ARMY MIL-C-52967-1979 CRANES TRUCK-MOUNTED CONTAINER HANDLING《集装箱装卸车载起重机》.pdf

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1、MIL-C-52967 (ME) 29 May 1979 MILITARY SPECIFICATION CRANES, TRUCK-MOUNTED, CONTAINER HANDLING lhis specification is approved for use by the Mobility Equipment Research. and Development Command, Department of the Army, and is available for use by all Departments and Agencies of the Depart- ment of De

2、fense, 1. SCOPE 1.1 Scope. This specification covers commercial diesel-engine-driven, truck-mounted, pneumatic-tired, f u11 revolving cranes capable of lifting and placing loads mainly for container handling operations. 1.2 Classification. Cranes shall be one of the following types as specified (see

3、 6.2) : “ype I - 140 Ton Type II - 250/300 Ton 2. APPLICABLE DOCUMENTS 2.1 Issues of documents. The following documents of the issue in effect on date of: invitation for bids or request for proposal, form a part of this specification to the extent specified herein: SPECIFICATIONS MILITARY MIL-T- 704

4、 MIL-14-10295 MIL-L- 10324 - Treatment and Painting of Materiel. - Lubricating il, In ternal-Combustion - Lubricating Oil, Gear, Sub-zero. Engine, Sub-zero. FSC 3950 r i Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in improving this docunent

5、should be addressed to: I US Army Mobility Equipment Research and Development Command, I k TTE: DRDME-DS, Fort Belvoir, VA 22060, by using the self-addressed I 1 Document Improvenient Proposal (DD Form 1426) appearing at he end of - this document or by letter. Provided by IHSNot for ResaleNo reprodu

6、ction or networking permitted without license from IHS-,-,-_ _ _ MIL-C-52967 39 W 9999906 O287462 8 W MIL-010924 MIL-A-46153 STANDARDS MILITARY MIL-STD-209 MIL-STD-1410 - Grease, Automotive and Artillery. - Antifreeze, Ethylene Glycol, In- hibited, Heavy Duty, Single Package. - Slinging and Tiedown

7、Provisions for Lifting and Tying Down Military Equipmen t. Engines for End Item Application, - Methods for Selection of Industrial (Copies of specifications and standards required by suppliers in con- nection with specific procurement functions should be obtained from the procuring activity or as di

8、rected by the contracting officer.) 2.2 Other publications. The following documents form a part of this specification to the extent specified herein. Unless otherwise indicated, the issue in effect on date of invitation for bids or request for proposal shall apply. PmR CRANE AND SHOVEL ASSOCIATION M

9、obile Power Crane and Excavator Standards (PCSA Standard No. 1) (Application for copies should be addressed to the Power Crane and Shovel Association, Marine Plaza, Suite 1700, 111 E. Wisconsin Ave., Milwaukee, WI 5 3202. ) US DEPARTMENT OF LABOR Occupational Safety and Health Act (OSHA) Standards.

10、(Application for copies should be addressed to the Superintendent of Docunients, US Government Printing Of fice, Washington, DC 20402 .) SOCIETY OF AUTOMOTIVE ENGINEERS SAE Handbook. (Application for copies should be addressed to the Society of Automotive Engineers, 400 Commonwealth Drive, Warrendal

11、e, PA 15906.) Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-52767 37 777770b 02874b3 T m Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-52967 (MF,) Motor Carrier Safety Regulations. Als

12、o, the crane shall meet all require- ments set forth far compliance with the Power Crane and Shovel Association Standard Number 1. of these regalations have been repeated herein. This does not release the contractor from meeting the requirements that are not specifically stated herein. The crane and

13、 all of its compcnents shall be the current comercial production model of a standard prodtict and, except for product improvements, shall have demonstrated industry acceptability by having been manufactured, marketed and sold to commercial users for the same or similar application for at least 1 yea

14、r prior to the opening of the bids. For clarification and illustration, certain requirements 3.2 First article. Unless otherwise specified (see .2), the con- tractor shall f usnish one complete crane for first article inspection and test. The first article shall be identical to the other production

15、cranes. When specified (see 6.2), the first article shall remain zit the contractors plant as a production sample, and shall be the last crane delivered on the contract. The first article.shal1 be restored to a like new condition which meets all requirements of this specification, including tuneup,

16、paint or repainting, prior to delivery. Any of the first article tests which the contractor has previously performed to meet the requirements of the American Rational Standards Institute (ANSI) Safety Code P30.5, PCSA Standard No. 1, or for a previous military contract, need not he performed providi

