AWS A5 11 A5 11M-2018 Specification for Nickel and Nickel-Alloy Welding Electrodes for Shielded Metal Arc Welding (11th Edition).pdf

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1、AWS A5.11/A5.11M:2018An American National StandardSpecification forNickel and Nickel-Alloy WeldingElectrodes forShielded MetalArc WeldingAWS A5.11/A5.11M:2018An American National StandardApproved by theAmerican National Standards InstituteOctober 27, 2017Specification forNickel and Nickel-Alloy Weld

2、ingElectrodes for Shielded Metal Arc Welding11th EditionSupersedes AWS A5.11/A5.11M:2010Prepared by theAmerican Welding Society (AWS) A5 Committee on Filler Metals and Allied MaterialsUnder the Direction of theAWS Technical Activities CommitteeApproved by theAWS Board of DirectorsAbstractThis specif

3、ication prescribes the composition, dimensions, soundness, and properties of weld metal for more than 40classifications of nickel and nickel-alloy covered electrodes. Major topics include general requirements, testing, manu-facturing, identification, and packaging. A guide to using the specification

4、 is included in Annex A.This specification makes use of both U.S. Customary Units and the International System of Units (SI). Since these arenot equivalent, each system must be used independently of the other.iiAWS A5.11/A5.11M:2018ISBN: 978-0-87171-928-7 2018 by American Welding SocietyAll rights r

5、eservedPrinted in the United States of AmericaPhotocopy Rights. No portion of this standard may be reproduced, stored in a retrieval system, or transmitted in anyform, including mechanical, photocopying, recording, or otherwise, without the prior written permission of the copyrightowner.Authorizatio

6、n to photocopy items for internal, personal, or educational classroom use only or the internal, personal, oreducational classroom use only of specific clients is granted by the American Welding Society provided that the appropriatefee is paid to the Copyright Clearance Center, 222 Rosewood Drive, Da

7、nvers, MA 01923, tel: (978) 750-8400; Internet:.iiiAWS A5.11/A5.11M:2018Statement on the Use of American Welding Society StandardsAll standards (codes, specifications, recommended practices, methods, classifications, and guides) of the AmericanWelding Society (AWS) are voluntary consensus standards

8、that have been developed in accordance with the rules of theAmerican National Standards Institute (ANSI). When AWS American National Standards are either incorporated in, ormade part of, documents that are included in federal or state laws and regulations, or the regulations of other governmentalbod

9、ies, their provisions carry the full legal authority of the statute. In such cases, any changes in those AWS standardsmust be approved by the governmental body having statutory jurisdiction before they can become a part of those lawsand regulations. In all cases, these standards carry the full legal

10、 authority of the contract or other document that invokesthe AWS standards. Where this contractual relationship exists, changes in or deviations from requirements of an AWSstandard must be by agreement between the contracting parties.AWS American National Standards are developed through a consensus

11、standards development process that bringstogether volunteers representing varied viewpoints and interests to achieve consensus. While AWS administers the processand establishes rules to promote fairness in the development of consensus, it does not independently test, evaluate, orverify the accuracy

12、of any information or the soundness of any judgments contained in its standards.AWS disclaims liability for any injury to persons or to property, or other damages of any nature whatsoever, whetherspecial, indirect, consequential, or compensatory, directly or indirectly resulting from the publication

13、, use of, or relianceon this standard. AWS also makes no guarantee or warranty as to the accuracy or completeness of any information publishedherein.In issuing and making this standard available, AWS is neither undertaking to render professional or other services for oron behalf of any person or ent

14、ity, nor is AWS undertaking to perform any duty owed by any person or entity to someoneelse. Anyone using these documents should rely on his or her own independent judgment or, as appropriate, seek theadvice of a competent professional in determining the exercise of reasonable care in any given circ

15、umstances. It isassumed that the use of this standard and its provisions is entrusted to appropriately qualified and competent personnel.This standard may be superseded by new editions. This standard may also be corrected through publication of amendmentsor errata, or supplemented by publication of

16、addenda. Information on the latest editions of AWS standards includingamendments, errata, and addenda is posted on the AWS web page (www.aws.org). Users should ensure that they havethe latest edition, amendments, errata, and addenda.Publication of this standard does not authorize infringement of any

17、 patent or trade name. Users of this standard acceptany and all liabilities for infringement of any patent or trade name items. AWS disclaims liability for the infringement ofany patent or product trade name resulting from the use of this standard.AWS does not monitor, police, or enforce compliance

18、with this standard, nor does it have the power to do so.Official interpretations of any of the technical requirements of this standard may only be obtained by sending a request,in writing, to the appropriate technical committee. Such requests should be addressed to the American Welding Society,Atten

