ARMY UFGS-33 52 43 23-2010 AVIATION FUEL PUMPS《航空燃油泵》.pdf

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1、*USACE / NAVFAC / AFCESA / NASA UFGS-33 52 43.23 (February 2010)-Preparing Activity: USACEUNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated April 2010*SECTION TABLE OF CONTENTSDIVISION 33 - UTILITIESSECTION 33 52 43.23AVIATION FUEL PUMPS02/10PART 1 GENERAL1.1 REFEREN

2、CES1.2 ADMINISTRATIVE REQUIREMENTS1.3 SUBMITTALSPART 2 PRODUCTS2.1 FUELING PUMPS (FP-1 through FP-5)2.1.1 Capacity2.1.2 General Requirements2.1.3 Service Nameplate2.1.4 Identification Nameplate2.1.5 Exterior Primer Coat2.1.6 Exterior Topcoat2.1.7 Motors2.2 FUELING PUMP (VERTICAL TURBINE) (FP)2.2.1 C

3、apacity2.2.2 Assembly2.2.3 Materials2.2.3.1 Mechanical Seal2.2.4 Construction2.2.4.1 Couplings2.2.4.2 Impeller2.2.4.3 Wear Rings2.2.4.4 Shaft2.2.4.5 Finishing2.2.4.6 Bearings2.2.4.7 Drilling and Tapping2.2.4.8 Mounting Flange2.2.4.9 Pump Discharge2.2.4.10 Special Tools2.2.4.11 Service Nameplate2.2.4

4、.12 Identification Nameplate2.2.4.13 Primer Coat2.2.4.14 Topcoat2.2.5 MotorSECTION 33 52 43.23 Page 1Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.3 OFFLOAD PUMPS2.3.1 Capacity2.3.2 General Requirements2.3.3 Service Nameplate2.3.4 Identification

5、Nameplate2.3.5 Exterior Primer Coat2.3.6 Exterior Topcoat2.3.7 Motors2.4 FUEL TRANSFER PUMP (FTP-1) AND WATER DRAW-OFF PUMP (WSP-1 AND WSP-2)2.4.1 Capacity2.4.2 Assembly2.4.3 Materials2.4.3.1 Mechanical Seal2.4.4 Construction2.4.4.1 Couplings2.4.4.2 Impeller2.4.4.3 Wear Rings2.4.4.4 Shaft2.4.4.5 Fin

6、ishing2.4.4.6 Bearings2.4.4.7 Drilling and Tapping2.4.4.8 Mounting Flange2.4.4.9 Special Tools2.4.4.10 Service Nameplate2.4.4.11 Identification Nameplate2.4.4.12 Exterior Primer Coat2.4.4.13 Exterior Topcoat2.4.5 MotorPART 3 EXECUTION3.1 PREPARATION FOR SHIPMENT3.1.1 Rust Preventative3.1.2 Closure o

7、f Openings3.1.3 Assembly3.1.4 Bracing3.1.5 Vapor Inhibiting Wraps3.1.6 Shipping Identification3.2 INSTALLATION3.2.1 Anchoring3.2.2 Grouting3.2.3 Leveling and Aligning3.2.4 Direct Drives3.2.4.1 Rotation Direction and Speed3.2.4.2 End Play3.2.4.3 Shaft Leveling and Radial Alignment3.2.4.4 Angular Alig

8、nment and End Clearance3.2.4.5 Final Recheck3.2.5 Start-up Representative- End of Section Table of Contents -SECTION 33 52 43.23 Page 2Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-33 52 43.23 (February 2010)-Pr

9、eparing Activity: USACEUNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated April 2010*SECTION 33 52 43.23AVIATION FUEL PUMPS02/10*NOTE: This guide specification covers the requirements for refueling pumps used in aircraft refueling systems constructed to the requiremen

10、ts of the DoD Type III/IV/V, and Cutn Cover Hydrant Refueling System Standards DoD Type III systems shall conform to Standard Design 078-24-28 PRESSURIZED HYDRANT FUELING SYSTEM (TYPE III). DoD Type IV/V systems shall conform to Standard Design 078-24-29 AIRCRAFT DIRECT FUELING SYSTEM (TYPE IV) DESI

11、GN.Edit this guide specification for project specific requirements by adding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove information and requirements not required in respective project, whether or not brackets are present.Comm

12、ents and suggestion on this specification are welcome and should be directed to the technical proponent of the specification. A listing of the technical proponents, including their organization designation and telephone number, is on the Internet.Recommended changes to a UFGS should be submitted as

13、a Criteria Change Request (CCR).*PART 1 GENERAL1.1 REFERENCES*NOTE: This paragraph is used to list the publications cited in the text of the guide specification. The publications are referred to in the text by basic designation only and listed in this paragraph by organization, designation, date, an

