BS EN 15723-2010 Railway applications - Closing and locking devices for payload protecting devices against environmental influences - Requirements for durability operation indicati.pdf

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1、BS EN 15723:2010ICS 45.060.20NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDRailway applications Closing and lockingdevices for payloadprotecting devicesagainst environmentalinfluences Requirementsfor durability,operation, indication,maintenance, recyclingThis

2、British Standardwas published under theauthority of the StandardsPolicy and StrategyCommittee on 30 June2010 BSI 2010ISBN 978 0 580 59954 5Amendments/corrigenda issued since publicationDate CommentsBS EN 15723:2010National forewordThis British Standard is the UK implementation of EN 15723:2010.The U

3、K participation in its preparation was entrusted to TechnicalCommittee RAE/1/-/9, Railway Applications - Wagons (Tank/Freight).A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisionsof

4、a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunityfrom legal obligations.“Normative“ - A (mandatory) requirement defined as an “expression inthe content of a document conveying criteria to be fulfilled if compliancewith the documen

5、t is to be claimed and from which no deviation ispermitted“ CEN/CENELEC Internal Regulations, Part 3: Rules for theStructure and Drafting of European Standards (PNE-Rules).“Informative“ - Information (not mandatory) intended to assist theunderstanding or use of the document. Informative annexes shal

6、l notcontain requirements, except as optional requirements. (For example, a test method that is optional may contain requirements but there is no need to comply with these requirements to claim compliance with the document.BS EN 15723:2010EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 15723 Ja

7、nuary 2010 ICS 45.060.20 English Version Railway applications - Closing and locking devices for payload protecting devices against environmental influences - Requirements for durability, operation, indication, maintenance, recycling Applications ferroviaires - Dispositifs de fermeture et de verrouil

8、lage des quipements de protection du chargement contre les influences environnantes - Exigences de rsistance mcanique, exploitation, marquage, maintenance et recyclage Bahnanwendungen - Verschluss- und Sicherungsteile von Ladegutschutzeinrichtungen gegen Umwelteinflsse - Anforderungen an Festigkeit,

9、 Bedienbarkeit, Kennzeichnung, Instandhaltung, Entsorgung This European Standard was approved by CEN on 7 November 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard withou

10、t any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language m

11、ade by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Fi

12、nland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES

13、 KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 15723:2010: EBS EN 15723:2010EN 15723:2010 (E) 2 Contents Page Foreword 3Introduction .41 Scope 52 Normat

14、ive references 53 Terms and definitions .54 Requirements .74.1 General 74.2 Strength of side doors and their locking devices, sliding doors and single and multi-leafed doors under transverse loading .84.3 Strength of sliding walls and their locking devices .84.4 Forces resulting from the passing of

15、trains .84.4.1 General 84.4.2 Movable roofs .84.4.3 Side doors of high-sided open wagons and their closing and locking devices .84.4.4 Unloading doors of gravity discharge wagons and their closing and locking devices .84.5 Safeguards of movable protecting devices (i.e. doors, sliding walls, sliding

16、roofs, flaps, hoods) .94.6 Verification of durability and functioning .94.7 Instructions for use .94.8 Environmental conditions .94.9 Recycling 95 Maintenance/repair . 10Annex A (normative) Strength requirements for wagon components and systems for payload protection 11A.1 General . 11A.2 Strength o

17、f sliding walls 11A.3 Forces resulting from the passing of trains 12A.3.1 Individual strength requirements for sliding walls and their locking devices . 12A.4 Moveable roofs 13A.5 Strength of the side doors of high sided open wagons . 13Annex B (informative) Specification tables . 14B.1 General . 14

18、B.2 Application case “Movement of lever parallel to the level of symmetry of the human body, using both hands“ 15B.3 Application case “Pulling and pressing in vertical level, using one hand“ . 17B.4 Application case “Pulling and pressing in horizontal level, using one hand“ . 19B.5 Application case

19、“Pulling and pressing in horizontal level, using both hands“ . 21B.6 Application case “Applied forces for lifting, carrying or holding loads“ . 23B.7 Application case “Applied moments at cranks with horizontal rotation axis, parallel to the level of symmetry of the human body, using both hands“ 25An

20、nex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2008/57/EC . 28Bibliography . 29BS EN 15723:2010EN 15723:2010 (E) 3 Foreword This document (EN 15723:2010) has been prepared by Technical Committee CEN/TC 256 “Railway applications”, the s

21、ecretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by July 2010, and conflicting national standards shall be withdrawn at the latest by July 2010. Attention is drawn

22、to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European

23、Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countr

24、ies are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Sloven

25、ia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 15723:2010EN 15723:2010 (E) 4 Introduction To achieve an undisturbed, reliable and safe operation of freight trains it is essential to define common requirements for closing and locking devices of protecting devices of interoperable trains

26、 with respect to e.g. structural requirements, operating characteristics, way of operation, maintenance as well as their handling. BS EN 15723:2010EN 15723:2010 (E) 5 1 Scope This European Standard applies to new and upgraded freight wagons where an approval is required. These protecting devices are

27、 classified into two types of load and this standard defines the requirements for the durability of the closing and locking devices, their status indication, maintenance and recycling. This standard also defines pass-fail criteria for the dimensioning tests. NOTE Provisions going beyond the scope of

