 9.3 Sampling requirements 70 9.3.1 General . 70 9.3.2 Verification entry testing . 70 9.3.3 Follow-up QTM testing . 70 9.4 Laboratory requirements . 71 9.5

14、Testing requirements . 71 9.5.1 General . 71 9.5.2 Verification entry testing . 71 9.5.3 Follow-up QTM testing . 73 9.6 Recommended tests programme . 74 9.7 Report requirements 74 10 Standardized specification sheets 74 10.1 General . 74 10.2 Applications 74 10.2.1 General . 74 10.2.2 Guidance . 74

15、10.2.3 Framework for SSS guidelines document 75 Annex A (informative) Recommended quality standards for off-grid lighting market support programme qualification . 80 A.1 Overview. 80 A.2 Test requirements . 80 A.3 Product category requirements 80 A.4 Quality standards 80 A.5 Warranty and end user su

16、pport requirements . 82 Annex B (informative) Reserved . 84 Annex C (informative) Recommended SSS guidelines 85 C.1 General . 85 C.2 Qualification standards 85 PD IEC/TS 62257-9-5:2016 4 IEC TS 62257-9-5:2016 IEC 2016 C.3 Test result requirements 85 C.3.1 Original testing 85 C.3.2 Retesting and upda

17、tes . 85 C.4 Style and format 86 C.5 Reporting precision . 86 C.6 Results verification 87 C.7 Section descriptions 87 C.7.1 General . 87 C.7.2 Header/overall performance . 87 C.7.3 General information . 88 C.7.4 Performance details . 89 C.7.5 Light output 90 C.7.6 Special features . 90 C.7.7 Durabil

18、ity . 90 C.7.8 Solar module details 91 C.7.9 Battery details 91 C.7.10 Marks and certifications . 92 C.7.11 SSS information . 92 C.8 Example sheet 93 Annex D (normative) Manufacturer self-reported information . 94 D.1 Background . 94 D.2 Outcomes . 94 D.3 Solicited information 94 D.3.1 General . 94

19、D.3.2 Confidential information (not released publicly) . 94 D.3.3 Public information (may be released publicly) . 95 D.4 Reporting 96 Annex E (normative) Product sampling . 98 E.1 Background . 98 E.2 Test outcomes 98 E.3 Related tests . 98 E.4 Procedure . 98 E.4.1 Retail sampling 98 E.4.2 Warehouse

20、sampling 99 E.5 Reporting 100 Annex F (normative) Visual screening 101 F.1 Background . 101 F.2 Test outcomes 101 F.3 Related tests . 101 F.4 Procedure . 101 F.4.1 Properties, features, and information 101 F.4.2 Specifications 105 F.4.3 Functionality and internal inspection . 107 F.5 Reporting 109 A

21、nnex G (normative) Sample preparation . 114 G.1 Background . 114 G.2 Test outcomes 114 G.3 Related tests . 114 PD IEC/TS 62257-9-5:2016IEC TS 62257-9-5:2016 IEC 2016 5 G.4 Procedure . 114 G.4.1 General . 114 G.4.2 Equipment requirements 114 G.4.3 Test prerequisites 115 G.4.4 Procedure 115 G.4.5 Calc

22、ulations . 117 G.5 Reporting 117 Annex H (normative) Power supply setup procedure . 118 H.1 Background . 118 H.2 Test outcomes 118 H.3 Related tests . 118 H.4 Equipment requirements 118 H.5 Setup procedure for photometric measurements and lumen maintenance tests . 119 H.5.1 Test setup 119 H.5.2 DC v

23、oltage and current levels . 119 H.5.3 Stabilization period 120 H.5.4 4-wire power supply measurements 121 H.5.5 Filtering electronic noise 121 H.5.6 Troubleshooting . 121 H.6 Reporting 122 Annex I (normative) Light output test 123 I.1 Background . 123 I.2 Test outcomes 123 I.3 Related tests . 123 I.

24、4 Luminous flux measurement techniques. 124 I.4.1 General . 124 I.4.2 Luminous flux measurements with an integrating sphere or goniophotometer 124 I.4.3 Luminous flux measurements using the multi-plane method 125 I.5 Correlated colour temperature (CCT) measurement . 127 I.6 Colour rendering index (C

25、RI) measurement . 127 I.7 Reporting 127 Annex J (normative) Lumen maintenance test 129 J.1 Background . 129 J.2 Test outcomes 129 J.3 Related tests . 130 J.4 Procedure . 130 J.4.1 General . 130 J.4.2 Full screening 130 J.4.3 Initial screening (500 h test) . 135 J.5 Calculations 136 J.6 Alternate met

