AWS A5 10 A5 10M-2012 Welding Consumables - Wire Electrodes Wires and Rods for Welding of Aluminum and Aluminum-Alloys - Classification (10th Edition).pdf

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1、AWS A5.10/A5.10M:2012(ISO 18273:2004 MOD)An American National StandardWeldingConsumablesWire Electrodes,Wires and Rodsfor Welding ofAluminum andAluminum-AlloysClassificationAWS A5.10/A5.10M:2012(ISO 18273:2004 MOD)An American National StandardApproved by theAmerican National Standards InstituteOctob

2、er 4, 2012Welding ConsumablesWire Electrodes,Wires and Rods for Welding of Aluminumand Aluminum-AlloysClassification10th EditionSupersedes AWS A5.10/A5.10M:1999Prepared by theAmerican Welding Society (AWS) A5 Committee on Filler Metals and Allied MaterialsUnder the Direction of theAWS Technical Acti

3、vities CommitteeApproved by theAWS Board of DirectorsAbstractThis specification prescribes requirements for the classification of bare, wrought and cast aluminum-alloy electrodes androds for use with the gas metal arc, gas tungsten arc, oxyfuel gas, and plasma arc welding processes.This specificatio

4、n makes use of both U.S. Customary Units and the International System of Units (SI). Since these arenot equivalent, each system must be used independently of the other.iiAWS A5.10/A5.10M:2012 (ISO 18273:2004 MOD)International Standard Book Number: 978-0-87171-825-9American Welding Society8669 Doral

5、Blvd., Suite 130, Doral, FL 33166 2012 by American Welding SocietyAll rights reservedPrinted in the United States of AmericaPhotocopy Rights. No portion of this standard may be reproduced, stored in a retrieval system, or transmitted in anyform, including mechanical, photocopying, recording, or othe

6、rwise, without the prior written permission of the copyrightowner.Authorization to photocopy items for internal, personal, or educational classroom use only or the internal, personal, oreducational classroom use only of specific clients is granted by the American Welding Society provided that the ap

7、propriatefee is paid to the Copyright Clearance Center, 222 Rosewood Drive, Danvers, MA 01923, tel: (978) 750-8400; Internet:.iiiAWS A5.10/A5.10M:2012 (ISO 18273:2004 MOD)Statement on the Use of American Welding Society StandardsAll standards (codes, specifications, recommended practices, methods, c

8、lassifications, and guides) of the AmericanWelding Society (AWS) are voluntary consensus standards that have been developed in accordance with the rules of theAmerican National Standards Institute (ANSI). When AWS American National Standards are either incorporated in, ormade part of, documents that

9、 are included in federal or state laws and regulations, or the regulations of other govern-mental bodies, their provisions carry the full legal authority of the statute. In such cases, any changes in those AWSstandards must be approved by the governmental body having statutory jurisdiction before th

10、ey can become a part ofthose laws and regulations. In all cases, these standards carry the full legal authority of the contract or other documentthat invokes the AWS standards. Where this contractual relationship exists, changes in or deviations from requirementsof an AWS standard must be by agreeme

11、nt between the contracting parties.AWS American National Standards are developed through a consensus standards development process that bringstogether volunteers representing varied viewpoints and interests to achieve consensus. While AWS administers theprocess and establishes rules to promote fairn

12、ess in the development of consensus, it does not independently test, evalu-ate, or verify the accuracy of any information or the soundness of any judgments contained in its standards.AWS disclaims liability for any injury to persons or to property, or other damages of any nature whatsoever, whethers

13、pecial, indirect, consequential, or compensatory, directly or indirectly resulting from the publication, use of, or relianceon this standard. AWS also makes no guarantee or warranty as to the accuracy or completeness of any informationpublished herein.In issuing and making this standard available, A

14、WS is neither undertaking to render professional or other services for oron behalf of any person or entity, nor is AWS undertaking to perform any duty owed by any person or entity to someoneelse. Anyone using these documents should rely on his or her own independent judgment or, as appropriate, seek

15、 theadvice of a competent professional in determining the exercise of reasonable care in any given circumstances. It isassumed that the use of this standard and its provisions is entrusted to appropriately qualified and competent personnel.This standard may be superseded by new editions. This standa

16、rd may also be corrected through publication of amendmentsor errata or supplemented by publication of addenda. Information on the latest editions of AWS standards includingamendments, errata, and addenda is posted on the AWS web page (www.aws.org). Users should ensure that they have thelatest editio

17、n, amendments, errata, and addenda.Publication of this standard does not authorize infringement of any patent or trade name. Users of this standard acceptany and all liabilities for infringement of any patent or trade name items. AWS disclaims liability for the infringement ofany patent or product t

18、rade name resulting from the use of this standard.AWS does not monitor, police, or enforce compliance with this standard, nor does it have the power to do so.Official interpretations of any of the technical requirements of this standard may only be obtained by sending a request,in writing, to the ap

