ARMY UFGS-33 60 00 00 10-2008 CENTRAL HIGH TEMPERATURE WATER (HTW) GENERATING PLANT AND AUXILIARIES《高温水(HTW)发电厂及其辅助设备》.pdf

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1、*USACE / NAVFAC / AFCESA / NASA UFGS-33 60 00.00 10 (April 2008)-Preparing Activity: USACE SupersedingUFGS-33 60 00.00 10 (January 2008)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated March 2008*SECTION TABLE OF CONTENTSDIVISION 33 - UTILITIESSECTION 33 60 00.00 10

2、CENTRAL HIGH TEMPERATURE WATER (HTW) GENERATING PLANT AND AUXILIARIES04/08PART 1 GENERAL1.1 REFERENCES1.2 SUBMITTALS1.3 QUALITY ASSURANCE1.3.1 Welding Qualifications1.3.2 Calculations1.4 DELIVERY, STORAGE, AND HANDLING1.5 EXTRA MATERIALSPART 2 PRODUCTS2.1 MATERIALS AND EQUIPMENT2.1.1 Standard Produc

3、ts2.1.2 Nameplates2.1.3 Prevention of Rust2.1.4 Equipment Guards and Access2.1.5 Use of Asbestos Products2.2 HIGH TEMPERATURE WATER GENERATORS2.2.1 Capacity2.2.2 Electrical Equipment2.2.2.1 Motor Ratings2.2.2.2 Motor Starters2.2.3 Heating Plant Requirements2.2.4 HTW Generator Design Requirements2.2.

4、4.1 Radiant Heat Input2.2.4.2 Maximum Heat Input2.2.4.3 Combustion Gas Temperature2.2.4.4 Design Requirements2.2.4.5 Spreader Stoker Units2.2.4.6 Underfeed Dumping Grate Units2.2.4.7 Effective Radiant Heating Surface2.2.4.8 Furnace Volume2.2.4.9 Burners2.2.4.10 Generator2.2.4.11 NameplatesSECTION 33

5、 60 00.00 10 Page 1Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.3 HIGH TEMPERATURE WATER GENERATOR DETAILS2.3.1 HTW Generators and Components2.3.1.1 Headers2.3.1.2 Tubes2.3.1.3 Baffles2.3.1.4 Furnace2.3.1.5 Supports2.3.1.6 Access Doors2.3.1.7 Mi

6、scellaneous2.3.2 HTW Generator Setting Materials2.3.2.1 HTW Generator Casing2.3.2.2 Walls2.3.2.3 HTW Generator Roof2.3.2.4 Bridge Walls2.3.2.5 Settling Chamber2.3.2.6 Expansion Joints2.3.2.7 Firebrick2.3.2.8 Plastic Refractory2.3.3 Boiler Fittings and Appurtenances2.3.3.1 Thermometer2.3.3.2 Pressure

7、 Gauge2.3.3.3 Relief Safety Valves2.3.3.4 Drain Valves2.3.4 Soot Blowers2.4 FUEL BURNING EQUIPMENT2.4.1 Spreader Stokers2.4.1.1 Grates2.4.1.2 Traveling Grates2.4.1.3 Vibrating Grate2.4.1.4 Controls2.4.1.5 Hoppers2.4.1.6 Air Systems2.4.2 Underfeed Stokers2.4.2.1 Ram-Type Stokers2.4.2.2 Grate Surface2

8、.4.2.3 Ram Feed2.4.2.4 Hoppers2.4.3 Conveyor Stokers2.4.3.1 Grates2.4.3.2 Conveyor Grate2.4.3.3 Hoppers2.4.4 Vibrating Grate Stokers2.4.4.1 Grates2.4.4.2 Controls2.4.4.3 Hoppers2.4.5 Burners2.4.6 Fuel Oil Pumping and Heating Sets2.5 COMBUSTION CONTROL EQUIPMENT2.5.1 Combustion Controls2.5.2 Stoker C

9、ontrols2.5.3 Positioning Type Combustion Control Equipment2.5.4 Semimetering Type Combustion Control Equipment2.5.5 Metering Type Combustion Control Equipment2.5.6 Combustion Control with Oxygen Trim2.5.7 HTW Generator Limit Controls2.5.8 Burner Control/Fuel Safety System2.5.8.1 Design Requirements2

10、.5.8.2 System Design2.5.8.3 System Functional RequirementsSECTION 33 60 00.00 10 Page 2Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.6 HEATING PLANT PANELS AND INSTRUMENTS2.6.1 HTW Generator Instrument and Control Panel2.6.2 Indicators2.6.3 Recor