26、hod for testing lumen maintenance using IESNA LM-80-08 136 J.6.1 Background . 136 J.6.2 Test prerequisites 136 J.6.3 Procedure 137 J.6.4 DUT preparation and LED thermocouple attachment guidelines 137 J.6.5 Calculations . 137 J.7 Reporting 138 PD IEC/TS 62257-9-5:2016 6 IEC TS 62257-9-5:2016 IEC 2016

27、 Annex K (normative) Battery test 140 K.1 Background . 140 K.2 Test outcomes 140 K.3 Related tests . 140 K.4 Procedure . 140 K.4.1 General . 140 K.4.2 Valve-regulated lead-acid battery test . 141 K.4.3 Nickel-metal hydride battery test 143 K.4.4 Lithium-ion battery test . 145 K.4.5 Lithium iron phos

28、phate battery test . 146 K.5 Reporting 147 Annex L (informative) Battery testing recommended practices . 148 L.1 Background . 148 L.2 Deep discharge protection specifications by battery type 148 L.3 Overcharge protection specifications by battery type 149 Annex M (normative) Full-battery run time te

29、st . 150 M.1 Background . 150 M.2 Test outcomes 150 M.3 Related tests . 151 M.4 Procedure . 151 M.4.1 Full-battery run time test 151 M.4.2 Full-battery run time test with deep discharge protection measurement . 155 M.5 Reporting 156 Annex N (normative) Full discharge preparation . 158 N.1 Background

30、 . 158 N.2 Test outcomes 158 N.3 Related tests . 158 N.4 Procedure . 158 N.4.1 General . 158 N.4.2 Equipment requirements 158 N.4.3 Test prerequisites 158 N.4.4 Procedure 159 N.4.5 Calculations . 160 N.5 Reporting 160 Annex O (normative) Grid charge test 161 O.1 Background . 161 O.2 Test outcomes 16

31、1 O.3 Related tests . 161 O.4 Procedure . 161 O.4.1 General . 161 O.4.2 Equipment requirements 161 O.4.3 Test prerequisites 161 O.4.4 Apparatus 162 O.4.5 Procedure 162 O.4.6 Calculations . 162 O.5 Reporting 162 Annex P (normative) Electromechanical charge test . 164 P.1 Background . 164 PD IEC/TS 62

32、257-9-5:2016IEC TS 62257-9-5:2016 IEC 2016 7 P.2 Test outcomes 164 P.3 Related tests . 164 P.4 Procedure . 164 P.4.1 General . 164 P.4.2 Equipment requirements 164 P.4.3 Test prerequisites 164 P.4.4 Apparatus 165 P.4.5 Procedure 165 P.4.6 Calculations . 165 P.5 Reporting 165 Annex Q (normative) Phot

33、ovoltaic module I-V characteristics test . 167 Q.1 Background . 167 Q.2 Test outcomes 167 Q.3 Related tests . 168 Q.4 Procedure . 168 Q.4.1 Testing using IEC 61215 (all parts) . 168 Q.4.2 Test programme using a solar simulator . 168 Q.4.3 Outdoor photovoltaic module I-V characteristics test . 169 Q.

34、5 Reporting 173 Annex R (normative) Solar charge test . 175 R.1 Background . 175 R.2 Test outcomes 175 R.3 Related tests . 175 R.4 Procedure . 176 R.4.1 General . 176 R.4.2 Test method using a resistor network . 176 R.4.3 Test method using a solar array simulator (SAS) 181 R.4.4 Calculations . 183 R

35、.5 Reporting 188 Annex S (normative) Charge controller behaviour test 191 S.1 Background . 191 S.2 Test outcomes 191 S.3 Related tests . 192 S.4 Procedure . 192 S.4.1 Active deep discharge protection test . 192 S.4.2 Active overcharge protection test 194 S.4.3 Passive deep discharge protection test

36、. 197 S.4.4 Passive overcharge protection test . 199 S.4.5 Standby loss measurement 201 S.5 Reporting 202 Annex T (normative) Light distribution test 203 T.1 Background . 203 T.2 Test outcomes 203 T.3 Related tests . 204 T.4 Approved test methods 204 T.4.1 General . 204 T.4.2 Goniophotometer . 208 T

37、.4.3 Multi-plane method 208 PD IEC/TS 62257-9-5:2016 8 IEC TS 62257-9-5:2016 IEC 2016 T.4.4 Illuminance on a plane method . 211 T.4.5 Turntable method . 215 T.4.6 Illuminance on a desktop method . 217 T.5 Reporting 218 Annex U (normative) Physical and water ingress protection test 223 U.1 Background

