ARMY MIL-PRF-49167B-1997 AUXILIARY CONTROL VIDEO PL-1402 UA.pdf

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1、PERFORMANCE SPECIFICATIONAUXILIARY CONTROL, VIDEO PL-1402/UAThis specification is approved for use within USACECOM, Department of the Army, andis available for use by all Departments and Agencies of the Department of Defense.1. SCOPE1.1 Scope . This specification covers one type of common module, Au

2、xiliary Control,Video PL-1402/UA which is one type of common module (see 6.1).1.2 Classification .1.2.1 Type designation . The type designation of this equipment shall be PL-1402/UA(see 3.1)2. APPLICABLE DOCUMENTS2.1 General . The documents listed in this section are specified in sections 3 and 4 of

3、 thisspecification. This section does not include documents cited in other sections of this specificationor recommended for additional information or as examples. While every effort has been made toensure the completeness of this list, document users are cautioned that they must meet allspecified re

4、quirements documents cited in sections 3 and 4 of this specification, whether or notthey are listed.2.2 Government documents .2.2.1 Specifications, standards, and handbooks . The following specifications, standards,and handbooks form a part of this document to the extent specified herein. Unless oth

5、erwisespecified, the issues of these documents are those listed in the issue of the Department of DefenseIndex of Specifications and Standards (DoDISS) and supplement thereto, cited in the solicitation(see 6.2).Beneficial comments (recommendations, additions, deletions) and any pertinent data which

6、maybe of use in improving this document should be addressed to: Commander, US ArmyCommunications-Electronics Command, ATTN: AMSEL-LC-LEO-E-EP, Fort Monmouth, NJ07703-5023 by using the Standardization Document Improvement Proposal (DD Form 1426)appearing at the end of this document or by letter.AMSC

7、N/A: FSC 5855DISTRIBUTION STATEMENT A . Approved for public release; distribution is unlimited.INCH-POUNDMIL-PRF-49167B(CR)9 June 1997SUPERSEDINGMIL-A-49167A(ER)18 January 1982Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-49167B(CR)2SPECIFI

8、CATIONSDEPARTMENT OF DEFENSEMIL-P-11268 - Parts, Materials, and Processes used inElectronic EquipmentMIL-M-13231 - Marking of Electronic ItemsMIL-P-55110 - Printed Wiring BoardsMIL-C-55302 - Connector, Printed Circuit Subassemblyand Accessories, Plug, Pin Contacts,Right AngleMIL-E-55585 - Electronic

9、 Equipment and Parts,Packaging ofSTANDARDSDEPARTMENT OF DEFENSEMIL-STD-252 - Classification of Visual and MechanicalDefects for Equipment, Electronic,Wired, and other DevicesMIL-STD-726 - Packaging Requirement CodesMIL-STD-810 - Environmental Test MethodsMIL-STD-2073 - DoD Material Procedures forDev

10、elopment and Application ofPackaging RequirementsHANDBOOKDEPARTMENT OF DEFENSEMIL-HDBK-454 - General Guidel ines for ElectronicEquipment(Unless otherwise indicated, copies of the above military specifications, standards, andhandbooks are available from the Defense Printing Service Detachment Office,

11、 700 RobbinsAvenue, Bldg. 4D, Philadelphia, PA 19111-5093.)2.2.2 Other government documents, drawings, and publications . The following otherGovernment documents, drawings, and publications will form a part of this document to theextent specified herein. Unless otherwise specified, the issues are th

12、ose cited in the solicitation.Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-49167B(CR)3DRAWINGSDL-SM-B-773228 - Auxiliary Control, Video PL-1402/UA2.3 Non-Government publications . The following document(s) form a part of thisdocument to th

13、e extent specified herein. Unless otherwise specified, the issues of the documentswhich are DoD adopted are those listed in the issue of the DoDISS cited in the solicitation.Unless otherwise specified, the issues of documents not listed in the DoDISS are the issues of thedocuments cited in the solic

14、itation (see 6.2).AMERICAN SOCIETY OF TESTING AND MATERIAL (ASTM)ASTM B194-92A - Copper-Beryllium Alloy Plate, Sheet,Strip, and Rolled Bar(Application for copies should be addressed to the American Society for Testing andMaterials, 1916 Race Street, Philadelphia, PA 11103-1187).2.4 Order of Preceden

15、ce . In the event of a conflict between the text of this document andthe references cited herein, the text of this document takes precedence. Nothing in thisspecification, however, supersedes applicable laws and regulations unless a specific exemption hasbeen obtained.3. REQUIREMENTS3.1 First articl

16、e . When specified (see 6.2), a sample shall be subjected to first articleinspection (see 4.2).3.2 Materials . The contractor shall select the materials, but the materials shall be capableof meeting all the operational and environmental requirements specified herein. The parts andmaterials specified

