ASTM E2782-2011 Standard Guide for Measurement Systems Analysis (MSA)《测量系统分析标准指南(MSA)》.pdf

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1、Designation:E278210 Designation: E2782 11An American National StandardStandard Guide forMeasurement Systems Analysis (MSA)1This standard is issued under the fixed designation E2782; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, t

2、he year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This guide presents terminology, concepts, and selected methods and formulas useful for measurement systems

3、 analysis(MSA). Measurement systems analysis may be broadly described as a body of theory and methodology that applies to thenon-destructive measurement of the physical properties of manufactured objects.1.2 UnitsThe system of units for this guide is not specified. Dimensional quantities in the guid

4、e are presented only asillustrations of calculation methods and are not binding on products or test methods treated.1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibilityof the user of this standard to establish appropriate

5、 safety and health practices and determine the applicability of regulatorylimitations prior to use.2. Referenced Documents2.1 ASTM Standards:2E177 Practice for Use of the Terms Precision and Bias in ASTM Test MethodsE456 Terminology Relating to Quality and StatisticsE2586 Practice for Calculating an

6、d Using Basic StatisticsE2587 Practice for Use of Control Charts in Statistical Process Control3. Terminology3.1 Definitions:3.1.1UnlessUnless otherwise noted, terms relating to quality and statistics are defined in Terminology E456.3.1.23.1.1 accepted reference value, na value that serves as an agr

7、eed-upon reference for comparison, and which is derived. as:(1) a theoretical or established value, based on scientific principles, (2) an assigned or certified value, based on experimental workof some national or international organization, or (3) a consensus or certified value, based on collaborat

8、ive experimental workunder the auspices of a scientific or engineering group. E1773.1.33.1.2 calibration, nprocess of establishing a relationship between a measurement device and a known standard value(s).3.1.43.1.3 gage, ndevice used as part of the measurement process to obtain a measurement result

9、.3.1.53.1.4 measurement process, nprocess used to assign a number to a property of an object or other physical entity.3.1.5.13.1.4.1 DiscussionThe term “measurement system” is sometimes used in place of measurement process. (See 3.1.6.)3.1.63.1.5 measurement result, nnumber assigned to a property of

10、 an object or other physical entity being measured.3.1.6.13.1.5.1 DiscussionThe word “measurement” is used in the same sense as measurement result.3.1.73.1.6 measurement system, nthe collection of hardware, software, procedures and methods, human effort, environmentalconditions, associated devices,

11、and the objects that are measured for the purpose of producing a measurement.3.1.81This guide is under the jurisdiction ofASTM Committee E11 on Quality and Statistics and is the direct responsibility of Subcommittee E11.20 on Test Method Evaluationand Quality Control.Current edition approved Oct. 1,

12、 2010. Published November 2010. DOI: 10.1520/E2782-10.Current edition approved Nov. 15, 2011. Published February 2012. DOI: 10.1520/E2782-11.2For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at serviceastm.org. For Annual Book of ASTM Standardsvolume

13、 information, refer to the standards Document Summary page on the ASTM website.1This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Becauseit may not be technically possible to adequa

14、tely depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current versionof the standard as published by ASTM is to be considered the official document.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocke

15、n, PA 19428-2959, United States.3.1.7 measurement systems analysis (MSA), nany of a number of specialized methods useful for studying a measurementsystem and its properties.3.2 Definitions of Terms Specific to This Standard:3.2.1 appraiser, nthe person who uses a gage or measurement system.3.2.2 dis

16、crimination ratio, nstatistical ratio calculated from the statistics from a gage R control chart methodologies are as described in Practice E2587.5. Characteristics of a Measurement System (Process)5.1 Measurement has been defined as “the assignment of numbers to material objects to represent the re

17、lations existing amongthem with respect to particular properties. The number assigned to some particular property serves to represent the relative amountof this property associated with the object concerned.” (1)35.2 A measurement system may be described as a collection of hardware, software, proced

