BS ISO 11513-2011 Gas cylinders Refillable welded steel cylinders containing materials for subatmospheric gas packaging (excluding acetylene) Design construction testing use and pe.pdf

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1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS ISO 11513:2011Gas cylinders Refillablewelded steel cylinderscontaining materials for sub-atmospheric gas packaging(excluding acetylene) Design, construction, testing,use and p

2、eriodic inspectionBS ISO 11513:2011 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of ISO 11513:2011.The UK participation in its preparation was entrusted to TechnicalCommittee PVE/3/3, Gas containers - Transportable gas containers- Cylinder design, construction and

3、testing at the time ofmanufacture.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. BSI 2011ISBN 978 0 580 66098 6I

4、CS 23.020.30Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 30 November 2011.Amendments issued since publicationDate Text affectedBS ISO 11513:2011Gas cylinders Re

5、fillable welded steel cylinders containing materials for sub-atmospheric gas packaging (excluding acetylene) Design, construction, testing, use and periodic inspectionBouteilles gaz Bouteilles en acier soudes rechargeables contenant des matriaux pour le stockage des gaz une pression sub-atmosphrique

6、 ( lexclusion de lactylne) Conception, fabrication, essais, utilisation et contrle priodique ISO 2011Reference numberISO 11513:2011(E)First edition2011-09-15ISO11513INTERNATIONAL STANDARDBS ISO 11513:2011ISO 11513:2011(E)COPYRIGHT PROTECTED DOCUMENT ISO 2011All rights reserved. Unless otherwise spec

7、ified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISOs member body in the country of the requester.ISO copyright officeCas

8、e postale 56 CH-1211 Geneva 20Tel. + 41 22 749 01 11Fax + 41 22 749 09 47E-mail copyrightiso.orgWeb www.iso.orgPublished in Switzerlandii ISO 2011 All rights reservedBS ISO 11513:2011ISO 11513:2011(E)Contents PageForeword .vIntroduction .vi1 Scope 12 Normative references .13 Terms, definitions and s

9、ymbols 23.1 Terms and definitions .23.2 Symbols .24 Inspection and testing .35 Materials and stress relieving 36 Design .46.1 General .46.2 Calculation of cylindrical wall thickness 56.3 Design of cylinder ends .56.4 Minimum wall thickness 66.5 Pressure relief device .77 Construction and workmanship

10、 77.1 General .77.2 Welding qualification 87.3 Welding seams of pressure containing parts 87.4 Valve protection .87.5 Boss threads .87.6 Visual examination 88 Technical requirements for type approval testing (new design tests) 118.1 General .118.2 Verifications and tests .118.3 Description of verifi

11、cation tests 129 Batch tests 139.1 General .139.2 Information 139.3 Checks and verifications .139.4 Tensile test 149.5 Bend test 159.6 Macroscopic examination of weld cross-sections .169.7 Radiographic examination of welds .1610 Tests on every cylinder 1611 Failure to meet verification and test requ

12、irements 1712 Marking .1713 Certification .17Annex A (normative) Inspection at time of fill.18Annex B (normative) Periodic inspection and test 20Annex C (informative) Gases currently being transported21Bibliography .23 ISO 2011 All rights reserved iiiBS ISO 11513:2011ForewordISO (the International O

13、rganization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been estab

14、lished has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardizat

15、ion.International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting.

16、Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote.Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such pate

17、nt rights.ISO 11513 was prepared by Technical Committee ISO/TC 58, Gas cylinders, Subcommittee SC 3, Cylinder design.ISO 11513:2011(E)iv ISO 2011 All rights reservedBS ISO 11513:2011IntroductionThis International Standard provides a specification for the design, manufacture, use and periodic inspect

18、ion and testing of a welded steel cylinder necessary to facilitate sub-atmospheric pressure gas packaging technology on a worldwide basis. The specifications given are based on knowledge of, and experience with, materials, design requirements, manufacturing processes and control at manufacture of cy

19、linders in common use in the countries of the ISO member bodies. With respect to those aspects concerning construction materials, approval of design rules and inspection during manufacture which are subject to national or international regulations, it is necessary for interested parties to ensure th