19、tion: Managing Director, Standards Development, 8669 NW 36 St, # 130, Miami, FL 33166 (see Annex B). Withregard to technical inquiries made concerning AWS standards, oral opinions on AWS standards may be rendered. Theseopinions are offered solely as a convenience to users of this standard, and they

20、do not constitute professional advice.Such opinions represent only the personal opinions of the particular individuals giving them. These individuals do notspeak on behalf of AWS, nor do these oral opinions constitute official or unofficial opinions or interpretations of AWS.In addition, oral opinio

21、ns are informal and should not be used as a substitute for an official interpretation.This standard is subject to revision at any time by the AWS A5 Committee on Filler Metals and Allied Materials. It mustbe reviewed every five years, and if not revised, it must be either reaffirmed or withdrawn. Co

22、mments (recommendations,additions, or deletions) and any pertinent data that may be of use in improving this standard are required and should beaddressed to AWS Headquarters. Such comments will receive careful consideration by the AWS A5 Committee onFiller Metals and Allied Materials and the author

23、of the comments will be informed of the Committees response to thecomments. Guests are invited to attend all meetings of the AWS A5 Committee on Filler Metals and Allied Materialsto express their comments verbally. Procedures for appeal of an adverse decision concerning all such comments areprovided

24、 in the Rules of Operation of the Technical Activities Committee. A copy of these Rules can be obtained fromthe American Welding Society, 8669 NW 36 St, # 130, Miami, FL 33166.This page is intentionally blank.ivAWS A5.11/A5.11M:2018vAWS A5.11/A5.11M:2018PersonnelAWS A5 Committee on Filler Metals and

25、 Allied MaterialsH. D. Wehr, Chair Arcos Industries, LLCR. D. Fuchs, 2nd Vice Chair Voestalpine Bhler Welding USA, IncorporatedR. K. Gupta, Secretary American Welding SocietyT. Anderson ITW Welding North America J. C. Bundy Hobart Brothers CompanyJ. L. Caron Haynes International, IncorporatedG. L. C

26、houinard Stoody Company (a division of ESAB)D. D. Crockett ConsultantR. V. Decker WeldstarD. M. Fedor The Lincoln Electric CompanyJ. G. Feldstein Foster Wheeler North AmericaD. A. Fink The Lincoln Electric CompanyG. L. Franke ConsultantR. M. Henson J.W. Harris Company, IncorporatedS. D. Kiser Consul

27、tantP. J. Konkol Concurrent Technologies CorporationD. J. Kotecki Damian Kotecki Welding ConsultantsL. G. Kvidahl Ingalls ShipbuildingA. Y. Lau Canadian Welding BureauJ. S. Lee ChevronJ. R. Logan Babcock therefore each system must be usedindependently of the other, without combining values in any wa

28、y. In selecting rational metric units, AWS A1.1, MetricPractice Guide for the Welding Industry, and International Standard ISO 544, Welding consumables Technical deliv-ery conditions for welding filler materials and fluxes Type of product, dimensions, tolerances and markings, are usedwhere suitable.

29、 Tables and figures make use of both U.S. Customary and SI units, which with the application of thespecified tolerances provides for interchangeability of products in both the U.S. Customary and SI units. This documentalso relates its classifications to ISO 14172, Welding consumables Covered electro

30、des for manual metal arc weldingof nickel and nickel alloys Classification.The first specification for nickel and nickel-alloy covered electrodes was issued in 1954 by a joint committee of theAmerican Society for Testing and Materials and the American Welding Society. The first revision in 1964 was

31、also theresult of the cooperative effort. This revision is the eighth prepared entirely by the AWS A5 Committee on Filler Metalsand Allied Materials.Substantive changes, such as addition of new filler metal classifications ENiCrFe-15 and ENiMoCr-1 along with chem-ical composition change in ENiCrMo-1

32、9 are shown in Italic font.The requester of the chemical composition change for ENiCrMo-19 classification stated that this alloy is not patented inUSA, but patented in Germany (patent DE 59801333), France (patent FR 991788), and the UK (GB 991788). All ofthese were generated out of the European pate

33、nt EP991788 and will expire on May 27, 2018.Requirements for diameter and length, core wire and covering, exposed core, electrode identification, packaging, andmarking of packages now refer to AWS A5.02/A5.02M.NOTE: The users attention is called to the possibility that compliance with this standard

34、may require use of aninvention covered by patent rights. By publication of this standard, no position is taken with respect to the validityof any such claim or of any patent rights in connection therewith. If the patent holder has filed a statement ofwillingness to grant a license under these rights

35、 on reasonable and non-discriminatory terms and conditions toapplicants desiring to obtain such a license, then details may be obtained from the standard developer.Document DevelopmentASTM B295-54T Tentative Specification for Nickel-Base Alloy Covered Welding ElectrodesAWS A5.11-54TAWS A5.11-64T Ten