14、d title.SECTION 33 52 43.23 Page 3Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Use the Reference Wizards Check Reference feature when you add a RID outside of the Sections Reference Article to automatically place the reference in the Reference Art

15、icle. Also use the Reference Wizards Check Reference feature to update the issue dates.References not used in the text will automatically be deleted from this section of the project specification when you choose to reconcile references in the publish print process.*The publications listed below form

16、 a part of this specification to the extent referenced. The publications are referred to in the text by basic designation only.AMERICAN BEARING MANUFACTURERS ASSOCIATION (ABMA)ABMA 7 (1995; R 2008) Shaft and Housing Fits for Metric Radial Ball and Roller Bearings (Except Tapered Roller Bearings) Con

17、forming to Basic Boundary PlanAMERICAN PETROLEUM INSTITUTE (API)API STD 682 (2004; Errata 2006) Pumps Shaft Sealing Systems For Centrifugal and Rotary PumpsAPI Std 610 (2004) Centrifugal Pumps for Petroleum, Petrochemical, and Natural Gas IndustriesASME INTERNATIONAL (ASME)ASME B16.5 (2009) Standard

18、 for Pipe Flanges and Flanged Fittings: NPS 1/2 Through NPS 24ASME BPVC SEC IX (2007; Addenda 2008; Addenda 2009) Boiler and Pressure Vessel Code; Section IX, Welding and Brazing QualificationsASME BPVC SEC VIII D1 (2007; Addenda 2008; Addenda 2009) Boiler and Pressure Vessel Code; Section VIII, Rul

19、es for Construction of Pressure Vessels Division 1ASTM INTERNATIONAL (ASTM)ASTM A 182/A 182M (2009a) Standard Specification for Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings, and Valves and Parts for High-Temperature ServiceASTM A 276 (2008a) Standard Specification for Stainless Steel B

20、ars and ShapesASTM A 356/A 356M (2007) Standard Specification for Steel Castings, Carbon, Low Alloy, and Stainless SECTION 33 52 43.23 Page 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Steel, Heavy-Walled for Steam TurbinesASTM A 487/A 487M (1993

21、; R 2007) Standard Specification for Steel Castings Suitable for Pressure ServiceASTM A 582/A 582M (2005) Standard Specification for Free-Machining Stainless Steel BarsASTM A 743/A 743M (2006) Standard Specification for Castings, Iron-Chromium, Iron-Chromium-Nickel, Corrosion Resistant, for General

22、ApplicationASTM C 827 (2001a; R 2005) Change in Height at Early Ages of Cylindrical Specimens from Cementitious MixturesHYDRAULIC INSTITUTE (HI)HI M100 (2005) Complete Set of Centrifugal, Reciprocating, Rotary and Vertical Centrifugal/Vertical Pump StandardsINSTITUTE OF ELECTRICAL AND ELECTRONICS EN

23、GINEERS (IEEE)IEEE 112 (2004) Standard Test Procedure for Polyphase Induction Motors and GeneratorsNATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)NEMA MG 1 (2007; Errata 2008) Standard for Motors and GeneratorsNATIONAL FIRE PROTECTION ASSOCIATION (NFPA)NFPA 70 (2008; AMD 1 2008) National Electr

24、ical CodeTHE SOCIETY FOR PROTECTIVE COATINGS (SSPC)SSPC PA 1 (2000; E 2004) Shop, Field, and Maintenance Painting of SteelSSPC SP 10 (2007) Near-White Blast CleaningU.S. DEPARTMENT OF DEFENSE (DOD)MIL-DTL-24441 (2009; Rev D) Paint, Epoxy-Polyamide, General Specification forMIL-PRF-4556 (1999; Rev F;

25、 Am 1) Coating Kit, Epoxy, for Interior of Steel Fuel Tanks1.2 ADMINISTRATIVE REQUIREMENTS*NOTE: Add number of days below. For COE Projects, include in MOU specific AIR FORCE REPRESENTATIVES to be notified when factory test dates are submitted by SECTION 33 52 43.23 Page 5Provided by IHSNot for Resa

26、leNo reproduction or networking permitted without license from IHS-,-,-the CONTRACTING OFFICER.*Design conditions shall be as specified in Section 33 52 43.11 AVIATION FUEL MECHANICAL EQUIPMENT.a. Tests: Hydrostatic, performance, vibration, and NPSH tests shall be conducted at the factory on each pu

27、mp in accord with API 610. Test each pump with the actual motor which will drive the pump in the field, unless the water test media will cause overload of the motor. If so, provide vibration test report for motor separately. Vertical turbine pump vibration test must be run with field driver. All tes

