BS EN 13445-5-2014 Unfired pressure vessels Inspection and testing《非受火压力容器 检验和试验》.pdf

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1、Unfired pressure vesselsPart 5: Inspection and testingBS EN 13445-5:2014Incorporating corrigenda September 2015 and September 2016BSI Standards PublicationBS EN 13445-5:2014 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 13445-5:2014. It supersedes BS EN 13445-

2、5:2009+A4:2013 which is withdrawn.The UK participation in its preparation was entrusted to Technical Committee PVE/1, Pressure Vessels.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary prov

3、isions of a contract. Users are responsible for its correct application. The British Standards Institution 2016. Published by BSI Standards Limited 2016ISBN 978 0 580 95399 6ICS 23.020.30Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was publis

4、hed under the authority of the Standards Policy and Strategy Committee on 30 September 2014.Amendments/corrigenda issued since publicationDate Text affected30 September 2015 Corrected version issued by CEN, see EN foreword for details30 September 2016 Corrected version issued by CEN, see EN foreword

5、 for detailsEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13445-5 September 2014 ICS 23.020.30 Supersedes EN 13445-5:2009English Version Unfired pressure vessels - Part 5: Inspection and testing Rcipients sous pression non soumis la flamme - Partie 5: Inspection et contrle Unbefeuerte Druckbe

6、hlter - Teil 5: Inspektion und PrfungThis European Standard was approved by CEN on 19 August 2014. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-t

7、o-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by transla

8、tion under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland,

9、 Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION C

10、OMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13445-5:2014 EEN 13445-5:2014 (E)Issue 3 (2016-07) 2

11、Contents PageForeword 5g31g3 Scope 7g32g3 Normative references 7g33g3 Terms and definitions .8g34g3 Performance of inspection and testing .9g34.1g3 General 9g34.2g3 Inspection .9g34.3g3 Non-destructive testing (NDT) 9g35g3 Technical documentation .10g35.1g3 General 10g35.2g3 Information to be contai

12、ned in the technical documentation .10g35.2.1g3 General 10g35.2.2g3 General description of the pressure vessel 10g35.2.3g3 Design and construction drawings 10g35.2.4g3 Descriptions and explanations necessary for an understanding of the drawings and diagrams and the operation of the pressure vessel .

13、11g35.2.5g3 Results of design calculations and examinations carried out 11g35.2.6g3 Test reports 12g35.2.7g3 Technical/manufacturing schedule 12g35.3g3 Design review .13g35.3.1g3 General 13g35.3.2g3 Design review .13g36g3 Inspection and testing during fabrication .14g36.1g3 General 14g36.2g3 Manufac

14、turing procedures and construction drawings 14g36.3g3 Material traceability .14g36.3.1g3 General 14g36.3.2g3 Special Conditions - Material marking 14g36.4g3 Preparation for manufacturing processes 14g36.4.1g3 General 14g36.4.2g3 Joint preparation testing .15g36.4.3g3 Inspection of vessel supports 15

15、g36.4.4g3 Inspection associated with forming .15g36.4.5g3 Testing of areas subject to significant through thickness tensile stress15g36.5g3 Welding .15g36.5.1g3 General 15g36.5.2g3 Verification of welder and welding operator qualification and procedures qualification 16g36.5.3g3 Inspection of repair

16、s .16g36.6g3 Non-destructive testing of welded joints 16g36.6.1g3 Extent of non-destructive testing .16g36.6.2g3 Determination of extent of non-destructive testing .19g36.6.3g3 Performing non-destructive testing .27g36.6.4g3 Description and acceptance level of imperfections .28g36.6.5g3 Stage of per

17、formance 28g36.6.6g3 Procedure for non-destructive retesting .28g36.6.7g3 Non-destructive testing documentation 28g36.7g3 Destructive testing.29g36.7.1g3 Extent of destructive testing 29g36.7.2g3 Schedule for destructive testing 29g36.7.3g3 Verification of destructive tests .29g36.7.4g3 Records .29g

18、36.8g3 Heat-treatment 29g3BS EN 13445-5:2014EN 13445-5:2014 (E)Issue 3 (2016-07)EN 13445-5:2014 (E)Issue 3 (2016-07) 37g3 Subcontracted items . 29g37.1g3 General 29g37.2g3 Subcontracted welding related activities 30g37.3g3 Subcontracted non-destructive testing activities 30g37.3.1g3 Use of contract

