ANSI Z245.2-2008 Equipment Technology and Operations for Wastes and Recyclable Materials Stationary Compactors Safety Requirements for Installation Maintenance and Operation (NW&RA.pdf

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1、 American National Standard ANSI Z245.2-2008 ENVIRONMENTAL INDUSTRY A S S O C I A T I O N S for Equipment Technology and Operations for Wastes and Recyclable Materials Stationary Compactors Safety Requirements for Installation, Maintenance and Operation ANSI Z245.2 - 2008 WASTE EQUIPMENT TECHNOLOGY

2、ASSOCIATION A PART OF THE ENVIRONMENTAL INDUSTRY ASSOCIATIONS 4301 CONNECTICUT AVENUE, NW SUITE 300 WASHINGTON, DC 20008 TELEPHONE: 202-244-4700 FAX: 202-966-4824 ANSI Z245.2 - 2008 American National Standard for Equipment Technology and Operations for Wastes and Recyclable Materials Stationary Comp

3、actors Safety Requirements for Installation, Maintenance and Operation Secretariat Environmental Industry Associations Approved February 27, 2008 American National Standards Institute, Inc.American National Standard Approval of an American National Standard requires verification by ANSI that the req

4、uirements for due process, consensus, and other criteria for approval have been met by the standards developer. Consensus is established when, in the judgment of the ANSI Board of Standards Review, substantial agreement has been reached by directly and materially affected interests. Substantial agre

5、ement means much more than a simple majority, but not necessarily unanimity. Consensus requires that all views and objections be considered, and that a concerted effort be made toward their resolution. The use of American National Standards is completely voluntary; their existence does not in any re

6、spect preclude anyone, whether he has approved the standards or not, from manufacturing, marketing, purchasing, or using products, processes, or procedures not conforming to the standards. The American National Standards Institute does not develop standards and will in no circumstances give an inter

7、pretation of any American National Standard. Moreover, no person shall have the right or authority to issue an interpretation of an American National Standard in the name of the American National Standards Institute. Requests for interpretations should be addressed to the secretariat or sponsor whos

8、e name appears on the title page of this standard. CAUTION NOTICE: This American National Standard may be revised or withdrawn at any time. The procedures of the American National Standards Institute require that action be taken periodically to reaffirm, revise, or withdraw this standard. Purchasers

9、 of American National Standards may receive current information on all standards by calling or writing the American National Standards Institute, 11 W. 42nd Street, New York, New York, 10036, Phone: 212-642-4900, Fax: 212-398-0023. Published by Waste Equipment Technology Association (Part of Environ

10、mental Industry Associations) 4301 Connecticut Ave., N. W., Washington, D.C. 20008 Copyright 2008 by the Environmental Industry Associations All rights reserved No part of this publication may be reproduced in any form, in an electronic retrieval system or otherwise, without prior permission of the

11、publisher. Printed in the United States of America AMERICAN NATIONAL STANDARD ANSI Z245.2 - 2008Table of Contents Page Foreword (informative). iii 0 Introduction (informative) 1 1 Scope . 2 2 Normative references . 2 3 Definitions 2 4 Installation requirements 4.1 General requirements . 13 4.2 Power

12、 disconnect 13 4.3 Emergency controls 13 5 Safeguards and features 5.1 Access Covers 13 5.2 Service openings. 13 5.3 Compactor-container attaching mechanism . 13 5.4 Controls. 13 5.5 Operating switches and sensors. 13 5.6 Security switch 14 5.7 Emergency controls 14 5.8 Interlocks. 14 5.9 Guarding .

13、 14 5.10 Compactor containers. 15 5.11 Container/cart lifting systems 16 5.12 Continuously operating and unattended stationary compactors with automatic startup additional safety features 17 5.13 Caution, warning and danger markings 18 6 Reconstruction and modification 21 7 Owner/operator requiremen

14、ts 7.1 Owner/Employer responsibilities for stationary compactors. 21 7.2 Operator/employee responsibilities for stationary compactors. 23 7.3 Procedures for the control of hazardous energy sources (lockout/tagout). 24 7.4 Procedures for work in confined spaces. 25 8 Safety and training program 8.1 G

15、eneral . 26 8.2 Safety program 26 8.3 General Training . 26 8.4 Training requirements . 27 Annex A Bibliography (informative) . 28 iAMERICAN NATIONAL STANDARD ANSI Z245.2 - 2008Figures 1 Apartment stationary compactor) 9 2 Commercial/industrial stationary compactor. 10 3 Self-contained compactor-con

16、tainer . 11 4 Continuously operating stationary compactor (as used in typical waste processing facility operations) 12 5 Typical transport equipment for compactor-containers. 12 6 Guard or loading hopper minimum loading height for stationary compactor. 15 ii AMERICAN NATIONAL STANDARD ANSI Z245.2 -

17、2008FOREWORD (This foreword is not part of American National Standard Z245.2 -2008) This American National Standard is applicable to the reconstruction, modification, maintenance, repair, operation, and use of commercial stationary compacting equipment used in apartment, institutional, commercial an

18、d industrial locations, including transfer stations and recycling facilities. A companion standard, ANSI Z245.212008 establishes safety requirements for the design and construction of commercial stationary compacting equipment. Both these standards taken together revise and replace ANSI Z245.2-1997.

