BS EN 15355-2008 Railway applications - Braking - Distributor valves and ndistributor-isolating devices《轨道交通 制动 配送器阀和配送器分离装置》.pdf

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1、BS EN 15355:2008ICS 45.060.01NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDRailway applications Braking Distributorvalves and distributor-isolating devicesLicensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 24/02/2009 06:21, Uncontrolled Copy, (c) BSIThis B

2、ritish Standardwas published underthe authority of theStandards Policy andStrategy Committee on 30November 2008 BSI 2008ISBN 978 0 580 53120 0Amendments/corrigenda issued since publicationDate CommentsBS EN 15355:2008National forewordThis British Standard is the UK implementation of EN 15355:2008.Th

3、e UK participation in its preparation was entrusted to TechnicalCommittee RAE/4, Braking.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisionsof a contract. Users are responsible for

4、its correct application.Compliance with a British Standard cannot confer immunityfrom legal obligations.Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 24/02/2009 06:21, Uncontrolled Copy, (c) BSIBS EN 15355:2008EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 15355October 2008ICS 45.060.01E

5、nglish VersionRailway applications - Braking - Distributor valves anddistributor-isolating devicesApplications ferroviaires - Freinage - Distributeurs defreinage et robinet disolementBahnanwendungen - Bremse - Steuerventile undBremsabsperrhhneThis European Standard was approved by CEN on 24 August 2

6、008.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on

7、 application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Cent

8、re has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,

9、Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any mean

10、s reservedworldwide for CEN national Members.Ref. No. EN 15355:2008: ELicensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 24/02/2009 06:21, Uncontrolled Copy, (c) BSIBS EN 15355:2008EN 15355:2008 (E) 2 Contents Page Foreword5 1 Scope 6 2 Normative references 6 3 Symbols, abbreviations, terms and

11、definitions6 3.1 Symbols 6 3.2 Abbreviations.7 3.3 Terms and definitions .7 4 Design and manufacture.16 4.1 General16 4.2 Functional requirements.16 4.3 Control volume (control chamber).16 4.4 Pilot volume and product classification16 4.5 Shock and vibration 16 4.6 Service life 16 4.7 Compressed air

12、 quality .16 4.8 Ambient temperature.17 4.9 Altitude17 4.10 Humidity17 4.11 Other environmental specifications.17 4.11.1 Rain .17 4.11.2 Snow, ice and hail17 4.11.3 Solar radiation18 4.11.4 Pollution18 4.12 Design requirements regarding pressure stress .18 4.13 Tightness18 4.14 Fire behaviour 19 5 M

13、aterials .19 6 Functional requirements and tests19 6.1 General19 6.2 Type test .19 6.2.1 Type test procedure 19 6.2.2 Test benches for performing type tests 19 6.2.3 Certification 20 6.2.4 Modifications20 6.3 Compatibility 20 6.4 Documentation.20 6.5 Miscellaneous 20 6.6 Function requirements and te

14、sts.21 6.6.1 General21 6.6.2 Automatic braking .21 6.6.3 Inexhaustibility.21 6.6.4 Compensation of output pressure during brake application25 6.6.5 Operating pressure26 6.6.6 Released and stand-by position.26 6.6.7 Brake application and brake release operations29 6.6.8 Maximum output pressure29 6.6.

15、9 Braking modes.30 6.6.10 Brake application and release time31 6.6.11 Sensitivity.32 Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 24/02/2009 06:21, Uncontrolled Copy, (c) BSIBS EN 15355:2008EN 15355:2008 (E) 3 6.6.12 Insensitivity33 6.6.13 Control sensitivity .34 6.6.14 Hysteresis 35 6.6.1

16、5 Quick service function36 6.6.16 Inshot function.36 6.6.17 Manual release function37 6.6.18 Distributor-isolating device40 6.6.19 Protection against input pressure overcharge.45 6.6.20 Energy supply management General .47 6.6.21 Charging of auxiliary (supply) reservoir and other braking devices of

17、a vehicle.48 6.6.22 Maximum supply pressure .49 6.6.23 Tightness49 6.6.24 Tests at cold and hot temperature.50 6.6.25 Distributor dump valve .52 7 Type validation 53 8 Designation 53 9 Identification and marking54 9.1 Distributor valve 54 9.2 Distributor-isolating device54 Annex A (normative) Single