28、 these requirements should be agreed by the contracting parties involved. This standard is not applicable to closing and locking devices which are used to ensure a pressure difference or to retain liquids /liquid payloads. It is not applicable to vehicles which are emptied by pressure, nor is it app

29、licable to loose tarpaulins. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applie

30、s. EN 349, Safety of machinery Minimum gaps to avoid crushing of parts of the human body prEN 12663-2, Railway applications Structural requirements of railway vehicle bodies Part 2: Freight wagons prEN 15877-1, Railway applications Marking on railway vehicles Part 1: Freight wagons 3 Terms and defin

31、itions For the purposes of this document, the following terms and definitions apply. 3.1 aerodynamic forces forces affecting the vehicle and component assemblies by an air stream 3.2 forces from selfmass inertia forces resulting from dynamic forces applied to the protecting (locking) devices 3.3 unl

32、oading door type of door which is subject to the force of the payload (or a proportion of it) NOTE The door should be able to be secured against un-planned opening (Category 2). 3.4 movable device to protect device to protect payload against environmental influences and exterior forces NOTE 1 Loose

33、tarpaulins are not considered as a movable protecting device. EXAMPLES Sliding walls, flaps, rigid sliding hoods and covers, hinged doors, bottom doors. BS EN 15723:2010EN 15723:2010 (E) 6 3.5 closing and locking device device for fixing a movable protecting device in a defined position 3.6 operatin

34、g module freight wagon load securing or locking unit activated by operating elements NOTE An operating module can also be an operating element. 3.7 operating element element which is operated during loading/unloading EXAMPLES Removable stanchions, hand wheels, sliding walls, levers or movable tie-do

35、wns. 3.8 applied force or moment body force or moment which acts outwardly from the body NOTE 1 Applied forces or moments are operating forces. NOTE 2 In order to activate an operating element, both static and dynamic forces are applied. 3.9 percentile statement on how many participants of the test

36、group (in percent) are able to summon up the applied force or applied moment NOTE 1 The applied forces or moments stated in the standards always refer to certain percentiles of the test group. NOTE 2 Typical values of percentiles are 1, 5, 15, 50 or 95. Here the difference between 100 and the percen

37、tile value describes the percentage of the test group, which is able to summon up more than the respective applied force or moment. When stating the 85thpercentile this means for instance that 85 % of the test persons are able to carry out the described activity and 15 % will be able to carry out mo

38、re than the described activity. When stating the 15thpercentile this means for instance that 15 % of the test persons are not able to carry out the described activity and 85 % will be able to carry out the described activity. 3.10 types of load classification in two types of loads which are consider

39、ed for the design of closing and locking devices NOTE 1 These loads are either internal forces from the load itself or external forces during travelling. NOTE 2 Examples for when these loads are considered for different door types are shown in Table 1. 3.11 automatic safety device automatic device t

40、hat prevents danger from wrong operation to and by the user 3.12 safeguard device device that safely locks the movable items in their defined (open, close intermediate) position preventing unintentional movements BS EN 15723:2010EN 15723:2010 (E) 7 Table 1 Types of load Load typesType of door Catego

41、ry 1 Planned/accepted forces by payload (even unloading by gravity), dynamic forces from payload (including unloading) Category 2 No forces from payload, dynamic forces from exterior forces only Examples of types Doors, discharge X X Tanoos, Fals HAA, HHA CDA Sliding walls X X Hbi. wagons VGA Slidin

42、g covers/hoods X Shimms Rils Hinged side doors/ end doors X X E-wagonsCurtain sides X Hoppers with opening roof X TamnsSiding roof “spread eagles“ X X 4 Requirements 4.1 General Doors and hatches of freight vehicles shall be designed to be closed and locked. This remains valid while the vehicles are

43、 in a moving train (unless this is part of the procedure for discharging the payload). Wagons fitted with special equipment (automatic discharging, opening roof, etc.) shall have instructions concerning operation of this equipment and the safety precautions to be taken, placed in a prominent positio

44、n and if possible in several languages; these instructions may be accompanied by appropriate pictograms. The closing and locking devices shall be designed to withstand the loads which are caused by the payload under normal, regular conditions and when the payload has been displaced in a foreseeable

45、manner (see Table 1, Category 1). The closing and locking devices shall be designed to withstand the loads which could effect to vehicles during operation. The side doors and the shutters of the ventilation apertures of covered wagons shall be designed to prevent wear and in service stresses causing

46、 deformation and resulting in these elements being ripped or falling off during the shunting process or while the train is moving (particularly during passing of two trains). For all types of covered wagon with sliding side doors, they shall be equipped with suitably dimensioned devices to prevent a

47、ny unintended disengagement. The devices shall limit the vertical play and shall take effect in any operating condition. The forces, which are needed to actuate the closing and locking devices, shall be of a magnitude that can be applied by an operator without additional tools. Exceptions are allowa

48、ble when additional tools are specifically made available or when motor driven systems are used. BS EN 15723:2010EN 15723:2010 (E) 8 For this, locking devices shall be used which indicate their status (open/closed) and they shall be visible by an operator outside the train. 4.2 Strength of side door

49、s and their locking devices, sliding doors and single and multi-leafed doors under transverse loading The doors and their locking devices, when closed and locked, shall withstand a horizontal normal force from the inside of the wagon outwards, representing the forces produced by a shift in the load as well as by aerodynamic forces during operation. No permanent deformation or loss of functionality should occur, either on the