ASHRAE LV-11-C061-2011 Application Issues for Chilled Beam Technologies.pdf

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1、Boggarm S. Setty, P.E., ASHRAE Fellow ABSTRACT Recently, many discussions and papers relating to chilled beams have been published. Chilled beams usage has become rampant along with Dedicated Outside Air Systems (DOAS). The paper discusses the design issues relating to filtration, induction effect,

2、certification and energy consumption. In most cases, only the energy savings relating to reduced air qualities may not be real. The paper discusses the application issues for chilled beam technologies, its usages and cost effectiveness. GENERAL Chilled beam technologies rely on direct heat transfer

3、within a space by circulating liquids (usually chilled or hot water) through a heat transfer surface or coil that in-turn cools space through radiation and convection. In commercial applications, in order to maximize cooling effects and to control moisture, chilled beam solutions can feature a separ

4、ate ventilation (Dedicated Outside Air, DOA) system, to accommodate not only code required air exchange rates, but to provide a means to pressurize and dehumidify space conditions: Such configurations are often referred to as an Active Chilled Beam (ACB) system. There are issues to consider in apply

5、ing these systems. BACKGROUND Chilled beam technologies are not that new. Todays ACB systems are adaptations of the floor and ceiling mounted induction units used in the mid-1900s. Like the older induction units, coils are included to further temper induced air. Rather than being only a heating coil

6、, the ACB system offers either 2-pipe or 4-pipe cooling and heating capabilities. The older induction technology became less favored in the late 1960s - 1970 due to energy efficiency, maintenance issues, and high initial cost. Early induction air units were often associated with high-pressure air su

7、pplies, which resulted in significant fan energy use. It was also the case that surface temperatures within induction units could allow condensation on exposed surfaces, and such also required regular maintenance to keep primary air nozzles clean. Induction systems were also relatively expensive due

8、 to required high-pressure ductwork construction and costly components. By the mid-1970s, the use of such systems virtually stopped with the introduction of lower cost and more efficient Variable Air Volume (VAV) system technologies. NEW TECHNOLOGIES The recent resurgence of interest of ACB technolo

9、gies is based upon assessments that such systems are more energy efficient: It is argued that because the majority of space conditioning energy is moved in water, not air, there are inherent energy savings. Care must be taken in relating to performance expectations, as many assessments do not take i

10、nto consideration water flow (pump) energy use and its associated cost. Also, the energy needed to induce air movement in the space is still felt back at the primary supplys air handling unit in this case, a DOA ventilation unit. Current chilled beam technologies utilize linear horizontal air grille

11、s, located at the ceiling plane, with air supply LV-11-C061Application Issues for Chilled Beam Technologies 494 ASHRAE Transactions2011. American Society of Heating, Refrigerating and Air-Conditioning Engineers, Inc. (www.ashrae.org). Published in ASHRAE Transactions, Volume 117, Part 1. For persona

12、l use only. Additional reproduction, distribution, or transmission in either print or digital form is not permitted without ASHRAES prior written permission.delivered across the ceiling. Primary air supply “outlets” within the chilled beam do require less pressure than their induction unit predecess

13、ors. Induction Nozzle Pressure (INP) is often referenced as low as 0.5 0.75 inches WG, but may require higher values. This combination of ventilation air delivery and water energy movement provides the cooling and/or heating energy required for space conditioning. Such technology applications are pe

14、rhaps considered in comfort space-conditioning applications that have minimal latent loads and continuous operation. Deep row coils, which are normally associated with high latent load control, are not supported by current ACB unit technologies, requiring the consideration of supplementary dehumidif

15、ying equipment when addressing high latent loads. Existing (older) buildings have additional challenges associated with heavy infiltration loads for spaces with envelope or entrance elements. In these and other high latent load situations, chilled beams could have issues with temperature and humidit

16、y control, and resulting condensation. This paper specifically compares two air conditioning system applications: a conventional VAV system with Dedicated Outdoor Air (DOA) and perimeter fan coil units, against an Active Chilled Beam (ACB) system. To be sure, there are numerous variations in system

17、configurations that can be associated with such systems. Also, there can be many space load conditions besides the ones assumed; so this papers analysis is not intended to offer a definitive comparison of the two technologies, but to show possible performance issues. To be somewhat definitive, our a