36、tative Specification for Nickel and Nickel-Alloy Covered Welding ElectrodesASTM B295-64TAWS A5.11-69 Specification for Nickel and Nickel-Alloy Covered Welding ElectrodesAWS A5.11-Add 1-75 Addenda to Specification for Nickel and Nickel Alloy Covered Welding ElectrodesAWS A5.11-76 Specification for Ni

37、ckel and Nickel Alloy Covered Welding ElectrodesANSI/AWS A5.11-83 Specification for Nickel and Nickel Alloy Covered Welding ElectrodesANSI/AWS A5.11-90 Specification for Nickel and Nickel Alloy Welding Electrodes for Shielded Metal Arc WeldingxAWS A5.11/A5.11M:2018Document Development (Continued)ANS

38、I/AWS A5.11/A5.11M-97 Specification for Nickel and Nickel-Alloy Welding Electrodes for Shielded Metal ArcWeldingAWS A5.11/A5.11M:2005 Specification for Nickel and Nickel-Alloy Welding Electrodes for Shielded Metal ArcWeldingAWS A5.11/A5.11M:2010 Specification for Nickel and Nickel-Alloy Welding Elec

39、trodes for Shielded Metal ArcWeldingComments and suggestions for the improvement of this standard are welcome. They should be sent to the Secretary,AWS A5 Committee on Filler Metals and Allied Materials, American Welding Society, 8669 NW 36 St, # 130, Miami,FL 33166.xiAWS A5.11/A5.11M:2018Table of C

40、ontentsPage No.Personnel . vForewordixList of Tables.xiiList of Figures.xii1. Scope.12. Normative References .13. Classification34. Acceptance .35. Certification .36. Rounding Procedure .97. Summary of Tests 98. Retest 99. Weld Test Assemblies 910. Chemical Analysis .1511. Radiographic Test1512. Ten

41、sion Test2113. Bend Test 2114. Method of Manufacture2115. Standard Sizes and Lengths .2116. Core Wire and Covering.2117. Exposed Core .2518. Electrode Identification.2519. Packaging .2520. Marking of Packages.25Annex A (Informative)Guide to AWS Specification for Nickel and Nickel-Alloy Welding Elect

42、rodes forShielded Metal Arc Welding27Annex B (Informative)Requesting an Official Interpretation on an AWS Standard 39AWS Filler Metal Specifications by Material and Welding Process41AWS Filler Metal Specifications and Related Documents.43xiiAWS A5.11/A5.11M:2018List of TablesTable Page No.1 Chemical

43、 Composition Requirements for Undiluted Weld Metal42 Required Tests and Positions 103 Base Metals for Test Assemblies144 All-Weld-Metal Tension Test Requirements 225 Dimensions of Bend Test Specimens .236 Bend Test Requirements.24A.1 Comparison of Classifications29A.2 Discontinued Classifications 37

44、List of FiguresFigure Page No.1 Pad for Chemical Analysis of Undiluted Weld Metal 112 Groove Weld Test Assembly for Mechanical Properties and Soundness .123 Groove Weld Test Assembly for Radiographic Soundness Test.134 Radiographic Standards for 1/8 in 3 mm Test Assembly.165 Radiographic Standards f

45、or 1/4 in 6 mm Test Assembly.176 Radiographic Standards for 3/8 in 10 mm Test Assembly.187 Radiographic Standards for 1/2 in 12 mm Test Assembly.198 Radiographic Standards for 3/4 in 20 mm Test Assembly.20AWS A5.11/A5.11M:20181Specification for Nickel and Nickel-Alloy WeldingElectrodes for Shielded

46、Metal Arc Welding1. Scope1.1 This specification prescribes requirements for the classification of nickel and nickel-alloy covered electrodes forshielded metal arc welding. It includes those compositions in which the nickel content generally exceeds that of anyother element.11.2 This specification ma

47、kes use of both U.S. Customary Units and the International System of Units (SI). The measure-ments are not exact equivalents; therefore, each system must be used independently of the other without combining inany way when referring to material properties. The specification with the designation A5.11

48、 uses U.S. Customary Units.The specification A5.11M uses SI Units. The latter are shown within brackets ( ) or in appropriate columns in tablesand figures. Standard dimensions based on either system may be used for sizing of filler metal or packaging or bothunder A5.11 or A5.11M specifications.1.3 S

49、afety and health issues and concerns are beyond the scope of this standard; some safety and health information isprovided, but such issues are not fully addressed herein. Some safety and health information can be found in AnnexClauses A5 and A10.Safety and Health information is available from the following sources:American Welding Society:(1) ANSI Z49.1, Safety in Welding, Cutting, and Allied Processes(2) AWS Safety and Health Fact Sheets(3) Other safety and health information on AWS websiteMaterial or Equipment Manufacturers:(1) Safety Data Sheets s