18、 wagon test bench Type A .55 Annex B (normative) Handle for operating the distributor-isolating device 57 Annex C (normative) In-service trial .58 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 96/48 as amended by 2004/50/EC 59 Annex

19、 ZB (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2001/16 as amended by 2004/50/EC 60 Bibliography62 Figures Figure 1 Distributor Valve Main function, block diagram .7 Figure 2 Distributor Valve Main function, pressure diagram .8 Figure 3 Se

20、rvice and emergency brake application.9 Figure 4 Emergency braking (emergency brake application) .10 Figure 5 Brake release.11 Figure 6 Sensitivity respectively insensitivity areas and limits13 Figure 7 Inshot function, comparision between output pressure development with and w/o inshot function.14

21、Figure 8 Test 6.6.3.2-1 .22 Figure 9 Test 6.6.3.2-2 recorded on the first single wagon .24 Figure 10 Test 6.6.4-1 25 Figure 11 Test 6.6.4-2 26 Figure 12 Test 6.6.6-1 27 Figure 13 Test 6.6.6-2 28 Figure 14 Test 6.6.6-3 28 Figure 15 Test 6.6.8-1 30 Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS

22、, 24/02/2009 06:21, Uncontrolled Copy, (c) BSIBS EN 15355:2008EN 15355:2008 (E) 4 Figure 16 Test 6.6.10.2.32 Figure 17 Test 6.6.11.2.33 Figure 18 Test 6.6.12.2.34 Figure 19 Test 6.6.13.2.35 Figure 20 Test 6.6.14.2.36 Figure 21 Test 6.6.16.2.37 Figure 22 Test 6.6.17.3 1.38 Figure 23 Test 6.6.17.5 2.3

23、9 Figure 24 Test 6.6.17.7- 3.39 Figure 25 Test 6.6.18.2.1.2.41 Figure 26 Test 6.6.18.2.1.4.43 Figure 27 Test bench components for individual testing of distributor-isolating device 44 Figure 28 Test 6.6.18.2.2.2.45 Figure 29 Test 6.6.19-1.46 Figure 30 Test 6.6.19-2.47 Figure 31 Test 6.6.2149 Figure

24、32 Function of a distributor dump valve version 1.52 Figure A.1 Test bench components .56 Figure B.1 Handle of the distributor-isolating device 57 Tables Table 1 Pollution requirements.18 Table ZA.1 Correspondence between this European Standard and Directive 96/48 59 Table ZB.1 Correspondence betwee

25、n this European Standard and Directive 2001/16 61 Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 24/02/2009 06:21, Uncontrolled Copy, (c) BSIBS EN 15355:2008EN 15355:2008 (E) 5 Foreword This document (EN 15355:2008) has been prepared by Technical Committee CEN/TC 256 “Railway applications”,

26、the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2009, and conflicting national standards shall be withdrawn at the latest by April 2009. Attention is

27、 drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN/CENELEC/ETSI by the European Commissi

28、on and the European Free Trade Association, and supports essential requirements of EU Directives 96/48/EC and 2001/16/EC as amended by 2004/50/EC. For relationship with EU Directives, 96/48/EC and 2001/16/EC see informative Annexes ZA and ZB, which are integral parts of this document. According to t

29、he CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithua

30、nia, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 24/02/2009 06:21, Uncontrolled Copy, (c) BSIBS EN 15355:2008EN 15355:2008 (E) 6 1 Scope This European Stan

31、dard applies to distributor valves and distributor-isolating devices. The distributor valves contained in this European Standard are of graduated release type. Direct release types are not included. Functionally they are regarded as not containing relay valves of any type, even if the relay valves a

32、re physically an integral part of the distributor valves. This European Standard applies to both distributor-isolating devices mounted separate from the distributor valve and distributor-isolating devices integral with the distributor valve. This European Standard specifies the requirements for the

33、design, testing and quality assurance of distributor valves and distributor-isolating devices. For interoperable freight wagons, these devices which are operated by compressed air according to EN 14198 are assessed according to the respective technical specification of interoperability. 2 Normative

34、references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 14198, Railway applications Braking