19、NDT personnel at the premises of the vessel manufacturer . 30g37.3.2g3 Subcontracting of NDT at a subcontractors premises 30g38g3 Miscellaneous tests . 30g39g3 Calibration 31g39.1g3 General 31g39.2g3 Calibration procedure . 31g39.2.1g3 General 31g39.2.2g3 Calibration 31g39.2.3g3 Frequency . 32g39.3g

20、3 Identification 32g39.4g3 Registration 32g310g3 Final assessment . 33g310.1g3 General 33g310.2g3 Extent of final assessment . 33g310.2.1g3 Visual and dimensional inspection 33g310.2.2g3 Review of documentation . 34g310.2.3g3 Proof test 34g310.2.4g3 Post pressure test inspection 43g310.2.5g3 Inspect

21、ion of safety accessories. 44g311g3 Marking and declaration of compliance with the standard. 44g311.1g3 General 44g311.2g3 Marking method . 44g311.2.1g3 General 44g311.2.2g3 Direct stamping 44g311.2.3g3 Nameplate . 44g311.3g3 Marking units . 45g311.4g3 Marking contents . 45g311.5g3 Declaration of co

22、mpliance with the standard . 46g312g3 Documents . 46g312.1g3 Type of documents 46g312.2g3 Control and access of documents . 47g312.3g3 Retention of documents 47g3Annex A (normative) Inspection and testing of serially produced pressure vessels 48g3A.1g3 Introduction 48g3A.2g3 Limitations for vessels

23、permitted to be classified as serially produced . 48g3A.3g3 Limitations for model 48g3A.4g3 Prototype test . 49g3A.5g3 Model acceptance 49g3A.6g3 Quality or manufacturing plan . 49g3A.7g3 Inspection, non-destructive testing and pressure testing 50g3A.7.1g3 Introduction 50g3A.7.2g3 General NDT proced

24、ure for serially produced pressure vessels . 50g3A.7.3g3 Pressure test for serially produced pressure vessels . 50g3A.8g3 Marking . 50g3A.9g3 Documentation / Certification. 50g3Annex B (normative) Detailed dimensional requirements for pressure vessels 51g3Annex C (normative) Access and inspection op

25、enings, closing mechanisms and special locking elements . 53g3C.1g3 General 53g3C.2g3 Types and dimensions of access and inspection openings . 53g3C.2.1g3 Sightholes 53g3C.2.2g3 Handholes 53g3C.2.3g3 Headholes . 53g3C.2.4g3 Manholes 54g3BS EN 13445-5:2014EN 13445-5:2014 (E)Issue 3 (2016-07)EN 13445-

26、5:2014 (E)Issue 3 (2016-07) 4C.2.5g3 Rescue holes 54g3C.3g3 Types, location and minimum number of access and inspection openings. 54g3C.4g3 Alternative requirements for sightholes openings on small vessels .56g3C.5g3 Closing mechanisms and special locking elements 56g3C.5.1g3 Purpose .56g3C.5.2g3 De

27、finitions 56g3C.5.3g3 Materials of construction, design 56g3C.5.4g3 Screw clamps .57g3C.5.5g3 Hinged bolts .58g3C.5.6g3 Yoke-type closures 58g3C.5.7g3 Quick opening and closing devices .59g3Annex D (informative) Leak Testing 65g3D.1g3 General 65g3D.2g3 Leak testing personnel 65g3Annex E (informative

28、) Acoustic emission .66g3E.1g3 General 66g3E.2g3 Useful standards 66g3E.3g3 Acoustic emission personnel .66g3E.4g3 Additional requirements .66g3Annex F (normative) Inspection and testing of pressure vessels or parts subject to creep .68g3F.1g3 General 68g3F.2g3 Extent of inspection and testing 68g3F

29、.3g3 Performance of NDT and acceptance criteria .70g3F.4g3 Documents .70g3Annex G (normative) Inspection and testing of pressure vessels subject to cyclic loads 71g3G.1g3 General 71g3G.2g3 Extent of inspection and testing 71g3G.3g3 Performance and acceptance criteria 71g3G.4g3 Technical documentatio

30、n, additional requirements 72g3Annex H (informative) Declaration of compliance with this standard .73g3Annex I (informative) Specific tests during construction to assist in-service inspection .75g3I.1g3 General 75g3I.2g3 Metallographic investigation 75g3I.3g3 Hardness measurements 75g3I.4g3 Dimensio

