BS EN 4611-009-2012 Aerospace series Cables electrical for general purpose single and multicore assembly XLETFE Family BJ Nickel plated copper Operating temperatures between -65C a.pdf

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1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN 4611-009:2012Aerospace series Cables, electrical, for general purpose, single and multicore assembly XLETFE FamilyPart 009: BJ Nickel plated copper Operating temperatures,

2、between 65 C and 150 C Single extruded wall for use as cable cores or within equipment in areas of high vibtrations, cable flexing and fluid contamination UV laser printable Product StandardBS EN 4611-009:2012 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 4611

3、-009:2012.The UK participation in its preparation was entrusted to TechnicalCommittee ACE/6, Aerospace avionic electrical and fibre optictechnology.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the ne

4、cessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2012. Published by BSI StandardsLimited 2012ISBN 978 0 580 75706 8ICS 49.060Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was p

5、ublished under the authority of theStandards Policy and Strategy Committee on 29 February 2012.Amendments issued since publicationDate Text affectedBS EN 4611-009:2012EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 4611-009 February 2012 ICS 49.060 English Version Aerospace series - Cables, ele

6、ctrical, for general purpose, single and multicore assembly - XLETFE Family - Part 009: BJ -Nickel plated copper - Operating temperatures, between -65 C and 150 C - Single extruded wall for use as cable cores or within equipment in areas of high vibration, cable flexing and fluid contamination - UV

7、laser printable - Product standard Srie arospatiale - Cbles, lectriques, dusage gnral, mono et multiconducteurs - Famille XLETFE - Partie 009 : BJ - Cuivre nickel - Tempratures de fonctionnement comprises entre -65 C et 150 C - Fil simple isol utilis comme me de cbles ou dans les quipements dans les

8、 zones hautes vibrations, flexion de cbles et pollution des fluides - Marquable au laser UV - Norme de produit Luft- und Raumfahrt - Ein- und mehradrige elektrische Leitungen zur allgemeinen Verwendung, XLETFE-Familie -Teil 009: BJ, Kupfer vernickelt, Betriebstemperaturen zwischen -65 C und 150 C, e

9、infach extrudierte Isolierung zur Verwendung in Verseilungen oder in Gerten in Bereichen mit hoher Vibration, Bewegung der Leitung und Kontakt mit Flssigkeiten, UV-Laser bedruckbar - Produktnorm This European Standard was approved by CEN on 17 September 2011. CEN members are bound to comply with the

10、 CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management

11、 Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status a

12、s the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Ro

13、mania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2012 CEN All rights of exploitation in any form and by any means

14、 reserved worldwide for CEN national Members. Ref. No. EN 4611-009:2012: EBS EN 4611-009:2012EN 4611-009:2012 (E) 2 Contents Page Foreword 31 Scope 42 Normative references 43 Terms, definitions, symbols and abbreviations .44 Materials and construction .54.1 Materials .54.2 Construction .54.3 Number

15、of cores 54.4 Colour coding of cores .55 Required characteristics .56 Quality assurance 87 Designation 88 Identification and marking 89 Packaging, labelling and delivery lengths 810 Technical specification .8BS EN 4611-009:2012EN 4611-009:2012 (E) 3 Foreword This document (EN 4611-009:2012) has been

16、 prepared by the Aerospace and Defence Industries Association of Europe - Standardization (ASD-STAN). After enquiries and votes carried out in accordance with the rules of this Association, this Standard has received the approval of the National Associations and the Official Services of the member c

17、ountries of ASD, prior to its presentation to CEN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by August 2012, and conflicting national standards shall be withdrawn at the latest by August 2012.

18、Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organization

19、s of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,

20、Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 4611-009:2012EN 4611-009:2012 (E) 4 1 Scope This European Standard specifies the characteristics of UV laser printable, nickel plated copper conductor, electrical cables Crosslinked Ethylene Tetra Fluoro Et

21、hylene co-polymer XLETFE family for use in the on-board electrical systems of aircraft at operating temperatures between 65 C and 150 C, operating at voltages not exceeding 600 V r.m.s and frequencies not exceeding 2 000 Hz. These cables are intended for use as cores for jacketed cables or within eq

22、uipment in areas where combinations of high vibration, cable flexing and fluid contamination are normal. In case of conflict between this European Standard and other referenced documents the requirements of this European Standard should take precedence. 2 Normative references The following documents

23、, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 2083, Aerospace series Copp

24、er or copper alloys conductors for electrical cables Product standard EN 2084, Aerospace series Cables, electric, single-core, general purpose, with conductors in copper or copper alloy Technical specification EN 2235, Aerospace series Single and multicore electrical cables, screened and jacketed EN

25、 3475-1001, Aerospace series Cables, electrical, aircraft use Test methods Part 100: General EN 4611-002, Aerospace series Cables, electrical, for general purpose, single and multicore assembly XLETFE Family Part 002: General EN 9133, Aerospace series Quality management systems Qualification procedu

26、re for aerospace standard parts 3 Terms, definitions, symbols and abbreviations For the purposes of this document, the terms, definitions, symbols and abbreviations given in EN 3475-100 apply. 1And all its parts BS EN 4611-009:2012EN 4611-009:2012 (E) 5 4 Materials and construction 4.1 Materials Con

