BS ISO 24233-2008 Tools for moulding - Tool specification sheet for diecasting dies《模具 压铸模工具规范单》.pdf

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1、BRITISH STANDARDBS ISO 24233:2008Tools for moulding Tool specification sheet for diecasting diesICS 25.120.30g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3

2、g47g36g58BS ISO 24233:2008This British Standard was published under the authority of the Standards Policy and Strategy Committee on 30 April 2008 BSI 2008ISBN 978 0 580 56425 3National forewordThis British Standard is the UK implementation of ISO 24233:2008. The UK participation in its preparation w

3、as entrusted to Technical Committee MTE/12, Tools for pressing and moulding.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct

4、 application.Compliance with a British Standard cannot confer immunity from legal obligations.Amendments/corrigenda issued since publicationDate CommentsReference numberISO 24233:2008(E)INTERNATIONAL STANDARD ISO24233First edition2008-02-15Tools for moulding Tool specification sheet for diecasting d

5、ies Outillage de moulage Formulaire de spcifications doutils pour moules pour fonderie sous pression BS ISO 24233:2008ii iiiContents Page Foreword iv 1 Scope . 1 2 Normative references . 1 3 Terms and definitions. 1 4 Use of the specification sheet . 1 Annex A (normative) Tool specification sheet fo

6、r diecasting dies. 2 BS ISO 24233:2008iv Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member b

7、ody interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electro

8、technical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted

9、by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent r

10、ights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 24233 was prepared by Technical Committee ISO/TC 29, Small tools, Subcommittee SC 8, Tools for pressing and moulding. BS ISO 24233:20081Tools for moulding Tool specification sheet for diecasting dies 1 Scope

11、This International Standard presents a tool specification sheet for diecasting dies, for use both when requesting (at the tendering stage) and when ordering the tools. The sheet specifies the data necessary for material acquisition, equipment and the structural design of diecasting dies, including t

12、he tool surfaces, as well as information relating to machine-specific data, types of operation and warranty. This International Standard is not applicable to compression moulds or injection moulds. 2 Normative references The following referenced documents are indispensable for the application of thi

13、s document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 12165, Tools for moulding Components of compression and injection moulds and diecasting dies Terms and symbols 3 Terms and d

14、efinitions For the purposes of this document, the terms and definitions given in ISO 12165 apply. 4 Use of the specification sheet The use of the specification sheet will allow offers of various suppliers to be compared. By this means, misunderstandings, misinterpretations or claims of damages can a

15、lready be eliminated or minimized at the time when the tools are ordered. An electronic version of the specification sheet presented in Annex A is available at http:/standards.iso.org/iso/24233 The user is permitted to make copies of the sheet. BS ISO 24233:20082 Annex A (normative) Tool specificati

16、on sheet for diecasting dies 1 General information Customer: . Date: .Person to contact for all technical questions: .Request N: Telephone: Telefax: .E-mail: Offer N: Drawing N: State of modification: Die designation: .Total amount of pieces planned: Drawing N: Prototype tool Production tool Drawing

17、 for request Approved die drawing Material of component to be moulded: Part- or finish-worked component: Finish-worked component Part-worked component Raw part Casting/Diecasting alloy: .Type of machine: Vertical Horizontal Casting method: Cold chamber Hot chamber Size of diecasting machine (locking

18、 pressure): in MN Subsequent specification for tool offer Subsequent specification for tool ordering Supplier of standards: .External supplier: (external work bench) 2 Requirements/Guidelines 2.1 The die design concept shall be presented to the customer for approval prior to purchase of the material

19、 or start ofproduction of the tool. 2.2 The manufacture of the cores and cavities shall be carried out in accordance with the actual drawing for the diecasting die design. 2.3 If there are any uncertainties with respect to the drawing data, agreement between the manufacturer and customer is necessar

20、y in each case. BS ISO 24233:200832.4 Sampling of the tool should preferably be done in the hardened state. 2.5 Sampling of the tool shall be carried out with the diecasting compound given in the die drawing. 2.6 The performance of the tool in full automatic cycle shall be verified. 2.7 The rights o

21、f ownership of electrodes, software (CNC programs) and original construction documents are handed over to the orderer. 2.8 The buyer shall specify the data relating to the contents of the die type plate. 3 Description of die order 3.1 To be provided for: Offer Order By the customer By the orderer Bl

22、ank drawing Finished part drawing Shrinkage drawing CAD-data (2D/3D interface) Sample Die design Master pattern Shrinkage pattern Raw material Die assembly Standard parts Electrodes Machine data sheet Other 3.2 Scope of delivery relative to die By the customer By the orderer Design with parts list D