18、nalysis did consider three different city locations to address climate impacts, and different INPs were also considered. ACTIVE CHILLED BEAMS Chilled beams can be characterized as in-room terminal units. Because passive chilled beams do not provide for ventilation, they cant directly be compared an

19、alternative to a VAV system. As an ACB system provides for ventilation, it can be directly compared in function and performance as an alternative to a VAV system. Figure 1 represents a 100 percent DOA system that provides primary air to ACB terminals. In this particular case, the DOA - ACB unit gene

20、rates 4.5” WG static pressure to provide an induction ratio of 3-4 at the terminal. Figure 1 Integrated DOA - Active Chilled Beam System 2011 ASHRAE 495Figure 2 Active Chilled Beam Terminal As shown in Figure 2, an active chilled beam consists of a cooling/heating (i.e., two-pipe or four pipe) finne

21、d coil and a primary air supply (Ventilation air) duct through the length of the beam with nozzles that induce room air across the coil and diffuses it back into the room. Some ACB terminals may also include illumination functions. Note there are no filters to clean secondary air. CHILLED BEAM DESIG

22、N ISSUES Leakage Air and moisture leakage through a buildings envelope can be high in both new and existing buildings. In older buildings, the infiltration rate can be particularly high, likely to exceed 1.0 1.5 cfm/sf of wall area. In such cases, significant rates of primary airflow through the ACB

23、 terminals would be needed to pressurize the building and to impede water vapor transfer (i.e., water vapor transfer through infiltration). Chilled beams must address infiltration loads when considering both heating-cooling operations, especially latent loads. High Occupancy Areas of potentially hig

24、h occupant density must also be carefully addressed. The magnitude of the changes in sensible and latent loads due to varying occupancy loads and increased ventilation requirements can be significant for spaces; such as conference rooms, courtrooms, auditoriums and training rooms. In particular, dur

25、ing periods of high occupancy, the latent cooling demand can dramatically increase. Subsequently, a larger primary airflow rate, at a lower dew point, could be needed for both ventilation and moisture control. If the primary air flow is limited to a normal ventilation rate, additional latent cooling

26、 will be required for unusual conditions, often requiring auxiliary air-conditioning equipment. Without such latent load control, surface temperatures within the chilled beam may go below dew-point conditions, causing moisture condensation, and potential dripping into the occupied space. Space Air D

27、istribution Zone or space air distribution is critical to proper ventilation and occupant comfort. Chilled beam air delivery must be designed such that necessary minimum static pressure is available to maintain sufficient air-circulation (e.g. having an induction ratio of at least 3 to 4). In many c

28、ases, chilled beam manufacturers require 1/2” and 3/4” WG which are required to create the needed induction effect in order to create proper air distribution. Brake-horsepower The difference in total brake-horsepower (BHP) between system comparisons must consider supply and return air fans and heati

29、ng hot water and chilled water pumps. Power related calculations must also address the rated airflow static pressure drops and water pressure demands of terminal units and their impact to BHP needs. The considered VAV and the ACB CEILING HEATING/COOLING COIL INDUCTION NOZZLE 496 ASHRAE Transactionss

30、ystems have different configurations and size requirements for these system components, and it is here that oversight may occur by not considering all involved components or their required operating schedules. In addition, for both systems both DOA fans and involved system water pumps must be schedu

31、led to run year round if continuous pressurization and humidity control is to be achieved. In some assessments, fans and pumps for chilled and hot water circulation are assumed to be “off” during unoccupied periods: While such an operation can cause discomfort for the start-up of a VAV system, it ca

32、n cause moisture damage for an ACB system should high humidity conditions exist. Response Time The time delays and expected frequency of load changes in each zone and exposure also need to be considered, along with the energy waste due to switch-over. For an ACB system, the heat loss or gains involv

33、ed are often not considered, nor is the possible moisture damage impact of restart-up. Churn Rate The occupancy churn rate (i.e., number of times per year that workstations or spatial requirements are changed) can also cause start-up moisture problems for an ACB system. Time impacts can be significa