27、ductor The cable conductors shall be made of nickel plated copper according to EN 4611-002 and EN 2083 code D. Insulation for conductor all size codes extruded XLETFE For single core, it shall be possible to mark the outer insulation by UV laser printing. 4.2 Construction See EN 4611-002 and Table 1

28、. Table 1 Single core cables Code for nominal section Nominal section AWG aLinear resistance at 20 C Maximum external diameter Mass Minimum insulation thickness /km kg/km mm2max. mm max. mm002 b 004 006 010 0,25 0,4 0,6 1 24 22 20 18 114,0 60,0 33,2 21,1 0,94 1,08 1,35 1,59 2,76 3,90 6,67 10,30 0,13

29、 0,13 0,13 0,13 aAWG = Closest American Wire Gauge. bNickel plated copper alloy conductor 4.3 Number of cores See EN 4611-002. See EN 2235 for cabling. 4.4 Colour coding of cores See EN 4611-002. 5 Required characteristics According to EN 2084 and EN 3475-100 See Table 2. NOTE Tests EN 3475-302 to E

30、N 3475-706 are only performed on the single core cable. BS EN 4611-009:2012EN 4611-009:2012 (E) 6 Table 2 EN 3475- Test Details 201 Visual examination Applicable 202 Mass Applicable; see Table 1 and Table 2. 203 Dimensions Applicable; see Table 1 and Table 2. 301 Ohmic resistance per unit length App

31、licable; see Table 1 and Table 2. 302 Voltage proof test Applicable 303 Insulation resistance Applicable (20 2) C, 500 M.km minimum (95 2) C, 1 M.km minimum 304 Surface resistance Applicable 12 500 M.mm minimum 305 Overload resistance Applicable T1= (250 5) C; T2 = (380 5) C 401 Accelerated ageing A

32、pplicable Temperature (200 3) C 402 Shrinkage and delamination Applicable Temperature (150 5) C Maximum shrinkage at each end of cable: 0,80 mm on size code 002 to 006 1,00 mm on size code 010 403 Delamination and blocking Applicable Temperature (150 5) C 404 Thermal shock Applicable Temperatures (

33、65 2) C and (260 5) C Maximum shrinkage at each end of cable: 1,00 mm 405 Bending at ambient temperature Applicable 406 Cold bend test Applicable Temperature ( 65 2) C 407 Flammability Applicable Methods 1 and 2 Flame application 15 s Extinguishing time: 3 s max. 408 Fire resistance Not applicable 4

34、09 Air-excluded ageing Not applicable 410 Thermal endurance Applicable 50 000 hours Temperature 180 C 411 Resistance to fluids Applicable No crazing or delamination, 5 % maximum swell, colour changes or removal of marking 412 Humidity resistance Applicable Method B Temperature (90 2) C Duration 672

35、hours 413 Wrap back test Not applicable 414 Differential scanning calorimeter (DSC test) Not applicable (continued)BS EN 4611-009:2012EN 4611-009:2012 (E) 7 Table 2 (continued) EN 3475- Test Details 501 Dynamic cut-through Applicable single core Temperature (135 3) C Size code Nominal section Cut-th

36、roughforce mm2N 001 002 004 006 010 0,15 0,25 0,40 0,60 1,00 7,5 10 15 15 15 502 Notch propagation Not applicable 503 Scrape abrasion Applicable Temperature (20 3) C Minimum number of cycles for size 002 100 All other sizes 150 Size code Nominal section Load mm2N 002 004 006 010 0,25 0,4 0,6 1 8,0 8

37、,0 8,0 8,0 504 Torsion Not applicable 505 Tensile test on conductors and strands Applicable 506 Plating continuity Applicable 507 Adherence of plating Applicable 508 Plating thickness Applicable 509 Solderability Not applicable 510 Tensile strength and elongation of extruded insulation, sheath and j

38、acket material Applicable 35 MPa and 75 % 511 Cable-to-cable abrasion Not applicable 512 Flexure endurance Not applicable 601 Smoke density Applicable code 006 Ds 50, 4 minutes 602 Toxicity Applicable code 006 603 Resistance to wet arc tracking Applicable or use EN 3475-605 as an alternative Wire da

39、mage 70 mm 75 % of collateral wires must not be open circuit wet dielectric voltage proof test (EN 3475-302) not applicable (continued)BS EN 4611-009:2012EN 4611-009:2012 (E) 8 Table 2 (concluded) EN 3475- Test Details 604 Resistance to dry arc propagation Applicable Wire damage 70 mm 75 % of collat

40、eral wires must pass the wet dielectric voltage proof test at 1,0 kV r.m.s.(EN 3475-302) 605 Wet short circuit test Applicable 701 Strippability and adherence of insulation to the conductor Applicable 702 Screen pushback capability Not applicable 703 Permanence of manufacturers marking Applicable 70

41、4 Flexibility Not applicable 705 Contrast measurement Applicable Laser marking K 50 % 706 Laser markability Not applicable 6 Quality assurance See EN 9133. 7 Designation EXAMPLE: Description block CABLE, ELECTRICAL Identity block EN4611-009A010P Number of this European Standard Code letter for numbe

42、r of cores (see EN 4611-002, Table 2) Code for nominal section (see Table 1) Code letter for colour coding of cores (see EN 4611-002) 8 Identification and marking See EN 4611-002. 9 Packaging, labelling and delivery lengths See EN 2084. 10 Technical specification See EN 2084. See EN 2235. This page

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