17、 in MIL-P-11268, MIL-P-55110, MIL-C-55302, MIL-STD-2073, and ASTMB194-92A are recommended, but are not mandatory. Recovered materials shall be used to themaximum extent possible.3.2.1 Recycled, recovered, or environmentally preferable materials . Recycled, recovered,or environmentally preferable mat

18、erials should be used to the maximum extent possible providedthat the material meets or exceeds the operational and maintenance requirements and promoteseconomically advantageous life cycle costs.3.3 Design . Internal design of the auxiliary control module is the responsibility of thecontractor. How

19、ever, the auxiliary control module shall conform to the dimensional and interfacerequirements of DL-SM-B-773228 and its subsidiary drawings.3.4 Weight . The weight of the auxiliary control module shall be 0.23, (+0.03 -0.05)pound.Provided by IHSNot for ResaleNo reproduction or networking permitted w

20、ithout license from IHS-,-,-MIL-PRF-49167B(CR)43.5 Performance characteristics .3.5.1 Input power . The auxiliary control module shall operate from the supply voltagesand current input power within the supply current limits as follows:High power mode Low power modeSupply voltage Max supply current S

21、upply voltage Max supply current(Vdc) (mA) (Vdc) (mA)+10.0 0.2 660 +4.8 0.1 540-7.5 0.2 660 -4.8 0.1 540+7.0 0.1 15-7.0 0.1 153.5.2 IR level and gate output . IR level and gate output shall be a rectangular waveformof +1.0 0.1 vdc and 0 to -1.5 0.1 vdc as shown in figure 1.3.5.3 IR gain command volt

22、ages . The gain command voltage outputs for the auxiliarycontrol module shall have a minimum adjustable range as listed:Gain command voltages High power mode Low power modeGain command 1 Adjustable from Adjustable from-3.5 to +3.5Vdc -2.0 to +2.0 VdcGain command 2 Adjustable from Adjustable from-3.5

23、 to +3.5Vdc -2.0 to +2.0Vdc3.5.4 Regulator output voltages . The positive and negative regulator outputs shall have aminimum adjustable range as listed:Regulator output voltages High power mode Low power modePositive regulator output Adjustable from Adjustable from+3.0 to +4.5Vdc +3.0 to +3.5Negativ

24、e regulator output Adjustable from Adjustable from-3.0 to -4.5Vdc -3.0 to -3.5 VdcThe positive and negative regulator output voltages, when fixed in the high power mode at +4.25Vdc and -4.25 Vdc respectively, shall not vary by more than 0.25 Vdc over the temperaturerange of -54 C to +71 C.Provided b

25、y IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-49167B(CR)53.5.5 IR polarity control outputs . IR polarity control outputs shall be +0.60, 0.25 Vdcand shall be inverted with respect to each other.3.5.6 Polarity transient suppression . Polarity transien

26、t suppression shall provide a gatedlevel of +1.0, 0.1 Vdc on the IR level and gate waveform for a duration of 140, 40 millisecondsat each operation of polarity reversal.3.5.7 Scan failure protect . The scan failure protect feature shall provide a continuousgated level of +1.0, 0.1 vdc on the IR leve

27、l and gate waveform when a gate signal is not receivedfor a duration of greater than 120, 40 milliseconds.3.6 Environmental conditions .3.6.1 Temperature shock . The auxiliary control module shall not be damaged (see 6.3.1)by sudden changes in temperature between -54 C and +95 C.3.6.2 High temperatu

28、re . The auxiliary control module shall not be damaged by storageto +95 C or continuous operation to +71 C, and shall operate for 30 minutes at +95 C.3.6.3 Low temperature . The auxiliary control module shall not be damaged by operationto -54 C or storage to -62 C.3.6.4 Shock . The auxiliary control

29、 module shall not be damaged by high intensity shocksof 100gs peak amplitude with 11 milliseconds duration and by bench handling tests.3.6.5 Vibration . The auxiliary control module shall not be damaged by vibration over thefrequency spectrum at the specified g levels and amplitudes shown in figure

30、2.3.7 Reliability . The auxiliary control module shall have a mean time between failure(MTBF) of at least 17,500 hours 0 .3.8 Coating . Unless otherwise specified, the auxiliary control module and its componentsand parts shall be cleaned and coated in accordance with the contractors established proc

31、edures.3.9 Preconditioning . Each auxiliary control module shall be subjected to at least a 20-cycle preconditioning environment as specified in figure 3 prior to group A inspection. (Forexception to this requirement see 6.2.h.3.10 Marking . Mark directly or by label to include nomenclature, contrac

32、t number, serialnumber, date, manufacturing code, part number, and national stock number. Use clear and legiblelettering and a method of marking to withstand the operatng environment. MIL-M-13231 may beused as a guide.Provided by IHSNot for ResaleNo reproduction or networking permitted without licen

