ASTM C722-2004 Standard Specification for Chemical-Resistant Monolithic Floor Surfacings《耐化学侵蚀的单片楼板铺面材料标准规范》.pdf

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1、Designation: C 722 04Standard Specification forChemical-Resistant Monolithic Floor Surfacings1This standard is issued under the fixed designation C 722; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A n

2、umber in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers the requirements foraggregate-filled, resin-based, monolithic surfacings for useover concrete floors in areas

3、 where chemical resistance and theprotection of concrete are required.1.2 The application methods for these floor surfacingsinclude troweled, broadcast, slurry broadcast, self-leveling,sprayed, and reinforced. The resin chemistries include epoxy,urethane, polyester, and vinyl ester.1.3 Floor surfaci

4、ngs used as vessel linings are excludedfrom this specification.1.4 The values stated in SI units are to be regarded as thestandard. The values in parenthesis are provided for informa-tion only.1.5 This standard does not purport to address all of thesafety concerns, if any, associated with its use. I

5、t is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory requirements prior to use.2. Referenced Documents2.1 ASTM Standards:2C 267 Test Method for Chemical Resistance of Mortars,Grouts, and Monolithic Su

6、rfacings and Polymer ConcretesC 307 Test Method for Tensile Strength of Chemical-Resistant Mortars, Grouts, and Monolithic SurfacingsC 413 Test Method for Absorption of Chemical-ResistantMortars, Grouts, and Monolithic SurfacingsC 579 Test Method for Compressive Strength of Chemical-Resistant Mortar

7、s, Grouts, Monolithic Surfacings, andPolymer ConcretesC 580 Test Method for Flexural Strength and Modulus ofElasticity of Chemical-Resistant Mortars, Grouts, Mono-lithic Surfacings, and Polymer ConcretesC 811 Practice for Surface Preparation of Concrete forApplication of Chemical-Resistant Resin Mon

8、olithic Sur-facingsC 904 Terminology Relating to Chemical Resistant Non-Metallic MaterialsC 1028 Test Method for Determining the Static Coefficientof Friction of Ceramic Tile and Other Like Surfaces by theHorizontal Dynamometer Pull-Meter MethodC 1486 Practice for Testing Chemical-Resistant Broadcas

9、tand Slurry-Broadcast Resin Monolithic Floor SurfacingsD 638 Test Method for Tensile Properties of PlasticsD 790 Test Method for Flexural Properties of Unreinforcedand Reinforced Plastics and Electrical Insulating MaterialsD 1308 Test Method for Effect of Household Chemicals onClear and Pigmented Or

10、ganic FinishesD 2047 Test Method for Static Coefficient of Friction ofPolish-Coated Floor Surfaces as Measured by the JamesMachineD 6132 Test Method for Nondestructive Measurement ofDry Film Thickness of Organic Coatings Over ConcreteUsing an Ultrasonic Gauge2.2 ESD Association Standard:ESD-S7.1 ESD

11、 Association Standard for Protection of Elec-trostatic Discharge Susceptible ItemsFloor MaterialsResistive Characterization of Materials3. Terminology3.1 DefinitionsFor definitions of terms used in this stan-dard, see Terminology C 904.4. Significance and Use4.1 This standard specification covers th

12、e requirements forfloor surfacing products. When specifying surfacing overconcrete according to this standard, the floor surfacing shall beclassified by the application method, resin chemistry, aggregatetype, and applied thickness.4.2 The specifier must consider service conditions such aschemical ex

13、posure, traffic, and temperature conditions in se-lecting the flooring system.1This specification is under the jurisdiction of ASTM Committee C03 onChemical-Resistant Nonmetallic Materials and is the direct responsibility ofSubcommittee C03.02 on Mortar and Monolithics.Current edition approved March

14、 1, 2004. Published March 2004. Originallyapproved in 1972. Last previous edition approved in 1994 as C 722 94.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the s

15、tandards Document Summary page onthe ASTM website.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.4.3 Other items that are not specified in this standard but areimportant to the performance of the floor surfacing includecondition of

16、the concrete, concrete surface preparation, surfac-ing installation, and finished floor slope and surface texture.4.4 Additional items that may be required for specificapplications but are not specified in this standard include floorsurfacing electrical conductivity, spark generation properties,and

17、flatness and levelness.5. Classification5.1 Classification by application method includes: troweled(TR), broadcast (BC), slurry broadcast (SBC), self-leveling(SL), spray (SP), and reinforced (RF).5.2 Classification by resin chemistry includes epoxy (EP),urethane (UR), polyester (PE), and vinyl ester

18、 (VE).6. Materials6.1 Most of these systems include three components: aresinous liquid, a liquid setting agent, and an aggregatecomponent.6.2 The resinous liquid shall be epoxy, urethane (polyol),polyester or vinyl ester.6.3 The setting agents for these materials are usually amines(for epoxies), iso

19、cyanates (for urethanes), and peroxides (forpolyesters and vinyl esters).6.4 The aggregates or fillers are usually siliceous or carbon-aceous materials. These materials are selected to have adequateresistance to the chemicals that are in the area where they areinstalled and are properly sized to pro