11、ders2.6.4 Panel Display2.6.5 Hot Water and Feedwater Flow Measurement2.6.6 Pressure Gauges2.6.7 Dial Indicating Thermometers2.6.7.1 Expansion Tank and Dump Tank Thermometers2.6.7.2 Inlet and Outlet Gauges of HTW Generators2.6.8 Remote Reading Temperature Indicators2.6.8.1 Pump Thermometers2.6.8.2 Pi

12、peline Thermometers2.6.8.3 Flue Gas and Fuel Oil (if Oil-Fired) Thermometers2.6.8.4 Separable Sockets2.6.9 Oxygen Analyzer2.6.10 Flue Gas Opacity Monitor2.6.11 Fuel Flow Meter2.6.12 Water Flow Meter2.6.13 Btu Recorder2.6.14 Makeup Water Meter2.6.15 Master Control Center2.6.15.1 Panel Board2.6.15.2 D

13、istribution Zone Valve Controls2.6.15.3 Expansion Tank Water Level Indicator2.6.15.4 Annunciator2.6.15.5 Liquid Level Control Stations2.6.15.6 Distribution Zones Control Station2.6.15.7 Plant Master Controller2.6.15.8 Clock2.6.16 Panel Piping and Wiring2.6.17 Pilot Lights2.6.18 Continuous Emissions

14、Monitoring2.7 NITROGEN PRESSURIZATION SYSTEM2.7.1 Expansion Tank2.7.2 Dump Tank2.7.3 Expansion Tank and Dump Tank Fittings2.8 BLOWOFF SYSTEM2.8.1 Sample Cooler2.8.2 Blowoff Tank2.9 WASTE HEAT RECOVERY EQUIPMENT2.9.1 Economizers2.9.2 Air Preheaters2.10 DRAFT FANS2.10.1 Draft Fan Control2.10.2 Draft F

15、an Drives2.11 AIR DUCTS2.12 BREECHING2.13 STACKS2.14 ELECTRIC MOTOR-DRIVEN PUMPS2.14.1 HTW Circulating Pumps2.14.1.1 Suction and Discharge Flanges2.14.1.2 Structural Steel Bases2.14.1.3 Pump Coupling and Guard2.14.1.4 Recirculation Control Valve2.14.1.5 Pump Testing2.14.1.6 Instrument Panel2.14.2 Em

16、ergency Makeup Water Pump2.14.3 Makeup Water PumpsSECTION 33 60 00.00 10 Page 3Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.14.4 LTW Circulation Pump2.15 LTW EXPANSION TANK2.16 HEAT EXCHANGERS2.16.1 Water Heaters2.16.2 LTW Heat Exchanger for Fue

17、l Oil Heating2.17 CHEMICAL TREATMENT AND WATER SOFTENING EQUIPMENT2.17.1 Chemical Feeder2.17.2 Chemical Feed Pumps and Tanks2.17.3 Water Softening Equipment2.17.3.1 Water Analysis2.17.3.2 Zeolite2.17.3.3 Reactor Tank2.17.3.4 Softening System2.17.3.5 Water Test Kit2.17.3.6 Treated Water Storage Tank2

18、.18 HTW SPECIALTIES2.18.1 Sediment Trap and Blender2.18.2 Line Mixer2.18.3 Liquid Level Control Column2.19 AIR COMPRESSORS2.19.1 Service Air Compressors2.19.2 Instrument Air Compressors2.20 PIPING2.20.1 Pipe2.20.2 Fittings2.20.3 Nipples2.20.4 Unions2.20.5 Pipe Threads2.20.6 Pipe Expansion2.20.6.1 Ex

19、pansion Joints2.20.6.2 Flexible Ball Joints2.20.7 Valves2.20.7.1 Check Valves2.20.7.2 Gate Valves2.20.7.3 Globe Valves and Angle Valves2.20.7.4 Thermostatic Regulating Valve2.20.8 Back Pressure Relief Valves2.20.9 Exhaust Heads2.20.10 Strainers2.20.11 Pipe Hangers, Inserts, and Supports2.20.11.1 Typ

20、es 5, 12, and 262.20.11.2 Type 32.20.11.3 Type 182.20.11.4 Types 19 and 232.20.11.5 Type 202.20.11.6 Type 242.20.11.7 Type 39 Saddle or Type 40 Shield2.20.11.8 Horizontal Pipe Supports2.20.11.9 Vertical Pipe Supports2.20.11.10 Type 35 Guides with Slides2.20.11.11 Pipe Hangers on Horizontal Insulated