17、ng these tests either equal or exceed the test specified in Section 4 of this specifi- cation, and have been adequately documented. A certified copy of the test report of the previously performed test shall be included as part cf the first article test report. 3.3 Material. All material used in the

18、manufacture of the crane shall be of the same quality as that being used by the contractor in his production cranes for comercial market sales. defects or imperfections that would affect the cranes operation or serviceability (see 6.6) e Naterial shall be free from any 3.4 Performance. The crane sha

19、ll be capable of perfowng both in- dependently and simultaneously, the operational functions of hoisting, swinging, and booming. OWE power when fully equipped for lifting crane operation including a boom of not less than 130 feet over the type of rough terrain normally encountered at commercial cons

20、truction sites. The crane shall be capable of traveling under its 3.4.1 Lifting capacities. The cranes standard commercial rated lifting capacities shall be not less than those shown in Table I, be rated in accordance with ANSI 530.5. comercial load chart shall be provided. The crane shall The contr

21、actors standard Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-I MIL-C-52767 37 m 7779706 0287465 3 mm - MIL-C-529 67 (ME) TABLE 1 LIFTING CAPACITIES (Using Ou triggers Fully Extended) TYPE I Boom Length (ft) Radius (ft) Capacity (lb), over side ill

22、 be capable of attaining a swing speed of not less than 3 revolutions per minute. completely equipped with basic boom and required accessories, shall be capable of negotiating a 15 percent grade on a surface with sr rolling resistance of 40 lbs/ton. Ilhe crane equipped with a 130 foot boom shall be

23、capable of travel at reduced speed over a hard surface roa.dway. Tkie crane, with The crane, complete with The crane, 3.5 Construction. The crane shall be so designed and constructed that it can be conveniently disassembled into major components which come within the size and weight limitations for

24、rail, highway and marine transportation. No component shall weight more than 65 tons. attachr;ents shall be identical for all cranes furnished. All parts, components, and No deviation w5ll be accepted without prior written approval, of the contracting officer. O 5 i Provided by IHSNot for ResaleNo r

25、eproduction or networking permitted without license from IHS-,-,-MIL-C-52767 37 7777706 0287466 5 1L-C-!j2967 (KI!) 3.5.1 Crane structure stress requirements. All of the structural members, the boom and t.he supporting conponents of the. crane sha3.1 meet or exceed the strength margins specified in

26、CAE 5987. 3.5.2 Maintainability The crane design, together with component and accessory location and installation, shall permit ready accessibility to all items requiring periodic maintenance service which will te accomplished with the use of conventional, general-purpose tools associated with equip

27、- ment of this nature. accessories shall be accomplished with minimum drainage requirements and mini.n;um disturbance to other elements of the craIie. The replacement and adjustment of cornponefits and 3.5.3 Safety. !Lhe crane shall conform to ANSI B30.5. In addition, the crane shall conply with all

28、 Federal. regulations which govern equipment and personnel zfety requireaents in effect on th date of manufacture. 3.5.3.1 Strike-hazard. Crane cab and portions of the crane that extend out and over the main chassis when being slewed shall have the 10vw crea and kackend color coded in accordafice. w

29、dth ANSJ 253.1. to denote a strike hazard to personnel on the ground. Co3.ors shall be reflective for night cperatione. 3.5.3.2 Backup-alarm. A ba.ckcp alarm shall be provfdei! on the crane and shall comply with SAE 5394. 3.5.3.3 Noise level. If the noise level of the crane (excluding horns and warn

30、ing alamis) exceeds 85 dB(A) when measured in accordance wtth 4.3.10, warning plates shall be perrcanently affixed to the crane in a conspictlous, protected location and sh.all be clearly visible and legible to all persamel exposed to the excessive noise levels. The warning plates shall read: CAUTIO

31、N - HEARING PROTECTION REQUIRED, or CAUTION - HEARING PROTECTION REQUIRED WITHIN X FEFI. The plate shall have a yellow background with black lettering and shall be of corrosion resistant material. The, noise fevel. of the crane shall not exceed 9GdB(A) when measured in accordance with 4.3.11. 3.5.4

32、Euman engineering. The desim of the crane shall allow for operation I by the 5th to 95th percentile male and female operator, as derlned .in SAE 5833, suitably dressed or the environment. comply with SAE 5898. The location o controls sE.iol q-5-5 Plectromaenetic interference. The electrorcametic int

33、erferme. characteristics of the crane shall meet the recornended limlts specitied in SAF. 5551 when measured in accordance with SAE ,7551. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-527b7 37 777770b 0287qb7 7 W! 3.6 Carrier. The carrier sh