33、se from IHS-,-,-MIL-PRF-49167B(CR)63.11 Workmanship . The equipment shall be free from defects that will affect equipmentserviceability, interchangeability, or appearance.4. VERIFICATION4.1 Classification of inspections . The inspection requirements specified herein areclassified as follows:a. First

34、 article inspection (see 4.2).b. Conformance inspection (see 4.3).4.1.1 Inspection conditions . Except as otherwise specified herein, all examinations andtests shall be performed at a temperature of 80 20 F.4.2 First article inspection . When specified in the contract, first article inspection shall

35、 beperformed by the contractor, on a minimum of 3 sample units, after award of contract and prior toproduction. First article reliability (4.6) is not required unless specified in the contract. Firstarticle inspection shall be performed on sample units which have been produced with equipmentand proc

36、edures normally used in production.4.2.1 Inspection routine . First article inspection shall consist of all the examinations andtests in accordance with table I and II. These tests shall be conducted in the order specified foreach group. One sample auxiliary control module is to remain at the contra

37、ctors plant and is tobe available as a standard for comparative purposes.4.2.2 Failure . If one or more sample auxiliary control modules fails to meet any of thefirst article requirements and tests, the contractor shall immediately notify the Government of thefailure. The contractor shall determine

38、the root cause of the failure and take appropriatecorrective action. The contractor is required to submit a new set of first article samples whichhave incorporated the change for inspection. A description of the failure(s) and correctiveactions(s) taken shall be included in the first article inspect

39、ion reports. It is recommended that thefailure mechanism be evaluated prior to restarting first article testing from the beginning on allnew units.4.2.3 Inspections . All materials, parts, processes and assemblies shall be examined forconformance to the applicable specification or drawing as indicat

40、ed in table I.Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-49167B(CR)7TABLE I. Inspections .Inspection Requirement Requirement Inspectionparagraph criteriaAny part or component missing or 3.2 MIL-STD-252(Used asguide)damagedWeight not as s

41、pecified 3.4 MIL-STD-252(Used asguide)Soldering not as specified 3.10 MIL-HDBK-454(Used asguide)Marking not as specified 3.11 MIL-M-13231(Used asguide)Workmanship not as specified 3.12 MIL-HDBK-454(Used asguide)Coating not as specified 3.8Dimensions not as specified 3.3 SM-D-773888Length and widthDi

42、mensions not as specified 3.3 SM-C-773501Height, max, Solder/leadprotrusionDimensions not as specified 3.3 SM-C-773541Pins, connector locationPins, guide location4.2.4 Tests . Upon successful completion of inspections specified in 4.2.3, perform thetests of table II. Failure of any test shall consti

43、tute failure of first article inspection.TABLE II. First article inspection .Inspection Requirement Testparagraph paragraphInput power 3.5.1 4.4.1IR level however,MIL-STD-726, coded as follows, may be used for guidance:(1) Level A . 2M-1-1- -00-NV-X-XX-P-ED-A(2) Level B . 1 -1-1- 00-NV-X-B7-P-ED-Bg.

44、 Packing and marking shall be in accordance with good commercial practice; however,MIL-E-55585 may be used for guidance.h. MIL-STD-810B is to be used as a guide for environmental tests of 4.5.i. The preconditioning requirement 3.9 and inspection 4.8 are required for procurement ofall modules to this

45、 specification made directly for the Government. Implementation of 3.9 and 4.8may be waived by system contractors ordering modules to this specification for use in themanufacture of complete systems if these systems or subassemblies thereof are subjected toequivalent preconditioning.j. Deliver all f

46、irst article samples to Commander, CECOM, ATTN: AMSEL-LC-IEW-N-TI, Fort Monmouth, NJ 07703.k. Environmental pollution prevention measures are contained in the packaging materialspecifications referenced herein. Refer to material specifications or procuring activity forrecommended disposability metho

47、ds.l. Group C inspection monthly sample size to be establish ed based on cumulative totalconcurrent contracts.m. The following paragraphs should be included in the solicitation and contract/purchaseorder:6.3 Definitions .Provided by IHSNot for ResaleNo reproduction or networking permitted without li

48、cense from IHS-,-,-MIL-PRF-49167B(CR)146.3.1 Damage . Breakage, loosening, shifting, evidence of corrosion, or failure of anyfinish, hardware, connection or component; and any degradation of auxiliary control moduleperformance to values less than specified herein.6.3.2 Existing suppliers . Suppliers who are currently supplying equipment to thisspecification with a minimum average monthly rate of 10 units per month over the most current12-month period. If a supplier cannot maintain the minimum monthly average, a first article test(less reliability) performed annually shall sustain the exist