19、propriate technical committee. Such requests should be addressed to the American Welding Society,Attention: Managing Director, Technical Services Division, 8669 Doral Blvd., Suite 130, Doral, FL 33166 (see Annex B).With regard to technical inquiries made concerning AWS standards, oral opinions on AW

20、S standards may be rendered.These opinions are offered solely as a convenience to users of this standard, and they do not constitute professional advice.Such opinions represent only the personal opinions of the particular individuals giving them. These individuals do notspeak on behalf of AWS, nor d

21、o these oral opinions constitute official or unofficial opinions or interpretations of AWS.In addition, oral opinions are informal and should not be used as a substitute for an official interpretation.This standard is subject to revision at any time by the AWS A5 Committee on Filler Metals and Allie

22、d Materials. It mustbe reviewed every five years, and if not revised, it must be either reaffirmed or withdrawn. Comments (recommendations,additions, or deletions) and any pertinent data that may be of use in improving this standard are required and shouldbe addressed to AWS Headquarters. Such comme

23、nts will receive careful consideration by the AWS A5 Committee onFiller Metals and Allied Materials and the author of the comments will be informed of the Committees response to thecomments. Guests are invited to attend all meetings of the AWS A5 Committee on Filler Metals and Allied Materials toexp

24、ress their comments verbally. Procedures for appeal of an adverse decision concerning all such comments are providedin the Rules of Operation of the Technical Activities Committee. A copy of these Rules can be obtained from the AmericanWelding Society, 8669 Doral Blvd., Suite 130, Doral, FL 33166.Th

25、is page is intentionally blank.ivAWS A5.10/A5.10M:2012 (ISO 18273:2004 MOD)vAWS A5.10/A5.10M:2012 (ISO 18273:2004 MOD)PersonnelAWS A5 Committee on Filler Metals and Allied MaterialsH. D. Wehr, Chair Arcos Industries, LLCJ. J. DeLoach Jr., 1st Vice Chair Naval Surface Warfare CenterR. D. Fuchs, 2nd V

26、ice Chair Bhler Welding Group USA, IncorporatedR. K. Gupta, Secretary American Welding SocietyT. Anderson ITW Welding North America J. M. Blackburn Naval Sea Systems CommandJ. C. Bundy Hobart Brothers CompanyJ. L. Caron Haynes International, IncorporatedD. D. Crockett ConsultantR. V. Decker Weldstar

27、D. A. DelSignore ConsultantH. W. Ebert Consulting Welding EngineerD. M. Fedor The Lincoln Electric CompanyJ. G. Feldstein Foster Wheeler North AmericaS. E. Ferree ESAB Welding and Cutting ProductsD. A. Fink The Lincoln Electric CompanyG. L. Franke Naval Surface Warfare CenterR. M. Henson J. W. Harri

28、s Company, IncorporatedS. D. Kiser Special MetalsP. J. Konkol Concurrent Technologies CorporationD. J. Kotecki Damian Kotecki Welding ConsultantsL. G. Kvidahl Northrop Grumman Ship SystemsA. Y. Lau Canadian Welding BureauJ. S. Lee ChevronT. Melfi The Lincoln Electric CompanyK. M. Merlo EWIM. T. Merl

29、o RevWires LLCB. Mosier Polymet CorporationA. K. Mukherjee Siemens Power Generation, IncorporatedT. C. Myers Oceaneering Intervention EngineeringC. L. Null ConsultantB. A. Pletcher CB therefore, each system must be used independently of the other, without combining values inany way. In selecting rat

30、ional metric units, AWS A1.1, Metric Practice Guide for the Welding Industry, is used wheresuitable. Tables and figures make use of both U.S. Customary and SI Units, which with the application of the specifiedtolerances provide for interchangeability of products in both the U.S. Customary and SI Uni

31、ts.ISO uses comma (,) for decimal, but AWS uses period (.) for decimal. Decimal commas have been changed to decimalperiods.Additions and modifications to ISO 18273:2004 are shown in italic font.Changes in this edition include addition of “ER1070, R1070, ER1080A, R1080A, ER1200, R1200, ER1450, R1450,

32、ER3103, R3103, ER4018, R4018, ER4043A, R4043A, ER4046, R4046, ER4047A, R4047A, ER5087, R5087, ER5183A,R5183A, ER5187, R5187, ER5249, R5249, ER5356A, R5356A, ER5556A, R5556A, ER5556B, R5556B, ER5556C,R5556C, ER5654A, R5654A, ER5754, and R5754, as a result of ISO 18273 adoption. Beryllium has been red

33、uced to0.0003% maximum for most classifications as shown in Table 1.Other new classifications ER4943 and R4943 have been added. These two classifications are subject to a pending patentapplication.NOTE: The users attention is called to the possibility that compliance with this standard may require u

34、se of an inventioncovered by patent rights. By publication of this standard, no position is taken with respect to the validity of any suchclaim(s) or of any patent rights in connection therewith. If a patent holder has filed a statement of willingness to grant alicense under these rights on reasonab

35、le and non-discriminatory terms and conditions to applicants desiring to obtainsuch a license, then details may be obtained from the standards developer.This specification developed as below:ASTM B285-54T Tentative Specification for Aluminum and Aluminum-Alloy Welding Rods and Bare ElectrodesAWS A5.