34、all be of the multiaxle truck type and shall provide the required mobility and stability to the superstructure in all aspects of crane operations. 3.0.1 Outriggers. 3.6.1,l Standard outriggers. Hydraulic outriggers sha13. he furnished, and shall be provided with means for dependent vertical and hori

35、zontal movement of the outrigger floats. The contractors ctafidard outrigger floats shall be furnishsd and shall be securely stored on the crane when not in use. froni the carrier chassis, The outrigger boxes shall have provisions for easy removal 3.6.1.2 Front and rear auxiliary outriggers. In addi

36、tion to standard outriggers, the Type I crane shall be provided with one frat au.xiliary and the Type II crane shall be provided with one front and two rear auxiliary outriggers complete with floats to provide for stability for operations over the front and rear of the carrier. 3.6.1.3 Low ground be

37、aring pressure outrigger 9 loats. In addition to the stm.dard and auxiliary floats, the crane shall be provided with an outri gger f loat system for cram ;peration on surfaces vith low load carryir.g capabi1,ities. The system shall consist of a multiple float system with structural members for insta

38、llation on the crane outrigger beams or special outrigger beams. the Type I crane shall be provided with a system consisting of not less than three floats for each outrigger beam end providing a total ground bearing area of not less thar, 8100 square inches, When specified for tho Type I crme (see 6

39、.2) and unless other specified far the Type II crme (see 6.2) the ground pressure of the complete crane with load shall not exceed 12 pounds per square inch (psi) when operating with rated loads. The. contractor s ha31 furnish hic engineering calculations indicating conpliance with this requirement,

40、 Un3.ess o themise specified (see 6.2), 3.6.2 Tires, rims and - wheels, All wheels, rims ani! tires shall be the same size and type. tions of the Tire and Rim Association applicable to the type of application and load. Tires, rims and wheels shall conform to the recormencia- A spare rim an.d tire sh

41、all be furnished for each crane. 3.6.3 Carrier brake system. Service and parking brakes conforming to all applicable requirements of Federal Notor Vehicle Safety Standards, Federal Motor Carrier Safety Regulations and ANSI B30.5 shall be provided. in addition, the parking brake shall. be capable of

42、holdSng the crane equipped with the basic boom on a grade of at least 15 percent when facing in either direction. 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MI L-C- 529 6 i (HE) 3.6.4 Steering. The crane stia.J.1 be equipped with hydraulic pow

43、er- assist s teering. c 3.6.5 Carrier lighting and -I_ associated electrical system. P, 12 or 24 volt lighting and electrical system conforming to FederaEotcr Vehicle Safety Standard No. 1C8 shall be provided. Electrical cmponents shall be suitable fcr use in i? marine atmosphere. 3,6.6 a. The coatr

44、actors standard commercial carrier cab shzll be furnished, and shall conforni to Federal Motor Vehicle Safety Standards and Federal Notor Carrier Safety Regulat-ions with respect to windshield and window glazing, windshteld. wiper, heater and defroster, operators controls, seats and seat belts -nd c

45、ab doors Proviaons for adequa.te sEal1 be provided and shall be Easily adjustable by the operator. Eand holds and steps shall be provided to facilitate access to the cab in accordance with ANSI E30.5. 3.6.7 Carrier accessories. All carxier accessories required for safe operation in confomxmce to th

46、e DOT Motor Carrier Safety Regulation shall be provided. A fire extinguisher is not required. 3.7 Diesel engines. For the purposes of sel.ecting the engines the -=- crane shall be classified as a Class I: end iten? in accordance with MIL- VTD-1410. chiill be Class I of MIL-STD-1410 unless otherwise

47、specified herein. The engines shall start in any temperature above minus 20F. shall be provide and nay I-re efther electric glo plug or ether pressure primer. measrired shot type with a storage capacity of not less than 20 fluid ounces. Protection Agency (?PA) Feeera1 Emission Strtndards. The diesel

48、 engfnes including all accessories and components Starting aids When an ether priming system is furnished, it shall be of the The engines shall conform to the requirement of the Environmental 3.7.1. Carrier engine 3.7.1.1 Carrier power L_ and speed rating. The power required to permit the crane to a

49、ttain and naintain a highway speed of not less than 30 nJph and to permit the cornpl-etely zssenibled crane to negotiate a 15 percent- grade sha.11 not exceed the engine nianuf acturer s intemit tent horsepower rat 5.n g . 3.7.I.2 Instruments 2nd -instrument panel. An instrument panel. shall be furnished, the 3nstuumnt.c shall be iI1.uminate.d and shall include at least ari engine oil pr