20、at, in the practical application of this International Standard, the requirements of the relevant authority are also satisfied.The pressure shell of the cylinder is fabricated by manufacturing a cylindrical shape with a base and welding a machined plug (boss) or semi-ellipsoidal or torispherical sha

21、pe onto the open end of the shell to form the cylinder. This method of fabrication allows for insertion of material prior to sealing the cylinder.A further objective of this International Standard is to balance design and economic efficiency against international acceptance and universal utility. It

22、 aims to eliminate the concerns about climate, duplicate inspections and restrictions currently existing because of lack of definitive International Standards. It should not be construed as reflecting on the suitability of the practices of any nation or region.ISO 11513:2011(E) ISO 2011 All rights r

23、eserved vBS ISO 11513:2011BS ISO 11513:2011INTERNATIONAL STANDARD ISO 11513:2011(E)Gas cylinders Refillable welded steel cylinders containing materials for sub-atmospheric gas packaging (excluding acetylene) Design, construction, testing, use and periodic inspectionWARNING This International Standar

24、d requires the use of substances and procedures that may be injurious to health if adequate precautions are not taken. It refers only to technical suitability and does not absolve the user from legal obligations relating to health and safety at any stage. It has been assumed in the drafting of this

25、International Standard that the execution of its provisions is entrusted to appropriately qualified and experienced people.1 ScopeThis International Standard specifies minimum requirements for the material, design, construction, workmanship, examination and testing at manufacture of refillable welde

26、d steel cylinders for the sub-atmospheric pressure storage of liquefied and compressed gases. It only applies to the cylinders themselves, irrespective of the materials contained therein (e.g. adsorbents, media, materials and/or gases) and other related applications. The cylinders have a test pressu

27、re not greater than 42 bar and a water capacity from 0,5 l up to and including 12 l exposed to ambient temperatures for the purpose of facilitating the sub-atmospheric pressure storage of liquefied and compressed gases. Inspection at the time of fill is specified in Annex A and periodic inspection a

28、nd testing is specified in Annex B.High-pressure and low-pressure liquefied gases as specified in Annex C can be suitably filled into these cylinders. The filling pressure will be less than one bar gauge at 21 C.2 Normative referencesThe following referenced documents are indispensable for the appli

29、cation of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 2504:1973, Radiography of welds and viewing conditions for films Utilization of the recommended patterns of imag

30、e quality indications (I.Q.I.)ISO 4978, Flat rolled steel products for welded gas cylindersISO 6892-1:2009, Metallic materials Tensile testing Part 1: Method of test at room temperatureISO 7438, Metallic materials Bend testISO 9809-3:2010, Gas cylinders Refillable seamless steel gas cylinders Design

31、, construction and testing Part 3: Normalised steel cylindersISO 11117, Gas cylinders Valve protection caps and valve guards Design, construction and testsISO 13769, Gas cylinders Stamp markingISO 15614-1, Specification and qualification of welding procedures for metallic materials Welding procedure

32、 test Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloysISO 17637, Non-destructive testing of welds Visual testing of fusion-welded jointsISO 17639, Destructive tests on welds in metallic materials Macroscopic and microscopic examination of welds ISO 2011 All rights re

33、served 1BS ISO 11513:2011UN Recommendations on the Transport of Dangerous Goods Model Regulations, sixteenth edition, Packaging Note P2003 Terms, definitions and symbolsFor the purposes of this document, the following terms and definitions apply.3.1 Terms and definitions3.1.1yield strengthvalue corr

34、esponding to the lower yield strength, ReL, or 0,92 the upper yield strength, ReH, or for steels that do not exhibit a defined yield, the 0,2 % proof strength, Rp0,23.1.2stress relievingheat treatment given to the drawn pressure shell by heating to a uniform temperature below the lower critical poin

35、t, AC1, of the steel and cooling in a still atmosphereNOTE The object is to reduce the residual stresses without altering the metallurgical structure of the steel.3.1.3batchquantity of finished cylinders made consecutively during the same or consecutive days to the same design, size and material spe