18、ures and methods, human effort,environmental conditions, associated devices, and the objects that are measured for the purpose of producing a measurement. Inthe practical working of the measurement system, these factors combine to cause variation among measurements of the same object3The boldface nu

19、mbers in parentheses refer to the list of references at the end of this standard.E2782 112that would not be present if the system were perfect. A measurement system can have varying degrees of each of these factors,and in some cases, one or more factors may be the dominant contributor to this variat

20、ion.5.2.1 A measurement system is like a manufacturing process for which the product is a supply of numbers called measurementresults. The measurement system uses input factors and a sequence of steps to produce a result. The inputs are just varying degreesof the several factors described in 5.2 inc

21、luding the objects being measured. The sequence of process steps are that which wouldbe described in a method or procedure for producing the measurement. Taken as a whole, the various factors and the process stepswork collectively to form the measurement system/process.5.3 An important consideration

22、 in analyzing any measurement process is its interaction with time. This gives rise to theproperties of stability and consistency. A system that is stable and consistent is one that is predictable, within limits, over a periodof time. Such a system has properties that do not deteriorate with time (a

23、t least within some set time period) and is said to be ina state of statistical control. Statistical control, stability and consistency, and predictability have the same meaning in this sense.Measurement system instability and inconsistency will cause further added overall variation over a period of

24、 time.5.3.1 In general, instability is a common problem in measurement systems. Mechanical and electrical components may wearor degrade with time, human effort may exhibit increasing fatigue with time, software and procedures may change with time,environmental variables will vary with time, and so f

25、orth. Thus, measurement system stability is of primary concern in any ongoingmeasurement effort.5.4 There are several basic properties of measurement systems that are widely recognized among practitioners. These arerepeatability, reproducibility, linearity, bias, stability, consistency, and resoluti

26、on. In studying one or more of these properties, thefinal result of any such study is some assessment of the capability of the measurement system with respect to the property underinvestigation. Capability may be cast in several ways, and this may also be application dependent. One of the primary ob

27、jectivesin any MSA effort is to assess variation attributable to the various factors of the system. All of the basic properties assess variationin some form.5.4.1 Repeatability is the variation that results when a single object is repeatedly measured in the same way, by the sameappraiser, under the

28、same conditions (see Fig. 1). The term “precision” also denotes the same concept, but “repeatability” is foundmore often in measurement applications. The term “conditions” is sometimes combined with repeatability to denote “repeatabilityconditions” (see Terminology E456).5.4.1.1 The phrase “intermed

29、iate precision” is also used (for example, see Practice E177). The user of a measurement systemshall decide what constitutes “repeatability conditions” or “intermediate precision conditions” for the given application. Typically,repeatability conditions for MSA will be as described above.5.4.2 Reprod

30、ucibility is defined as the variation among average values as determined by several appraisers when measuring thesame group of objects using identical measurement systems under the same conditions (see Fig. 2). In a broader sense, this maybe taken as variation in average values of samples, either id

31、entical or selected at random from one homogeneous population, amongseveral laboratories or as measured using several systems.5.4.2.1 Reproducibility may include different equipment and measurement conditions. This broader interpretation has attached“reproducibility conditions” and shall be defined

32、and interpreted by the user of a measurement system. (In Practice E177,reproducibility includes interlaboratory variation.)5.4.3 Bias is the difference between a standard or accepted reference value for an object, often called a “master,” and the averagevalue of a sample of measurements of the objec

33、t(s) under a fixed set of conditions.5.4.4 Linearity is the change in bias over the operational range of the measurement system. If the bias is changing as a functionof the object being measured, we would say that the system is not linear. Linearity can also be interpreted to mean that aninstrument

34、response is linearly related to the characteristic being measured.5.4.5 Stability is variation in bias with time, usually a drift or trend, or erratic behavior.5.4.6 Consistency is the change in repeatability with time. A system is consistent with time when the standard deviation of therepeatability

