BS EN 12298-1998 Biotechnology - Equipment - Guidance on testing procedures for leaktightness《生物技术 设备 渗漏性试验程序指南》.pdf

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1、| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | BRITISH STANDARD BS EN 12298:1998 The Euro

2、pean Standard EN 12298:1998 has the status of a British Standard ICS 07.080 07.100.01 NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW Biotechnology Equipment Guidance on testing procedures for leaktightnessThis British Standard, having been prepared under the direction of the

3、Sector Board for Materials and Chemicals, was published under the authority of the Standards Board and comes into effect on 15 October 1998 BSI 1998 ISBN 0 580 30069 2 BS EN 12298:1998 Amendments issued since publication Amd. No. Date Text affected National foreword This British Standard is the Engl

4、ish language version of EN 12298:1998. The UK participation in its preparation was entrusted to Technical Committee CII/58, Biotechnology, which has the responsibility to: aid enquirers to understand the text; present to the responsible European committee any enquiries on the interpretation, or prop

5、osals for change, and keep the UK interests informed; monitor related international and European developments and promulgate them in the UK. A list of organizations represented on this committee can be obtained on request to its secretary. Cross-references The British Standards which implement inter

6、national or European publications referred to in this document may be found in the BSI Standards Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Find” facility of the BSI Standards Electronic Catalogue. A British Standard does not purport to incl

7、ude all the necessary provisions of a contract. Users of British Standards are responsible for their correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. Summary of pages This document comprises a front cover, an inside front cover, the E

8、N title page, pages 2 to 15 and a back cover.CEN European Committee for Standardization Comite Europe en de Normalisation Europa isches Komitee fu r Normung Central Secretariat: rue de Stassart 36, B-1050 Brussels 1998 CEN All rights of exploitation in any form and by any means reserved worldwide fo

9、r CEN national Members. Ref. No. EN 12298:1998 E EUROPEAN STANDARD EN 12298 NORME EUROPE ENNE EUROPA ISCHE NORM March 1998 ICS Descriptors: biotechnology, medical equipment, leaktightness, leak tests, contamination, microorganisms, noxious microorganisms, tests, safety, inspection, accident preventi

10、on, environmental protection, work safety English version Biotechnology Equipment Guidance on testing procedures for leaktightness Biotechnologie Equipement Guide des proce dures dessai pour le contro le de le tanche ite Biotechnik Gera te und Ausru stungen Leitfaden fu r Verfahren zur Pru fung der

11、Leckagesicherheit This European Standard was approved by CEN on 2 March 1998. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibl

12、iographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility o

13、f a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, N

14、orway, Portugal, Spain, Sweden, Switzerland and United Kingdom.Page 2 EN 12298:1998 BSI 1998 Foreword This European Standard has been prepared by the Technical Committee CEN/TC 233, Biotechnology, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a nation

15、al standard, either by publication of an identical text or by endorsement, at the latest by September 1998, and conflicting national standards shall be withdrawn at the latest by September 1998. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following

16、countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom. Contents Page Foreword 2 1 Scope 3 2 Definition

17、s 3 3 Testing 3 4 Documentation 5 Annex A (informative) Guidance on selection of test methods 6 Annex B (informative) Testing procedures for leak rate 11 Annex C (informative) Bibliography 15Page 3 EN 12298:1998 BSI 1998 1 Scope This European Standard gives guidance on general testing procedures to

18、assess the leaktightness for microorganisms of equipment (components and units of equipment) used in biotechnological processes. This European Standard gives guidance on the assessment of the leaktightness of biotechnological equipment with respect to a release of process microorganisms that can aff

19、ect the safety of the worker (occupational health) and/or that can have adverse effects to the environment. This European Standard is applicable to plants or components such as valves and fittings, tanks, pumps, piping, separating and filling devices as well as instrumentation in contact with proces

20、s fluids. This European Standard applies if the intended use of the equipment includes hazardous or potentially hazardous microorganisms. 2 Definitions For the purposes of this standard, the following definitions apply. 2.1 components of equipment technical entity which forms part of a unit of equip

21、ment NOTE Examples of components of equipment are vessels, valves and sensors. 2.2 direct test method (in biotechnology) test method which employs microorganisms for quantification 2.3 indirect test method (in biotechnology) test method which employs physical and or chemical means for quantification

22、 2.4 leakage egress from equipment 2.5 leak rate egress from equipment per unit of time 2.6 leaktightness ability of component of equipment or unit of equipment to limit egress 2.7 microorganism any microbiological entity, cellular or non-cellular, capable of replication or of transferring genetic m

23、aterial EN 1619 NOTE For the purposes of this standard, the term microorganism covers the term of biological agent according to the Directive EEC/90/679: microorganisms, including those which have been genetically modified, cell cultures and human endoparasites which may be able to provoke any infec

24、tion, allergy or toxicity. 2.8 process microorganism microorganism used for production purposes in a biotechnological process or constituting (part of) the product itself 2.9 target microorganism process microorganism and/or other microorganisms relevant for the specific process NOTE For safety test

25、ing procedures, non-pathogenic microorganisms should be used where possible. 2.10 unit of equipment assembly of components used to perform one or more unit operations 3 Testing 3.1 General The selection of a test method depends on a number of factors, including equipment size, pressurization ability

26、 and constraints on intrusion by test fluid. Guidance on selection of test methods is provided in annex A. To achieve relevant information on leaktightness, the design of the test method should be based on an appropriate risk analysis. NOTE 1 It can be necessary for the test method to comprise one f

27、ull cycle of the normal operation of the equipment. More operating cycles and/or extreme conditions such as highest pressure, highest rotational speed, range of temperature on repeated cycle basis can be required. NOTE 2 In case of overpressure, the equipment can be regarded as a pressure vessel. Ap