21、 Pipes2.20.11.12 Piping in Trenches2.21 INSULATION2.22 TOOLS2.22.1 Smoke Pipe Cleaner2.22.2 Firing Tools2.22.3 Wrenches and Gaskets2.23 FUEL OIL TANKS2.23.1 Fuel-Oil Storage TanksSECTION 33 60 00.00 10 Page 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IH

22、S-,-,-2.23.2 Hot-Water Coil2.23.3 Tank Accessories2.24 COAL HANDLING EQUIPMENT2.24.1 Screw Conveyor2.24.2 Belt Conveyor2.24.3 Flight Conveyor2.24.4 Bucket Elevators2.24.5 Vibrating Conveyor2.24.6 Gravimetric Weigh Feeder2.24.7 Track Hoppers2.24.7.1 Rack-and-Pinion Gate2.24.7.2 Vibrating or Belt Feed

23、ers2.24.8 Truck Hoppers2.24.8.1 Rack-and-Pinion Gate2.24.8.2 Vibrating or Belt Feeders2.24.9 Vibrator2.24.10 Car Heaters2.24.10.1 Gas-Fired Heaters2.24.10.2 Electric Infrared Radiant Heaters2.24.11 Coal Spouts, Chutes, Inlet Boxes, and Outlet Hoppers2.24.12 Car Spotter2.24.13 Coal Bunkers2.24.14 Coa

24、l Storage Silos2.24.14.1 Silo Walls2.24.14.2 Concrete Stave Silo2.24.14.3 Exteriors of Stave And Concrete Silos2.24.14.4 High- and Low-Level Switch2.24.15 Coal Crusher2.24.16 Vibrating Feeders2.24.17 Tripper2.24.18 Trackmobile2.24.19 En-Masse Chain Conveyors2.25 ASH HANDLING SYSTEM2.25.1 Boiler Room

25、 Ash Handling System2.25.1.1 Ash Hopper2.25.1.2 Clinker Grinder2.25.1.3 Conveyor Piping2.25.1.4 Vacuum and Combination Vacuum/Pressure Systems2.25.1.5 Ash Silo2.25.1.6 Conveyor Type Ash Handling System2.25.2 Ash Handling Controls2.25.3 Submerged Drag Chain Conveyor (SDCC)2.25.4 Dense Phase Ash Handl

26、ing2.25.5 Fly Ash CollectorsPART 3 EXECUTION3.1 EXAMINATION3.2 ERECTION OF BOILER AND AUXILIARY EQUIPMENT3.3 EARTHWORK3.4 STORAGE TANK INSTALLATION3.5 PIPING INSTALLATION3.5.1 Pipe Sleeves3.5.1.1 Pipes Passing through Waterproofing Membranes3.5.1.2 Optional Counterflashing3.5.2 Pipe Joints3.5.2.1 Th

27、readed Joints3.5.2.2 Welded Joints3.5.2.3 Flanges and UnionsSECTION 33 60 00.00 10 Page 5Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3.5.3 Supports3.5.3.1 General3.5.3.2 Seismic Requirements3.5.3.3 Structural Reinforcements3.5.4 Anchors3.5.5 Pipe

28、 Expansion3.5.5.1 Expansion Loop3.5.5.2 Expansion Joints3.5.6 Valves3.6 BURIED PIPING INSTALLATION3.6.1 Protective Coating for Underground Steel Pipe3.6.2 Cleaning of Surfaces to be Coated3.6.3 Coating Materials3.6.3.1 Epoxy Coating System3.6.3.2 Bituminous Pipe Coating3.6.3.3 Polyethylene Pipe Coat

29、ing3.6.3.4 Tape-Wrap Pipe Coating3.6.3.5 Coating Inspection and Testing3.6.4 Installing Buried Piping3.7 FIELD PAINTING AND COATING3.8 MANUFACTURERS SERVICES3.8.1 Manufacturers Representative3.8.2 Field Training3.9 TESTS3.9.1 Hydrostatic Tests3.9.1.1 Water Sides Including Fittings and Accessories3.9

30、.1.2 Generator Casing, Air Casings, and Ducts3.9.1.3 Fuel Oil Test3.9.1.4 Fuel Systems for Oil-Fired HTW Generators3.9.2 Fire Safety for Oil-Fired HTW Generators3.9.2.1 Oil-Fired Generators3.9.2.2 Oil Burners3.9.3 Capacity and Efficiency Tests3.9.4 Operating Tests3.9.5 Test of Fuel Burning Equipment

31、3.9.5.1 Sequencing3.9.5.2 Flame Safeguard3.9.6 Test of Water Treatment Equipment3.9.7 System Balancing3.10 CLEANING OF HTW GENERATORS AND PIPING3.10.1 HTW Generator Cleaning3.10.2 HTW Generator Water Conditioning3.11 SCHEDULES- End of Section Table of Contents -SECTION 33 60 00.00 10 Page 6Provided