19、 This American National Standard does not apply to compactors commonly referred to as domestic or household compactor appliances. Stationary compactors also have been addressed previously in ANSI Z245.2-1992 and ANSI Z245.1 (1978 and 1984 editions), Mobile Refuse Collection and Compaction Equipment,

20、 Safety Requirements. For mobile collecting and compacting equipment, refer to ANSI Z245.1. The effective date of all requirements of this standard shall be 12 months after the approval date of this standard by the American National Standards Institute, Inc. For all stationary compacting equipment m

21、anufactured prior to 12 months after the approval date of this standard, please refer to the previous editions of the ANSI Z245.2 standard. Inquiries, requests for interpretation and suggestions for the improvement of this standard should be directed to the Secretary, Accredited Standards Committee

22、Z245, c/o Environmental Industry Associations, 4301 Connecticut Ave., NW, Suite 300, Washington, D.C. 20008. This standard was processed and approved for submittal to ANSI by the Accredited Standards Committee Z245 on Equipment, Technology and Operations for Wastes and Recyclable Materials. Committe

23、e approval of this standard does not necessarily imply that all members of the committee voted for its approval. At the time it approved this standard, the Z245 Committee had the following members: Gary Satterfield, Chairman The members of Accredited Standards Committee Z245, and the organizations r

24、epresented, who participated in the development of this standard were: Lou Guilmette City of Rochester Karon Simoni (Alternate) City of Rochester Carl Hursh Commonwealth of Pennsylvania (DEP) Gary Satterfield Waste Equipment Technology Association John Gilstrap Institute of Scrap Recycling Industrie

25、s, Inc. Brent Dieleman Solid Waste Association of North America Paul Moore NIOSH Ralph A. Ford Waste Industries Michael L. Knaub Schaefer Systems International, Inc. Jerald G. Zanzig Zantec, Inc. Denny Gill Ameri-Kan Thomas Stevens Wolverine Recycling Services, Inc. Denny Pool SP Industries, Inc. St

26、even M. Wienkes Environmental Equipment Solutions David E. Malter Malter Associates, Inc. W.A. Martin Waste Management, Inc. Susan Eppes EST Solutions, Inc. Gerald Van Beek SACOM Safety Communications Jeffrey D. Kaplan City of Corpus Christi Mark Johnson (Alternate) Allied Waste Industries, Inc. Gar

27、ry Mosier, CSP Allied Waste Industries, Inc. Mike Schwalbach Rehrig Pacific Company Dave Carlisle City of Tacoma iiiAMERICAN NATIONAL STANDARD ANSI Z245.2 - 2008iv Accredited Standards Committee Z245 Subcommittee 2 on Compactor Safety, which provided the draft of this standard to Z245 Committee, had

28、 the following members: Denny Pool, Chairman Ron Brown Dennis Calnan Steve Chytry Bruce Clark Steve David Mark Deen Susan Eppes Gary Fleming Ralph Ford Bill Geise Shannon Harrop Mark Johnson Henry Jobe Gene Kesler Randy Lewis William Lowther, Jr. Dave Malter Billy Martin William Moss Bob McClain Dav

29、id Nedland Fran Oliver Harvey Podolsky Robert Riethmiller Jim Roseberry Gary Satterfield Michael Savage Brent Sebright Roger Simpson Kent Spiers Jerry Van Beek Sidney Wildes Thomas Wollan Jerry Zanzig AMERICAN NATIONAL STANDARD ANSI Z245.2 - 2008American National Standard for Equipment Technology an

30、d Operations for Wastes and Recyclable Materials Stationary Compactors Safety Requirements for Installation, Maintenance and Operation 0 Introduction This standard was developed by American National Standards Institute Accredited Standards Committee Z245 Subcommittee 2 on Stationary Compactors and a

31、pproved by Accredited Standards Committee Z245. This standard revises the stationary compactor equipment safety requirements found in ANSI Z245.2-1997 by providing specific requirements for installation, maintenance, repair and operation necessary to ensure the safe operation of the stationary compa