35、 Requirements for the brake system of trains hauled by a locomotive EN 14478:2005, Railway applications Braking Generic vocabulary EN 60721-3-5:1997, Classification of environmental conditions Part 3: Classification of groups of environmental parameters and their severities Section 5: Ground vehicle

36、 installations (IEC 60721-3-5:1997) EN 61373:1999, Railway applications Rolling stock equipment Shock and vibration tests (IEC 61373:1999) EN ISO/IEC 17025, General requirements for the competence of testing and calibration laboratories (ISO IEC 17025:2005) ISO 8573-1, Compressed air Part 1: Contami

37、nants and purity classes 3 Symbols, and abbreviations, terms and definitions For the purposes of this document, the terms and definitions given in EN 14478:2005 and the following symbols, abbreviations, terms and definitions apply. 3.1 Symbols t time p pressure Licensed Copy: Wang Bin, ISO/EXCHANGE

38、CHINA STANDARDS, 24/02/2009 06:21, Uncontrolled Copy, (c) BSIBS EN 15355:2008EN 15355:2008 (E) 7 3.2 Abbreviations P Braking mode “passenger” G Braking mode “goods” (freight) 3.3 Terms and definitions 3.3.1 general some of the curves in this clause are simplified, not showing the real pressure devel

39、opment. This is considered to be sufficient for the purpose of this clause 3.3.2 distributor valve apparatus to control a pneumatic output pressure as an inverse function of the variation of an input pressure as the main function NOTE 1 See Figure 1 and Figure 2. NOTE 2 For the purpose of this Europ

40、ean Standard, input pressure is considered to be the brake pipe pressure and output pressure is considered to be the brake cylinder pressure or the pilot pressure, which controls the brake cylinder pressure via a relay valve. Key 1 input pressure 2 distributor valve 3 output pressure Figure 1 Distri

41、butor valve Main function, block diagram Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 24/02/2009 06:21, Uncontrolled Copy, (c) BSIBS EN 15355:2008EN 15355:2008 (E) 8 Key 1 operating pressure 2 input pressure 3 output pressure Figure 2 Distributor valve Main function, pressure diagram 3.3.3

42、 brake application defined drop of input pressure (brake pipe pressure) in the range of pressure from the released position (operating pressure) to the pressure which causes the distributor valve to establish a corresponding output pressure level fed by the auxiliary (supply) reservoir NOTE See Figu

43、re 3. Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 24/02/2009 06:21, Uncontrolled Copy, (c) BSIBS EN 15355:2008EN 15355:2008 (E) 9 Key 1 operating pressure 2 input pressure 3 maximum output pressure 4 output pressure service brake application emergency brake application Figure 3 Service an

44、d emergency brake application 3.3.3.1 service brake application defined drop of input pressure (brake pipe pressure) beginning at the operating pressure level down to a value between the minimum reduction and the level of input pressure necessary for reaching maximum output pressure NOTE This pressu

45、re drop causes the distributor valve to establish a corresponding output pressure. 3.3.3.2 graduated braking incremental increase of the output pressure controlled by an incremental reduction of the input pressure in the range of pressure from released position to the pressure corresponding to a ful

46、l service braking 3.3.3.3 full service brake application defined drop of input pressure (brake pipe pressure) beginning at the operating pressure level down to the input pressure level which causes the distributor valve to establish maximum output pressure 3.3.3.4 emergency braking (emergency brake

47、application) increase of output pressure up to the maximum output pressure caused by a drop of input pressure starting with the value for operating pressure down to the level necessary for reaching the maximum output pressure in time t1, faster than the specified time for reaching the maximum output

48、 pressure, t2NOTE 1 This causes the distributor valve to operate at his maximum capacity, meeting the system requirements (see Figure 4). Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 24/02/2009 06:21, Uncontrolled Copy, (c) BSIBS EN 15355:2008EN 15355:2008 (E) 10 NOTE 2 Usually during emer

49、gency braking the input pressure is reduced to 0. Key 1 operating pressure 2 input pressure 3 input pressure level necessary for reaching maximum output pressure 4 maximum output pressure 5 output pressure t1time to reach the input pressure necessary to establish maximum output pressure t2time to reach the maximum output pressure Figure 4 Emergency braking (emergency brake application) 3.3.4 brake release increase of input pressure (brake pipe pressure) after a br