36、10-54TASTM B285-57T Tentative Specification for Aluminum and Aluminum-Alloy Welding Rods and Bare ElectrodesAWS A5.10-57TAWS A5.10-61T Tentative Specification for Aluminum and Aluminum-Alloy Welding Rods and Bare ElectrodesASTM B285-61TAWS A5.10-69 Specification for Aluminum and Aluminum-Alloy Weldi

37、ng Rods and Bare ElectrodesANSI W5.10-1973viiiAWS A5.10/A5.10M:2012 (ISO 18273:2004 MOD)ANSI/AWS A5.10-80 Specification for Aluminum and Aluminum-Alloy Bare Electrodes and RodsANSI/AWS A5.10-88 Specification for Bare Aluminum and Aluminum-Alloy Welding Electrodes and RodsANSI/AWS A5.10-92 Specificat

38、ion for Bare Aluminum and Aluminum-Alloy Welding Electrodes and RodsAWS A5.10/A5.10M:1999 Specification for Bare Aluminum and Aluminum-Alloy Welding Electrodes and RodsAWS A5.10/A5.10M:1999 (R2007) Specification for Bare Aluminum and Aluminum-Alloy Welding Electrodes and RodsComments and suggestions

39、 for the improvement of this standard are welcome. They should be sent to the Secretary,AWS A5 Committee on Filler Metal and Allied Materials, American Welding Society, 8669 Doral Blvd., Suite 130, Doral,FL 33166.ixAWS A5.10/A5.10M:2012 (ISO 18273:2004 MOD)Table of ContentsPage No.Personnel vForewor

40、d.viiList of Tables.xList of Figures.x1. Scope.12. Normative references 13. Classification24 Acceptance .25. Certification .26. Rounding-off procedure27. Summary of tests .58. Retest 59. Weld test assemblies 510. Chemical analysis 1011. Radiographic test.1012. Bead-on-plate test1013. Method of manuf

41、acture 1114. Standard sizes 1115. Finish and uniformity .1216. Standard package forms.1217. Winding requirements 1218. Filler metal identification .1219. Packaging .1520. Marking of packages.1521. Symbols and requirements .1522. Mechanical properties of the weld metal 15National AnnexesAnnex A (Info

42、rmative)Guide to Welding ConsumablesWire Electrodes, Wires and Rods forAnnex A (Informative)Welding of Aluminum and Aluminum-AlloysClassification 17Annex B (Informative)Guidelines for the Preparation of Technical Inquiries .27Annex C (Informative)List of Deviations from ISO 18273:2004 29AWS Filler M

43、etal Specifications by Material and Welding Process 31AWS Filler Metal Specifications and Related Documents.33xAWS A5.10/A5.10M:2012 (ISO 18273:2004 MOD)List of TablesTable Page No.1 Symbol for the Chemical Composition of Solid Wires and Rods 32 Required Tests 63 Base Metal for Test Assemblies .94 S

44、tandard Sizes.145 Typical Sizes of Flattened Rods .146 Standard Packages, Dimensions, and Weights .15A.1 Guide to the Choice of Filler Metal for General Purpose Welding 23A.2 Discontinued Bare Aluminum and Aluminum-Alloy Welding Electrodes and Rods 25List of FiguresFigure Page No.1 Groove Weld Test

45、Assembly for Radiographic Test.82A Radiographic Acceptance Standards for 3/16 in 5 mm and 1/4 in 6.4 mm Thick TestAssembliesOverhead Welding Position112B Radiographic Acceptance Standards for 3/8 in 10 mm Thick Test AssembliesOverheadWelding Position.123 Radiographic Acceptance Standard for Test Ass

46、embliesFlat Position Welding 13AWS A5.10/A5.10M:2012 (ISO 18273:2004 MOD)1Welding consumables Wire electrodes, wires and rods for welding of aluminum and aluminum-alloys Classification1 Scope1.1 This standard specifies requirements for classification of solid wires and rods for fusion welding ofalum

47、inum and aluminum alloys. The classification of the solid wires and rods is based on their chemicalcomposition.1.2 Safety and health issues and concerns are beyond the scope of this standard and are therefore notfully addressed herein. Some safety and health information can be found in informative a

48、nnex Clauses A6and A12. Safety and health information is available from other sources, including, but not limited to, ANSIZ49.1, Safety in Welding, Cutting, and Allied Processes, and applicable federal and state regulations.1.3 This specification makes use of both U.S. Customary Units and the Intern

49、ational System of Units (SI).The measurements are not exact equivalents; therefore, each system must be used independently of theother without combining in any way when referring to weld metal properties. The specification A5.10 usesU.S. Customary Units. The specification with the designation A5.10M uses SI Units. The latter are shownwithin brackets ( ) or in appropriate columns in tables and figures. Standard dimensions based on eithersystem may be used for the sizing of electrodes or packaging or both under specification A5.10 or A5.10M.2 Normative referencesThis