32、ctor. This standard complements ANSI Z245.21-2008 which details the safety requirements for design and construction of stationary compactors. The requirements contained in this standard pertain to new stationary compactors as produced by the manufacturer. New requirements and revisions are not inten

33、ded to be retroactive for stationary compactors manufactured to comply with earlier revisions of this standard. Refer to the approved edition of ANSI Z245.2 in effect at the time of manufacture for those requirements. The requirements contained in this standard are not intended to apply to other com

34、ponents of end-use applications where a stationary compactor is part of a designed compacting system. Exceptions and notes contained in the standard apply to the clause or sub-clause in which they are contained or to which they reference. Exceptions pertain to normative requirements. Notes are infor

35、mative and provide guidance for the evaluation of a normative requirement. The units of distance measurement used in this standard are in the inch-pound system. When a value for measurement is followed by a value in other units in parentheses, the second value is only approximate. The first value is

36、 the requirement. 1AMERICAN NATIONAL STANDARD ANSI Z245.2 - 20081 Scope This standard revises safety requirements with respect to the installation, operation, maintenance, service, repair, modification, and reconstruction (where applicable) of stationary compacting equipment covered by ANSI Z245.2 -

37、 1997, Stationary Compactors Safety Requirements. The requirements of this standard apply to stationary compactors rated at 600 volts or less, for outdoor or indoor use, and are employed in accordance with the manufacturers installation, operation, and maintenance instructions and procedures. This s

38、tandard does not apply to compactors intended for use in private homes. This standard does not apply to mobile landfill compactors and compactor-type equipment that is operational when mounted on trucks or other vehicles. 2 Normative references The following standards contain provisions which, throu

39、gh reference in this text, constitute provisions of this American National Standard. At the time of publication, the editions indicated were valid. All standards are subject to revision, and parties to agreements based on this American National Standard are encouraged to investigate the possibility

40、of applying the most recent editions of the standards indicated below. ANSI A1264.1-1995 (R2002), Safety Requirements for Workplace Floor and Wall Openings, Stairs, and Railing Systems. ANSI Z245.21-2008, Stationary Compactors Safety Requirements The following regulations contain provisions which, t

41、hrough reference in this text, constitute provisions of this American National Standard. OSHA 29 CFR Part 1910.146, Permit Required Confined Spaces 1OSHA 29 CFR Part 1910.147, Lockout/Tagout of Energy Sources 23 Definitions For the purposes of this American National Standard, the definitions below a

42、pply to terms used throughout this standard, unless the context clearly indicates otherwise. 3.1 access cover or door: A panel covering an opening that is designed to permit access to the interior of the stationary compactor. 3.2 access gate: A moveable barrier/guard that swings on hinges or moves i

43、n/on a track and is distinguished from a door by having openwork. 3.3 affected employee: An employee whose job functions place them in proximity to potential hazards related to work being performed by authorized employees. 3.4 authorized employee: A person who, on the basis of their specific experie

44、nce and training, is permitted to perform certain designated duties. 1 Available online at http:/www.gpo.gov/nara/cfr/index.html. 2 Available online at http:/www.gpo.gov/nara/cfr/index.html. 2 AMERICAN NATIONAL STANDARD ANSI Z245.2 - 20083.5 automatic start/cycling control: A control that uses an au

45、tomatic actuator or sensor to initiate the operation of the stationary compactor on demand, when refuse is loaded into the loading chamber. 3.6 cart: A wheeled container that receives, holds and stores loose refuse. Carts are generally classified by their size and application as either residential o

46、r commercial/industrial, in the following manner: a) residential: A two-wheeled container that receives, holds and stores loose refuse. It is typically used in collection of residential, commercial and industrial waste that utilizes mechanical lift systems for unloading. Residential carts typically

47、range in size from 45 to 100-gallon capacity. b) commercial/industrial: A three- or four-wheeled container that receives, holds and stores loose refuse. It is typically used for the collection of commercial and industrial waste that utilizes manual lifting or mechanized lift systems for unloading. C

48、ommercial/industrial carts typically range in size from one-half (1/2) cubic yard to four (4) cubic yards in capacity. 3.7 chute: An enclosure connected to the stationary compactor and to an adjacent structure that funnels material into the loading chamber. (See figure 4.) 3.8 commercial waste: Wast

49、e produced by stores, offices, restaurants, warehouses, and other non-manufacturing operations. 3.9 compactor: See stationary compactor. 3.10 compactor-container: A container specially designed to be compatible with the compactor to which it is attached. It is used to receive, contain, store, and transport the compacted material. 3.11 compactor-container attaching mechanism: A compatible system that couples and secures the compactor-container to the compactor. 3.12 compactor frame: The structural assembly of a stationary compactor that encloses the lo