36、cifications and cast for each pressure-containing part on the same equipment and subjected to the same heat-treatment conditionsNOTE Different suppliers can be used for the different pressure-containing parts within a batch, e.g. one supplier for shells, another for plugs.3.1.4design stress factorFr

37、atio of equivalent wall stress at test pressure, ph, to guaranteed minimum yield strength, Reg3.1.5sub-atmospheric gas packaginggas source package that stores and delivers gas at sub-atmospheric pressure, which includes a container (e.g. gas cylinder and outlet valve) that stores and delivers gas at

38、 a pressure of less than 1 bar at normal conditions of temperature and pressureNOTE The container can incorporate a medium in order to reduce the pressure of the gas to sub-atmospheric levels.3.2 Symbolsa Calculated minimum thickness, in millimetres, of the cylindrical shella Guaranteed minimum thic

39、kness, in millimetres, of the cylindrical shell (including any corrosion allowance, see 8.1)a1Guaranteed minimum thickness, in millimeters, of a concave base at the knuckle. See Figure 1 a).a2Guaranteed minimum thickness, in millimetres, at the centre of a concave base. See Figure 1 a).b Calculated

40、minimum thickness, in millimetres, of the cylinder endA Percentage elongation after fractureD Outside diameter of the cylinder, in millimetresISO 11513:2011(E)2 ISO 2011 All rights reservedBS ISO 11513:2011d Internal diameter of the cylinder, in millimetresF Design stress factorh Outside height, in

41、millimetres, of domed part (convex base end). See Figure 1 a).L Length of the cylinder, in millimetresPbMeasured burst pressure, in bars, above atmospheric pressure, in the burst testphTest pressure above atmospheric pressure, in barsPyThe observed pressure when cylinder starts yielding during hydra

42、ulic bursting tests, in bars, above atmospheric pressurer Inside knuckle radius, in millimetres. See Figures 1 and 2.RegGuaranteed minimum yield strength in megapascals (yield strength as defined in 3.1.1), for the finished cylinder and used for design calculationReaValue of the actual yield strengt

43、h in megapascals (yield strength as defined in 3.1.1), determined by the tensile test. See 9.4.2.2.RmaValue of the actual tensile strength in megapascals as determined by the tensile test. See 9.4.2.2.RmgGuaranteed minimum tensile strength in megapascals, for the finished cylinder and used for desig

44、n calculations4 Inspection and testingEvaluation of conformity shall be performed in accordance with the relevant regulations of the country or countries where the cylinders are used.To ensure that the cylinders conform to this International Standard, they should be subject to inspection and testing

45、 by an authorized inspection body recognized in the country or countries of manufacture.Equipment used for measurement, testing and examination during production shall be maintained and calibrated within a documented quality management system.5 Materials and stress relieving5.1 Materials for shells

46、and end pressings shall conform to either ISO 4978 or ISO 9809-3.NOTE “Materials” refers to materials in the state before transformation with regard to the manufacturing process.To conform to the state of the art for modern steel manufacturing and steel grades used for pressure purposes, the same li

47、mits on sulphur and phosphorous contents as noted in 5.9.1 of ISO 4706:2008 for refillable welded steel cylinders and Table 3 of ISO 9809-3:2010 shall apply in this International Standard. The following limits are noted: carbon: 0,25 % max.; silicon: 0,45 % max.; manganese: 1,60 % max.; phosphorous:

48、 0,040 % max.; sulphur: 0,040 % max.5.2 All parts welded to the cylinder shall be made of compatible materials with respect to their weldability.ISO 11513:2011(E) ISO 2011 All rights reserved 3BS ISO 11513:20115.3 The welding consumables selected by the manufacturer shall be compatible with the base

49、 materials and shall produce welds which meet the minimum strength values used in the design of the cylinder and guaranteed by the manufacturer of the finished cylinder.5.4 The cylinder manufacturer shall have certificates of the ladle analysis and mechanical properties of the steel supplied for the construction of the pressure-retaining parts of the cylinder.5.5 The manufacturer shall maintain a system of identification for the materials used in fabrication so that all materials for pressure