31、nal measurements .76g3Annex Y (informative) History of EN 13445-5 .77g3Y.1g3 Differences between EN 13445-5:2009 and EN 13445-5:2014 .77g3Y.2g3 List of corrected pages of Issue 2 (2015-07) .77g3Y.3g3 List of corrected pages of Issue 3 (2016-07) .77g3Annex ZA (informative) Relationship between this E

32、uropean Standard and the essential requirements of Directive 2014/68/EU aimed to be covered .78g3Bibliography 79g3BS EN 13445-5:2014EN 13445-5:2014 (E)Issue 3 (2016-07)EN 13445-5:2014 (E)Issue 3 (2016-07) 5ForewordThis document (EN 13445-5:2014) has been prepared by Technical Committee CEN/TC 54 “Un

33、fired pressure vessels”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2014, and conflicting national standards shall be withdrawn at the latest

34、 by December 2014. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the

35、 European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative annex ZA, which is an integral part of this document. This European Standard consists of the following Parts: g127 Part 1: Gene

36、ral. g127 Part 2: Materials. g127 Part 3: Design. g127 Part 4: Fabrication. g127 Part 5: Inspection and testing. g127 Part 6: Requirements for the design and fabrication of pressure vessels and pressure parts constructed from spheroidal graphite cast iron. g127 CR 13445-7, Unfired pressure vessels P

37、art 7: Guidance on the use of conformity assessment procedures. g127 Part 8: Additional requirements for pressure vessels of aluminium and aluminium alloys. g127 CEN/TR 13445-9, Unfired pressure vessels Part 9: Conformance of EN 13445 series to ISO 16528 Although these Parts may be obtained separate

38、ly, it should be recognised that the Parts are inter-dependant. As such the manufacture of unfired pressure vessels requires the application of all the relevant Parts in order for the requirements of the Standard to be satisfactorily fulfilled. Corrections to the standard interpretations where sever

39、al options seem possible are conducted through the Migration Help Desk (MHD). Information related to the Help Desk can be found at http:/www.unm.fr (en13445unm.fr). A form for submitting questions can be downloaded from the link to the MHD website. After subject experts have agreed an answer, the an

40、swer will be communicated to the questioner. Corrected pages will be given specific issue number and issued by CEN according to CEN Rules. Interpretation sheets will be posted on the website of the MHD. This document supersedes EN 13445-5:2009. This new edition incorporates the Amendments which have

41、 been approved previously by CEN members, and the corrected pages up to Issue 5 without any further technical change. Annex Y provides details of significant technical changes between this European Standard and the previous edition. BS EN 13445-5:2014EN 13445-5:2014 (E)Issue 3 (2016-07)EN 13445-5:20

42、14 (E)Issue 3 (2016-07) 6Amendments to this new edition may be issued from time to time and then used immediately as alternatives to rules contained herein. It is intended to deliver a new Issue of EN 13445:2014 each year, consolidating these Amendments and including other identified corrections. Is

43、sue 3 (2016-07) includes the corrected pages listed in Annex Y. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Esto

44、nia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 13445-5:2014EN 13

45、445-5:2014 (E)Issue 3 (2016-07)EN 13445-5:2014 (E)Issue 3 (2016-07) 71 Scope This Part of this European Standard specifies the inspection and testing of individual and serially produced pressure vessels made of steels in accordance with EN 13445-2:2014. Special provisions for cyclic operation are gi

46、ven in Annex G of this Part. Special provisions for vessels or vessel parts working in the creep range are given in Annex F and Annex I of this Part. NOTE The responsibilities of parties involved in the conformity assessment procedures are given in Directive 97/23/EC. Guidance on this can be found i

47、n CR 13445-7. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (inclu

48、ding any amendments) applies. EN 287-1:20111), Qualification test of welders Fusion welding Part 1: Steels CEN/TR 764-6:2012, Pressure equipment Part 6: Structure and content of operating instructions EN 1779:1999, EN 1779:1999/A1:2003, Non-destructive testing Leak testing Criteria for method and te

49、chnique selection EN 13445-1:2014, Unfired pressure vessels Part 1: General EN 13445-2:2014, Unfired pressure vessels Part 2: Materials EN 13445-3:2014, Unfired pressure vessels Part 3: Design EN 13445-4:2014, Unfired pressure vessels Part 4: Fabrication EN ISO 4063:2010, Welding and allied processes Nomenclature of processes and reference numbers (ISO 4063:2009, Corrected version 2010-03-01) EN ISO 4136:2012, Destructive tests on welds in metallic materials Transverse tensile test (ISO 4136:2012) EN ISO 5817:2014, Welding Fusion-welded joints in