35、 error remains constant. When a measurement system is stable and consistent, we say that it is a state of statisticalcontrol.FIG. 1 Repeatability and Bias ConceptsE2782 1135.4.7 The resolution of a measurement system has to do with its ability to discriminate between different objects. A system with

36、high resolution is one that is sensitive to small changes from object to object. Inadequate resolution may result in identicalmeasurements when the same object is measured several times under identical conditions. In this scenario, the measurement deviceis not capable of picking up variation as a re

37、sult of repeatability (under the conditions defined). Poor resolution may also resultin identical measurements when differing objects are measured. In this scenario, the objects themselves are too close in truemagnitude for the system to distinguish among.5.4.7.1 Resolution plays an important role i

38、n measurement in general. We can imagine the output of a process that is in statisticalcontrol and follows a normal distribution with mean, , and standard deviation, s. Based on the normal distribution, the naturalspread of the process is 6s. Suppose we measure objects from this process with a perfe

39、ct gage except for its finite resolutionproperty. Suppose further that the gage we are using is “graduated” as some fraction, 1/k, of the 6s natural process spread (integerk). For example, if k = 4, then the natural process tolerance would span four graduations on the gage; if k = 6, then the natura

40、lprocess spread would span six graduations on the gage. It is clear that, as k increases, we would have an increasingly betterresolution and would be more likely to distinguish between distinct objects, however close their magnitudes; at the oppositeextreme, for small k, fewer and fewer distinct obj

41、ects from the process would be distinguishable. In the limit, for large k, everyobject from this process would be distinguishable.5.4.7.2 In using this perfect gage, the finite resolution property plays a role in repeatability. For very large k, the resultingstandard deviation of many objects from t

42、he process would be nearly the magnitude of the true object standard deviation, s.Ask diminishes, the standard deviation of the measurements would increase as a result of the finite resolution property. Fig. 3illustrates this concept for a process centered at 0 and having s = 1 for k =4.5.4.7.3 The

43、illustration from Fig. 3 is a system capable of discriminating objects into groups no smaller than 1.5s in width sothat a frequency distribution of measured objects from this system will generally have four bins. This means four distinct productvalues can be detected. Using Fig. 3 and the theoretica

44、l probabilities from the normal distribution, it is possible to calculate thevariance of the measured values for various values of k. In this case, the variance of the measured values is approximately 1.119or 11.9 % larger than the true variance. The standard deviation is, therefore, 1.058 or 5.8 %

45、larger.5.4.7.4 This illustrates the important role that resolution plays in measurement in general and an MSAstudy in particular. Thereis a subtle interaction between the degree of resolution and more general repeatability and other measurement effects. In extremecases of poor resolution, an MSAstud

46、y may not be able to pick up a repeatability effect (all objects measured yield the same value).For an ideal system, for varying degrees of finite resolution as described in 5.4.7, there will be a component of variance as a resultof resolution alone. For positive integer value, k, when the smallest

47、measurement unit for a device is 1/kth of the 6s true naturalFIG. 2 Reproducibility ConceptFIG. 3 Finite Resolution Property of a Measurement Systemwhere Four “Graduations Fit within the Natural 6s ProcessSpread”E2782 114process range, the standard deviation as a result of the resolution effect may

48、be determined theoretically (assuming a normaldistribution). Table 1 shows the effect for selected values of k.5.4.7.5 A common rule of thumb is for a measurement device to have a resolution no greater than 0.6s, where s is the truenatural process standard deviation. This would give us k = 10 gradua

49、tion divisions within the true 6s natural process limits. In thatparticular case, the resulting variance of all measurements would have increased by approximately 1.9 % (Table 1, k = 10).5.5 MSA is a broad class of activities that studies the several properties of measurement systems, either individually, or somerelevant subset of properties taken collectively. Much of this activity uses well known methods of classical statistics, most notablyexperimental design techniques. In classical statistics, the term variance is used to denote variation in a set of numbers. I