38、 . 223 U.2 Test outcomes 223 U.3 Related tests . 224 U.4 Procedure . 224 U.4.1 General . 224 U.4.2 IP testing at a laboratory that has been accredited to test according to IEC 60529 . 224 U.4.3 Simplified IP inspection for ingress of solid foreign objects 224 U.4.4 Simplified IP preliminary inspecti

39、on for ingress of water with harmful effects . 226 U.5 Reporting 228 Annex V (normative) Level of water protection 229 V.1 Background . 229 V.2 Test outcomes 229 V.3 Related tests . 230 V.4 Laboratory requirements . 230 V.5 Procedure . 230 V.5.1 General . 230 V.5.2 Level of water protection for encl

40、osure only 231 V.5.3 Level of water protection from technical aspects . 231 V.5.4 Overall level of water protection . 233 V.6 Reporting 234 Annex W (normative) Mechanical durability test 236 W.1 Background . 236 W.2 Test outcomes 236 W.3 Related tests . 237 W.4 Procedures . 237 W.4.1 Drop test 237 W

41、.4.2 Switch and connector test 238 W.4.3 Gooseneck and moving part test 239 W.4.4 Strain relief test . 240 W.5 Reporting 241 Annex X (informative) Reserved . 243 Annex Y (informative) Photometer box for relative luminous flux measurements 244 Y.1 Background . 244 Y.2 Plans 245 Y.3 Instructions for c

42、onstruction . 248 Annex Z (informative) Photometer tube for relative luminous flux measurements . 249 Z.1 Background . 249 Z.2 Plans 249 Z.3 Instructions for construction . 249 Annex AA (informative) Field testing methods . 250 AA.1 Background . 250 PD IEC/TS 62257-9-5:2016IEC TS 62257-9-5:2016 IEC

43、2016 9 AA.2 Test outcomes 250 AA.3 Related tests . 250 AA.4 Laboratory requirements . 250 AA.5 Procedures . 251 AA.5.1 Full-battery run time test 251 AA.5.2 Solar run time test 252 AA.5.3 Luminous flux test 253 AA.5.4 Light distribution test 254 AA.6 Reporting 254 Annex BB (normative) Battery durabi

44、lity test . 256 BB.1 Background . 256 BB.2 Test outcomes 256 BB.3 Related tests . 256 BB.4 Procedure . 256 BB.4.1 Durability storage test for valve-regulated lead-acid batteries 256 BB.4.2 Durability storage test for nickel-metal hydride batteries . 257 BB.4.3 Durability storage test for lithium-ion

45、 batteries 258 BB.4.4 Durability storage test for lithium iron phosphate batteries 259 BB.5 Reporting 259 Annex CC (normative) Equipment requirements 261 Annex DD (normative) Protection tests . 270 DD.1 Background . 270 DD.2 Test outcomes 270 DD.3 Related tests . 270 DD.4 Procedure . 271 DD.4.1 PV o

46、vervoltage protection test 271 DD.4.2 Miswiring protection test . 273 DD.4.3 Output overload protection test . 275 DD.5 Reporting 278 Annex EE (normative) Assessment of DC ports 282 EE.1 Background . 282 EE.2 Test outcomes 282 EE.3 Related tests . 283 EE.4 Procedure . 283 EE.4.1 Preparation 283 EE.4

47、.2 Measurement of steady-state port characteristics . 284 EE.4.3 Dynamic measurement . 290 EE.4.4 Summary calculations 294 EE.4.5 Pass/fail tests for functionality and truth in advertising 295 EE.5 Reporting 296 Annex FF (normative) Appliance tests 298 FF.1 Background . 298 FF.2 Test outcomes 298 FF

48、.3 Related tests . 298 FF.4 Procedure . 299 FF.4.1 General . 299 FF.4.2 Test procedure for LED or CFL light points . 299 FF.4.3 Test procedure for television sets . 300 PD IEC/TS 62257-9-5:2016 10 IEC TS 62257-9-5:2016 IEC 2016 FF.4.4 Test procedure for radios without internal batteries . 300 FF.4.5

49、 Test procedure for fans, motor-driven appliances, and other appliances without internal batteries 301 FF.4.6 Test procedure for other appliances with internal batteries 302 FF.5 Appliance operating voltage range test procedure 303 FF.5.1 General . 303 FF.5.2 Equipment requirements 304 FF.5.3 Procedure for appliances without internal batteries . 304 FF.5.4 Procedure for appliances with internal batteries 304 FF.6 Reporting 305 Annex GG (normative) Energy service calculations . 307 GG.1 Background . 307 GG.2 Test outcomes