34、nt when considering burden of relocating both water piping and primary air ductwork. Modifying an ACB system can result in additional time delays for drain-down, refilling and purging, and water leak corrections. Additionally, flexibility may be encumbered by the designed beam terminal sizes, refitt

35、ing drain pans, and relocating controls. Reliability and Control Systems Reliability and longevity of additional control systems can also be a problem for chilled beam systems. As with other hydronic terminal units, e.g. Fan Coil Units (FCUs), chilled beam terminals have “self-contained microprocess

36、or controllers.” Possible condensation and accessibility issues may increase maintenance costs. Water Damage Disruptions to occupants can be a major issue if water leakage occurs. As hot and chilled water supply and return lines will typically be circulated through several chilled beams in a zone or

37、 area, the disruption to one terminal involves a large area. In this context, consider that the ACB distribution of piping spans 70 to 80 percent of the ceiling area, as opposed to a VAV systems more localized VAV box locations. Building Pressurization As addressed earlier, building pressurization a

38、nd dehumidification should be considered for both systems. While a comfort and (worse case) a mold control issue could present itself for a VAV application, ACB systems can cause liquid moisture damage if allowed to operate below dew-point conditions. As such any start-up regiment for an ACB system

39、must involve an early drying-out of building air by the early and separate operation of the DOA system, with chilled water going to ACB terminals only after space dew-point temperatures have been lowered below ACB terminal temperatures. Filtration VAV systems provide the necessary 10 MERV filtration

40、 through the buildings DOA and VAV air handling unit filters. However, for an ACB system, only the primary air is filtered: Induced secondary air at terminals is not filtered. As such, an ACB system may be difficult to achieve the necessary 10 MERV filtration performance without auxiliary space filt

41、ration units. 2011 ASHRAE 497An additional maintenance issue for an unfiltered ACB terminal is that the chilled beam/cooling coils will pick up more dust/lint and mold particles from the occupied space than comparable terminal units: Such could cause additional cleaning efforts to protect occupant h

42、ealth. Certification VAV systems and their components can receive certification by a third party, such as the Air Conditioning, Heating, and Refrigeration Institute (ARHI), relating to its performance. However, for ACB systems, certification is typically available only through the manufacturer. Chil

43、led Water Temperature Chilled water temperature can be adjusted to save energy by allowing it to rise during part load. Also full cooling chillers can be used without any mechanical cooling to save energy. Further Operation and Maintenance Issues As discussed earlier, to avoid condensation on chille

44、d beam surfaces, the air dew point temperature in each space must be maintained below the coldest surface temperature of the chilled beams. Operations and maintenance staff must accurately and constantly monitor the indoor air dew points and chilled beam surface temperatures in each separate space.

45、On a rise in room dew point temperature, swift action by operational staff is needed to prevent condensation by quickly reducing the room dew-point temperature or warming the supply water temperature to the chilled beams. As such, design of a chilled beam system must include the ability of the opera

46、tions staff to be informed, under all operating conditions, that building pressurization is maintained. Related to operations and maintenance, the design of a chilled beam system must specifically provide for ease of regular inspection and maintenance of valves, piping, insulation, terminal unit con

47、nections, and terminal heat transfer surface areas of the chilled beams. An ACB design must also include concise maintenance procedures, and inspection schedules. Design of an ACB system must be then reconciled with the anticipated expertise of the operations and maintenance staff available to the b

48、uilding. The design decision-making process must work with owners to insure required operations and maintenance training. COMPARISON OF VAV AND ACTIVE CHILLED BEAM DESIGN FEATURES The considered ACB system was described earlier and is shown in Figure 1. The ACB system uses 3,000 cfm ventilation prim

49、ary air to induce a total air movement of 10,000 CFM. Each ACB terminal features a 4-pipe system (heating/cooling) coil. The compared VAV system alternate consists of a “Dedicated Outdoor Air (DOA) unit, connected to a floor-based VAV Air Handling Unit (AHU). A perimeter FCU system is also provided for perimeter zones. This integrated DOA and VAV system is fairly conventional where precise ventilation control is needed. Refer to Figure 3. Involved DOA systems must typically be capable of providing air at a minimum of 50F dew-point, considering both the latent loads generat