28、propriate European and national regulations should be followed. The recommended test method for characterizing and comparing emissions of microorganisms from bioprocess equipment consists of measuring the leak rate. This enables equipment emissions to be compared independently of the microorganism c

29、oncentration inside the equipment. As leakage can consist of aerosol and/or liquid, the leak rate comprises both liquid leak rates and aerosol leak rates. If practicable from a technical and practical viewpoint direct test methods of determining leak rates are used since they are representative of t

30、he actual operating conditions. Indirect test methods are often more convenient in terms of speed, lack of contamination, economy, and ability for prolonged testing. NOTE 3 Data obtained from indirect methods should be correlated with the release of microorganisms. Currently, validated correlations

31、are lacking. Until such validated correlations have been established, results from indirect test methods should be used in accordance with common practice. NOTE 4 Appropriate testing conditions for components of equipment are given in the relevant standards. NOTE 5 Additional information on test met

32、hods for leak testing can be obtained from annex C 12, 13, 14 and 15.Page 4 EN 12298:1998 BSI 1998 3.2 Methodology To determine the leaktightness of plant and equipment, choose and specify an appropriate test method or combination of test methods (see annexes A and B): a) specify an appropriate indi

33、cator related to the proposed use of the equipment; b) select the analytical procedure to be used to determine the quantity of this indicator which is present in the equipment or plant; c) specify a pressurization protocol including time and pressure. NOTE Potential hazard to the operator during the

34、 pressurization should be assessed. 3.3 Testing procedure Carry out the testing procedures as follows: a) load the equipment or plant with the indicator under conditions representative of conditions during processing; b) using the analytical procedure selected in 3.2, determine the quantity of indic

35、ator substance present at the time at which pressurization protocol would be applied; c) apply the pressurization protocol specified in 3.2 to the equipment or plant being tested for leaktightness; d) using the analytical procedure selected in 3.2, determine the quantity of indicator present in the

36、equipment or plant after application of the pressurization protocol; e) using the data obtained, express the leaktightness of the equipment or plant; f) determine the appropriate leaktightness class to the equipment under test as described in the equipment standards with respect to the chosen indica

37、tor and pressurization protocol. 3.4 Choice of test methods If the results of the test method should be quickly available and with a limited amount of work involved in leaktightness demonstration runs, indirect test methods should be used. Indirect test methods may however only be applied if a valid

38、ated correlation between the measured effect and the desired performance has been shown. The required correlations are prepared for each unit of equipment or component. 3.5 Direct test methods 3.5.1 Aerosol An example of a direct test method of measuring the aerosol emission is quantitative bioaeros

39、ol monitoring. This can be carried out as described in 3.5.1.1 and 3.5.1.2. 3.5.1.1 Preparation Quantitative bioaerosol monitoring is based on using the following: a) characterized test microorganism preferably non- pathogenic; b) characterized capture method for aerosolized microorganism; c) charac

40、terized detection method; d) controlled environment where a representative amount of air should be sampled over the test period; e) standardized microorganism concentration in a defined medium. 3.5.1.2 Procedure Determine the leak rates for biotechnological equipment as follows: a) ensure that the e

41、quipment under test is located in a controlled environment where emissions can be captured in a bioaerosol monitor; b) collect and assay a measurable quantity of microorganisms over a known sampling time in the bioaerosol monitor; c) calculate the airborne microorganism concentration within the cont

42、rolled environment with the known volumetric sampling rate; d) calculate the emission rate from the airborne microorganism concentration multiplied by the total rate of removal of air from the controlled environment; e) calculate the leak rate by dividing the emission rate by the known microorganism

43、 concentration inside the equipment under test. NOTE Details of methods and attributes are described by Behizad et al. (see annex C 3) and Griffiths and DeCosemo (see annex C 4). 3.5.2 Liquid Direct measurement of small flows of liquid leakage can be achieved semi-quantitatively by surface contact t

44、est methods such as swabbing and contact plates. In this case, estimates of the volume of carrier fluid are made. For larger leakage, liquid can be collected and the microorganism concentration determined. In this case estimates of the volume of carrier fluid are also made.Page 5 EN 12298:1998 BSI 1

45、998 3.6 Indirect test methods Indirect test methods can be used to determine the leak rate in aerosol or liquid form. If there are validated correlations to the release of microorganisms, these should be used and reported. In the absence of such correlations, the result of the indirect test method s

46、hould be reported as a leak rate based on the test fluid or tracer used. The following indirect test methods (see annex B) can be used for quantitative leaktightness measurement: a) pressure stability test method with gas such as air, helium, sulfur hexafluoride (SF 6 ) tracer gas; b) pressure stabi

47、lity test method with liquid; c) transmembrane gas diffusion and bubble point test method (filters only); d) particle counting; e) tracer fluids; f) vacuum test method. 4 Documentation The equipment manufacturer/supplier and/or the user should establish and document the procedure(s) used for the ass

48、essment of the leaktightness of the component or unit of equipment. This documentation should include the applied test conditions (test method, indicator, analytical procedure) and the results of the test.Page 6 EN 12298:1998 BSI 1998 * Use of BATNEEC does not mean that financial issues moderate the

49、 degree of safety. Where several methods are available, the user can choose the most convenient, provided that it gives results of the necessary quality. Annex A (informative) Guidance on selection of test methods A.1 General Figures A.1 to A.4 give guidance for the selection of an appropriate test method for the equipment under test. At the bottom of each chart are numbers referring to the suggested test method(s). The test methods and their number are given in Table A.1. The following clauses give information on