23、rawing of components, cores and cavities Drawings of plates Drawings of electrodes Drawing of wire pattern CAD data List of coordinates Die type plate (visible on the tool) Set of electrodes NC programs Connection cables BS ISO 24233:20084 3.3 Sampling Provided by customer Provided by orderer Sample

24、s/Amount/Pieces: Test report 4 Diecasting die design 4.1 Type of die Diecasting die for cold-chamber diecasting machine with horizontal pouring sleeve Diecasting die for cold-chamber diecasting machine with horizontal pouring sleeve three-plate construction Diecasting die for hot-chamber diecasting

25、machine Diecasting die for cold-chamber diecasting machine with vertical pouring sleeve 4.2 Specification of casting parameters Specific casting pressure .Locking force in MN Die opening force in MN Casting volume .Size of casting chamber .Die cavity filling time .Gate cross-sections .Heat volume .H

26、eating and cooling system .Simulation of setting .Slide size .Slide shape .Size of core puller cylinder .Casting shape .Ejector travel .Slide travel .Loads .Forces acting during the casting process .Design of die cavity .BS ISO 24233:200854.3 Set-up/Transport 4.3.1 Set-up Supplier International or n

27、ational standard Lifting bridge . .Transport securing unit . .Resting feet . .Lifting eye bolt . .Stop screw . .Tool centring . .Locating ring movable half (MH) . . fixed half (FH) . .4.3.2 Clamping on machine Supplier International or national standard Die clamping by screws . . clamping units . .

28、quick-action clamping . .Clamping plates flush on all sides . . overhanging in lateral direction . . overhanging in longitudinal direction . . overhanging on all sides . .Special clamping plates . .Adapter plates . .Clamping grooves . .4.4 Casting system and venting system Specific documentation req

29、uired for construction/calculation Drawing Calculation Other documents Arrangement and size of casting run Drawing Calculation Other documents Gating and venting Drawing Calculation Other documents Accessories when using vacuum, additional parts provided at the gate to facilitate pressing, where rel

30、evant Drawing Calculation Other documents BS ISO 24233:20086 Securing in position during pressing, for multiple-cavity dies additional gates provided in order to avoid deformation of components Drawing Calculation Other documents Specific elements to apply the grippers, where relevant, for mechanica

31、l removal of the castings Drawing Calculation Other documents 4.5 Cooling/heating 4.5.1 Expected die temperature in degrees Celsius Fixed half (FH): Number of cooling/heating circuits (FH): Movable half (MH): Number of cooling/heating circuits (MH): .4.5.2 Cooled/heated die components Inserts Cores

32、Threaded cores Slides Cavity plates Intermediate plates Clamping plates Other 4.5.3 Connecting nipple Supplier International or national standard Design with open passage with stop valve Mounting position countersunk projecting Size of connecting thread: 4.6 Demoulding (removal from die) Slide: In h

33、orizontal position In position of rotating wedge Slide drive system: Angle pin: Hydraulic system Locking piece Other Ejector system: Fixed half Movable half Ejector plates, guided: Slide guide Ball guide Other BS ISO 24233:20087Supplier International or national standard Angle ejector . .Thread remo

34、val by helical spindle . . rack hydraulic system . . collapsible core . .Drive hydromotor . . hydraulic system . .4.7 Loose parts Fixing of loose parts in the die cavities Loose parts detachable from the casting using a special device, where relevant 4.8 Pouring parts Seating and locations in the di

35、e, securing against casting pressure, where relevant Pouring parts to be fixed in end position 4.9 Process control Position monitoring by micro-switch Slide: on off . Ejector: on off . Core puller: on off .4.10 Tool centring Tool centring of fixed half and movable half by: Supplier International or

36、national standard tunnel guide . . tapered locating units . . flat centring . . self-centring inserts . . other . .BS ISO 24233:20088 5 Tool design Designation Fixed half Movable half HardenedCase hardenedTempered Nitrided Other treatment HardnessClamping plate Cavity plate (FH) Cavity plate (MH) In

37、termediate plate Ejector retainer plate Ejector base plate Risers Inserts (FH) Inserts (MH) Cores Slides Other 6 Marking of components Numbering of die cavities Stamp for recycling Date stamp Identification number Manufacturers trademark Engraving/Graphic characters Other Type and size of characters

38、 according to work standard N .(to be supplied with the order) 7 Machine data Machine type: .Alternative 1: .Alternative 2: .8 Type of operation Fully automatic Semi-automatic Manufacturers trademark BS ISO 24233:200899 Warranty (guarantee) BS ISO 24233:2008BS ISO 24233:2008BSI389 Chiswick High Road

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