28、ts will be observed by the Contracting Officer or the designated representative. Provide the Contracting Officer _ days notice prior to performance of factory tests in order to schedule observing such tests. Performance testing shall not occur prior to acceptance of shop drawing submittal.b. Test re

29、ports shall bear the serial number of both pump and driver. Submit manufacturers certified reports of hydrostatic, performance, and NPSH tests. Submit manufacturers certified test curvesc. Operation and Maintenance Manuals shall be submitted for the pumps and appurtenance specified herein. Refer to

30、Section 01 78 23.33OPERATION AND MAINTENANCE MANUALS FOR AVIATION FUEL SYSTEMS for the information to be submitted.d. Motors, manual or automatic motor control equipment, except where installed in motor control centers, and protective or signal devices required for the operation specified herein sha

31、ll be provided under this section in accordance with Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM. Any wiring required for the operation specified herein, but not shown on the electrical plans, shall be provided under this section in accordance with Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM. Mo

32、tors shall be high efficiency type and in accordance with Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM.1.3 SUBMITTALS*NOTE: Review submittal description (SD) definitions in Section 01 33 00 SUBMITTAL PROCEDURES and edit the following list to reflect only the submittals required for the project. Sub

33、mittals should be kept to the minimum required for adequate quality control.A “G” following a submittal item indicates that the submittal requires Government approval. Some submittals are already marked with a “G”. Only delete an existing “G” if the submittal item is not complex and can be reviewed

34、through the Contractors Quality Control system. Only add a “G” if the submittal is sufficiently important or complex in context of the project.For submittals requiring Government approval on Army projects, a code of up to three characters within the submittal tags may be used following the “G“ desig

35、nation to indicate the approving authority. SECTION 33 52 43.23 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Codes for Army projects using the Resident Management System (RMS) are: “AE“ for Architect-Engineer; “DO“ for District Office (Engin

36、eering Division or other organization in the District Office); “AO“ for Area Office; “RO“ for Resident Office; and “PO“ for Project Office. Codes following the “G“ typically are not used for Navy, Air Force, and NASA projects.Choose the first bracketed item for Navy, Air Force and NASA projects, or

37、choose the second bracketed item for Army projects.*Government approval is required for submittals with a “G“ designation; submittals not having a “G“ designation are for Contractor Quality Control approval. information only. When used, a designation following the “G“ designation identifies the offi

38、ce that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:SD-02 Shop DrawingsFueling Pumps (FP-1 through FP-5); G; G, _.Offload Pumps; G; G, _.Fuel Transfer Pump; G; G, _.Water Draw-off Pump; G; G, _.SD-03 Product DataFueling

39、Pumps (FP-1 through FP-5); G; G, _.Offload Pumps; G; G, _.Fuel Transfer Pump; G; G, _.Water Draw-off Pump; G; G, _.SD-06 Test ReportsCertified Test CurvesSD-07 CertificatesFueling Pumps (FP-1 through FP-5); G; G, _.Offload Pumps; G; G, _.Fuel Transfer Pump; G; G, _.Water Draw-off Pump; G; G, _.SD-10

40、 Operation and Maintenance DataOperation and Maintenance Manuals; G; G, _.PART 2 PRODUCTS2.1 FUELING PUMPS (FP-1 through FP-5)2.1.1 Capacity*NOTE: Insert site specific pump requirements.*SECTION 33 52 43.23 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license fr

41、om IHS-,-,-Capacity shall be 45 L/s 600 gpm against a total head of _ m feet when driven at 3600 rpm. Overall efficiency at design conditions of pump and driver, connected, shall be minimum of _ percent. Pump head capacity shall be continually rising and shall be free of dips and valleys from design

42、 point to shut-off head. Pump shut-off head shall have a 10 to 20 percent head rise to shut off. Pump shall be capable of at least a 10 percent head increase at rated conditions by installing a new impeller. Pumps shall not overheat or be damaged in any way while operating continuously at a minimum

43、flow condition of 11 L/s 150 gpm and continuously at a maximum flow condition of 125 percent required capacity. The unit will also be required to operate at a flow of 12.5 percent required capacity GPM without exceeding the vibration limits given in API Std 610 at that flowrate. These pumps are for

44、parallel operation and shall have equal head at minimum continuous stable flow, plus or minus 2 percent.2.1.2 General Requirementsa. The pumps shall meet the requirements of API Std 610, latest edition. Whenever the information contained herein conflicts with said standard, the information herein shall govern. The pumps shall run at a nominal 3600 rpm and shall be single stage centrifugals, horizontally mounted, vertical or radial split case, enclosed impeller, with end suction and top vertical discharge. Pumps shall be of the back pull-out design