20、vide ease of application.6.4.1 Other aggregates and/or filler components are fre-quently used to obtain specific properties. Aluminum oxide andsilicon carbide are used to provide increased abrasion and/orslip resistance properties in the flooring system.6.5 Reinforcing materials used with these floo

21、ring systemsmust themselves be chemical resistant. Such materials includesynthetic, carbon or fiberglass materials in mats, strands orrovings.6.6 The surfacing materials for TR, SL and SP systems areusually installed by mixing the resin with the setting agent,blending in the aggregate component unti

22、l uniform and ho-mogenous, and then placing and finishing the mixture onto aproperly prepared concrete substrate as per Practice C 811.6.7 The surfacing materials for BC systems are usuallyinstalled by mixing the resin with the setting agent (calledliquids here), and then spreading onto a properly p

23、reparedconcrete substrate. This is followed by broadcasting the aggre-gate to excess into the wet film. The application is allowed toharden. The excess aggregate is removed. The surface is thentopcoated with the same liquids or the application process isrepeated until the desired thickness is reache

24、d, and then thesurface is topcoated.6.8 In a SBC system, the resin, setting agent and aggregateare blended and applied on a properly prepared concretesubstrate. More aggregate is then broadcast into this slurry andallowed to harden. The excess aggregate is removed and thesystem is then topcoated.6.9

25、 RF systems are usually applied as the TR, SL or SPsystems. The reinforcement is usually embedded in this layerand then the reinforcement is saturated with liquids. A secondTR, SL, or SP layer is then applied.6.10 The components of the floor surfacing systems areusually formulated to perform optimal

26、ly at specified mixingratios. They are usually either packaged by the manufacturer inthe required proportions (weight or volume) or mixing instruc-tions include guidelines for mixing proportions.6.11 Any of these systems may be topcoated. At therecommendation of the manufacturer of the system, thist

27、opcoat may be mandatory for optimal appearance and perfor-mance.6.12 Many floor surfacings include some type of finishtexture or profile incorporated into the design of the surfacethat can range from relatively smooth to extremely aggressive.TR systems without a sealing topcoat, BC and SBC systemsin

28、herently produce surfaces with a texture. SL systems usuallyproduce a smooth surface. Other common methods for incor-porating texture include: broadcasting an aggregate into atopcoat (and optionally, resealing); or mixing an aggregatedirectly into the topcoat before application.6.13 Occasionally, fl

29、oor surfacings are required to havespecific conductive or static dissipative electrical properties forpersonnel or product protection. Specific requirements forelectrical resistance are not covered in this standard. Refer toESD-S7.1 for test methods to determine this property.6.14 In areas where fla

30、mmable materials are present, it maybe required that floor surfacings be non-sparking when im-pacted with metallic or other hard materials. Specific require-ments for non-sparking properties are not covered in thisstandard.7. Physical Properties, Chemical Resistance andPerformance Requirements7.1 Re

31、quirements for Troweled (TR) systems are listed inTable 1.7.2 Requirements for Broadcast (BC) and Slurry Broadcast(SBC) systems are listed in Table 2.7.3 Requirements for Self-Leveling (SL) systems are listedin Table 3.7.4 Requirements for Sprayed (SP) systems are listed inTable 4.7.5 Requirements f

32、or Reinforced (RF) systems are listed inTable 5.8. Test Methods8.1 The referenced test methods are performed on labora-tory constructed specimens of the flooring material and/orsimulated flooring panel sections. The tests and propertyrequirements may not represent the actual properties of theinstall

33、ed flooring, but are intended for basic qualification ofproperties as they may relate to desired floor performance.8.2 Refer to the table for the specific system to be tested toensure that the test is applicable.C 267 Test Method for Chemical Resistance of Mortars,Grouts, and Monolithic SurfacingsC

34、307 Test Method for Tensile Strength of Chemical-Resistant Mortars, Grouts, and Monolithic SurfacingsC 413 Test Method for Absorption of Chemical-ResistantMortars, Grouts, and Monolithic SurfacingsC722042C 579 Test Method for Compressive Strength of Chemical-Resistant Mortars, Grouts, Monolithic Sur

35、facings, and PolymerConcretesC 580 Test Method for Flexural Strength and Modulus ofElasticity of Chemical-Resistant Mortars, Grouts, MonolithicSurfacings, and Polymer ConcretesC 1028 Test Method for Determining the Static Coefficientof Friction of Ceramic Tile and Other Like Surfaces by theHorizonta

36、l Dynamometer Pull-Meter Method*C 1486 Practice for Testing Chemical-Resistant Broadcastand Slurry-Broadcast Resin Monolithic Floor SurfacingsD 638 Test Method for Tensile Properties of PlasticsTABLE 1 Requirements for Troweled (TR) SystemsTest Description Units Temperature Test Method Epoxy Urethan