32、by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-33 60 00.00 10 (April 2008)-Preparing Activity: USACE SupersedingUFGS-33 60 00.00 10 (January 2008)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMR

33、L dated March 2008*SECTION 33 60 00.00 10CENTRAL HIGH TEMPERATURE WATER (HTW) GENERATING PLANT AND AUXILIARIES04/08*NOTE: This guide specification covers the requirements for high temperature water plants of capacities over 2,930 kW (10,000,000 Btuh), producing water at temperatures of 115 to 227 de

34、grees C (240 to 440 degrees F) at pressures up to 2.8 MPa (400 psig).Edit this guide specification for project specific requirements by adding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove information and requirements not requir

35、ed in respective project, whether or not brackets are present.Comments and suggestions on this guide specification are welcome and should be directed to the technical proponent of the specification. A listing of technical proponents, including their organization designation and telephone number, is

36、on the Internet.Recommended changes to a UFGS should be submitted as a Criteria Change Request (CCR).*PART 1 GENERAL1.1 REFERENCES*NOTE: This paragraph is used to list the publications cited in the text of the guide specification. The publications are referred to in the text by basic designation onl

37、y and listed in this paragraph by organization, designation, date, and title.Use the Reference Wizards Check Reference feature when you add a RID outside of the Sections SECTION 33 60 00.00 10 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Ref

38、erence Article to automatically place the reference in the Reference Article. Also use the Reference Wizards Check Reference feature to update the issue dates.References not used in the text will automatically be deleted from this section of the project specification when you choose to reconcile ref

39、erences in the publish print process.*The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.AIR MOVEMENT AND CONTROL ASSOCIATION INTERNATIONAL (AMCA)AMCA 801 (2001) Industrial Process/P

40、ower Generation Fans: Specification GuidelinesAMERICAN BEARING MANUFACTURERS ASSOCIATION (ABMA)ABMA 11 (1990; R 1999) Load Ratings and Fatigue Life for Roller BearingsABMA 9 (1990; R 2000) Load Ratings and Fatigue Life for Ball BearingsAMERICAN BOILER MANUFACTURERS ASSOCIATION (ABMA)ABMA Boiler 203

41、(2002) A Guide to Clean and Efficient Operation of Coal-Stoker-Fired BoilersAMERICAN GAS ASSOCIATION (AGA)AGA XR0104 (2006) AGA Plastic Pipe Manual for Gas ServiceAMERICAN GEAR MANUFACTURERS ASSOCIATION (AGMA)AGMA 6010 (1997f) Standard for Spur, Helical, Herringbone, and Bevel Enclosed DrivesAMERICA

42、N PETROLEUM INSTITUTE (API)API Std 610 (2004) Centrifugal Pumps for Petroleum, Petrochemical, and Natural Gas IndustriesAMERICAN RAILWAY ENGINEERING AND MAINTENANCE-OF-WAY ASSOCIATION (AREMA)AREMA Eng Man (2007) Manual for Railway EngineeringAMERICAN WATER WORKS ASSOCIATION (AWWA)AWWA C203 (2002) Co

43、al-Tar Protective Coatings and Linings for Steel Water Pipelines - Enamel and Tape - Hot-AppliedSECTION 33 60 00.00 10 Page 8Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AWWA C213 (2001; Addendum 2002) Fusion-Bonded Epoxy Coating for the Interior

44、and Exterior of Steel Water PipelinesASME INTERNATIONAL (ASME)ASME B1.20.1 (1983; R 2006) Pipe Threads, General Purpose (Inch)ASME B16.11 (2005) Forged Fittings, Socket-Welding and ThreadedASME B16.18 (2001; R 2005) Cast Copper Alloy Solder Joint Pressure FittingsASME B16.21 (2005) Nonmetallic Flat

45、Gaskets for Pipe FlangesASME B16.26 (2006) Standard for Cast Copper Alloy Fittings for Flared Copper TubesASME B16.3 (2006) Malleable Iron Threaded Fittings, Classes 150 and 300ASME B16.34 (2004) Valves - Flanged, Threaded and Welding EndASME B16.39 (1998; R 2006) Standard for Malleable Iron Threaded Pipe Unions; Classes 150, 250, and 300ASME B16.5 (2003) Standard for Pipe Flanges and Flanged Fittings: NPS 1/2 Through NPS 24ASME B16.9 (2003) Standard for Factory-Made Wrought Steel Buttwelding FittingsASME B19.3 (1991; Addenda A 1994; Addenda B 1995) Safety Standard for Compres