37、ePolyester orVinyl EsterThicknessAmm (in.)AAAAWorking Time, min. min 23 6 2C (73 6 4F) 30 30 30Time until Foot Traffic, max. h 23 6 2C (73 6 4F) 24 24 24Time until All Traffic, max. h 23 6 2C (73 6 4F) 72 72 48Time until Chemical Exposure, max. days 23 6 2C (73 6 4F) 7 7 4Compressive Strength at 7 d

38、ays, min.BMPa (psi) 23 6 2C (73 6 4F) C 579 40 (6000) 40 (6000) 40 (6000)Tensile Strength at 7 days, min.BMPa (psi) 23 6 2C (73 6 4F) C 307 10 (1500) 7 (1000) 14 (2000)Flexural Strength at 7 days, min.BMPa (psi) 23 6 2C (73 6 4F) C 580 17 (2500) 14 (2000) 21 (3000)Shrinkage, max. % C 531 0.5 0.5 1.0

39、Water Absorption, max. % C 413 1.0 1.0 1.0Coefficient of Friction, min. 23 6 2C (73 6 4F) D 2047C 10280.5 0.5 0.5Chemical Resistance, ImmersionCCC 267CC CChemical Resistance, Spot D 1308ATypical thickness for TR Floor Surfacings is 6 mm (0.25 in.). Thickness is measured by direct measurement during

40、application or after final cure (destructive) orcalculated as an average thickness by coverage rates. Alternately, Test Method D 6132 may be used to measure the thickness of the hardened floor surfacing.BFor troweled flooring systems requiring a wet primer, and/or sealing coats, the test specimens m

41、ay be prepared with these components included. Alternately, for thetensile, flexural, and flexural modulus testing, the test specimens may be cut from unbonded, laboratory prepared flooring sections including all these components.CSpecific chemicals, temperatures and times used for testing and pass/

42、fail criteria to be specified for each application.TABLE 2 Requirements for Broadcast (BC) Systems and Slurry Broadcast (SBC) SystemsTest Description Units Temperature Test Method Epoxy UrethanePolyester orVinyl EsterThicknessAmm (in)AAAAWorking Time, min. min 23 6 2C (73 6 4F) 30 30 30Time until Fo

43、ot Traffic, max. h 23 6 2C (73 6 4F) 24 24 24Time until All Traffic, max. h 23 6 2C (73 6 4F) 72 72 48Time until Chemical Exposure, max. days 23 6 2C (73 6 4F) 7 7 4Tensile Strength at 7 days, min. MPa (psi) 23 6 2C (73 6 4F) D 638C 148610 (1500) 7 (1000) 14 (2000)Flexural Strength at 7 days, min. M

44、Pa (psi) 23 6 2C (73 6 4F) D 790C 148614 (2000) 10 (1500) 17 (2500)Water Absorption, max. % C 413 1.0 1.0 1.0Coefficient of Friction, min 23 6 2C (73 6 4F) D 2047C 10280.5 0.5 0.5Chemical Resistance, SpotBBBD 1308C 1486BBBBBBATypical thickness for BC Floor Surfacings is 2 to 3 mm (0.08 to 0.13 in.)

45、and for SBC Floor Surfacings is 3 to 6 mm (0.13 to 0.25 in.). Thickness is measured by directmeasurement during application or after final cure (destructive) or calculated as an average thickness by coverage rates. Alternately, Test Method D 6132 may be usedto measure thickness of the hardened floor

46、 surfacing.BSpecific chemicals, temperatures and times used for testing and pass/fail criteria to be specified for each application.TABLE 3 Requirements for Self-Leveling (SL) SystemsTest Description Units Temperature Test Method Epoxy UrethaneThicknessAmm (in)AAAWorking Time, min. min 23 6 2C (73 6

47、 4F) 30 30Time until Foot Traffic, max. h 23 6 2C (73 6 4F) 24 24Time until All Traffic, max. h 23 6 2C (73 6 4F) 72 72Time until Chemical Exposure, max. days 23 6 2C (73 6 4F) 7 7Tensile Strength at 7 days, min. MPa (psi) 23 6 2C (73 6 4F) D 638 10 (1500) 7 (1000)Flexural Strength at 7 days, min. M

48、Pa (psi) 23 6 2C (73 6 4F) D 790 14 (2000) 10 (1500)Shrinkage, max. % C 531 0.5 0.5Water Absorption, max. % C 413 1.0 1.0Coefficient of Friction, min 23 6 2C (73 6 4F) D 2047C 10280.5 0.5Chemical Resistance, SpotBBD 1308BBATypical thickness for SL Floor Surfacings is 2 to 3 mm (0.08 to 0.13 in.). Th

49、ickness is measured by direct measurement during application or after final cure (destructive)or calculated as an average thickness by coverage rates. Alternately, Test Method D 6132 may be used to measure thickness of the hardened floor surfacing.BSpecific chemicals, temperatures and times used for testing and pass/fail criteria to be specified for each application.C722043D 790 Test Method for Flexural Properties of Unreinforcedand Reinforced Plastics and Electrical Insulating MaterialsD 1308 Test Method for Effect of Household Chemical