ANSI NEMA MW 1000 SUPP-2015 Supplement to ANSI NEMA MW 1000 2015 Reference Requirements for Round Film-insulated Magnet Wire (Incorporates Errata 10 01 2015).pdf

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1、NEMA Standards PublicationNational Electrical Manufacturers AssociationSupplement to ANSI/NEMA MW 1000 (Incorporates Errata: 10/01/2015)Reference Requirements for Round Film-insulated Magnet WireSupplement to ANSI/NEMA MW 1000 Reference Requirements for Round Film-insulated Magnet Wire Published by:

2、 National Electrical Manufacturers Association 1300 North 17thStreet, Suite 900 Rosslyn, Virginia 22209 www.nema.org 2015 National Electrical Manufacturers Association. All rights, including translation into other languages, reserved under the Universal Copyright Convention, the Berne Convention or

3、the Protection of Literary and Artistic Works, and the International and Pan American copyright conventions. 2015 National Electrical Manufacturers Association NOTICE AND DISCLAIMER The information in this publication was considered technically sound by the consensus of persons engaged in the develo

4、pment and approval of the document at the time it was developed. Consensus does not necessarily mean that there is unanimous agreement among every person participating in the development of this document. The National Electrical Manufacturers Association (NEMA) standards and guideline publications,

5、of which the document contained herein is one, are developed through a voluntary consensus standards development process. This process brings together volunteers and/or seeks out the views of persons who have an interest in the topic covered by this publication. While NEMA administers the process an

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9、dividual manufacturer or sellers products or services by virtue of this standard or guide. In publishing and making this document available, NEMA is not undertaking to render professional or other services for or on behalf of any person or entity, nor is NEMA undertaking to perform any duty owed by

10、any person or entity to someone else. Anyone using this document should rely on his or her own independent judgment or, as appropriate, seek the advice of a competent professional in determining the exercise of reasonable care in any given circumstances. Information and other standards on the topic

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12、 test, or inspect products, designs, or installations for safety or health purposes. Any certification or other statement of compliance with any health- or safety-related information in this document shall not be attributable to NEMA and is solely the responsibility of the certifier or maker of the

13、statement. ANSI/NEMA MW 1000 Supplement Page i 2015 National Electrical Manufacturers Association Foreword The purpose of this standards publication is to present, in concise and convenient form, all dimensional and performance requirements for round film-insulated magnet wire constructions included

14、 in ANSI/NEMA MW 1000 in the form of master requirement tables grouped according to conductor material and insulation build. This standard is reviewed periodically by the Magnet Wire Section of NEMA so that it will be kept up-to-date with evolving technology. Comments are welcome and should be sent

15、to: Senior Technical Director, Operations National Electrical Manufacturers Association 1300 North 17thStreet, Suite 900 Rosslyn, Virginia 22209 This standard was developed by the Magnet Wire Section of NEMA. At the time it was approved, the Magnet Wire Section had the following members: Alconex Spe

16、cialty Products, Inc. Fort Wayne, IN Bridgeport Insulated Wire Company Bridgeport, CT CONDUMEX Mxico, D.F. Elektrisola, Inc. Boscawen, NH Essex Group, Inc. Fort Wayne, IN Magnekn San Nicolas, NL, Mexico MWS Wire Industries Westlake Village, CA Rea Magnet Wire Company, Inc. Fort Wayne, IN ANSI/NEMA M

17、W 1000 Supplement Page ii 2015 National Electrical Manufacturers Association CONTENTS Foreword i Section 1 GENERAL . 1 1.1 Scope . 1 1.2 Normative References . 1 Section 2 MASTER REQUIREMENT TABLES. 2 2.1 General 2 2.2 Single Build Film-insulated Round Copper Magnet Wire 2 2.3 Single Build Film-insu

18、lated Round Aluminum Magnet Wire 2 2.4 Heavy Build Film-insulated Round Copper Magnet Wire 2 2.5 Heavy Build Film-insulated Round Aluminum Magnet Wire 2 2.6 Triple Build Film-insulated Round Copper Magnet Wire . 2 2.7 Quad Build Film-insulated Round Copper Magnet Wire 2 Tables Table 1 (inch) Dimensi

19、ons and Properties for Single Build Film-insulated Round Copper Magnet Wire 3 Table 1 (mm) Dimensions and Properties for Single Build Film-insulated Round Copper Magnet Wire 5 Table 2 (inch) Dimensions and Properties for Single Build Film-insulated Round Aluminum Magnet Wire 7 Table 2 (mm) Dimension

20、s and Properties for Single Build Film-insulated Round Aluminum Magnet Wire 8 Table 3 (inch) Dimensions and Properties for Heavy Build Film-insulated Round Copper Magnet Wire 9 Table 3 (mm) Dimensions and Properties for Heavy Build Film-insulated Round Copper Magnet Wire 12 Table 4 (inch) Dimensions

21、 and Properties for Heavy Build Film-insulated Round Aluminum Magnet Wire 15 Table 4 (mm) Dimensions and Properties for Heavy Build Film-insulated Round Aluminum Magnet Wire 17 Table 5 (inch) Dimensions and Properties for Triple Build Film-insulated Round Copper Magnet Wire 19 Table 5 (mm) Dimension

22、s and Properties for Triple Build Film-insulated Round Copper Magnet Wire . 21 Table 6 (inch) Dimensions and Properties for Quad Build Film-insulated Round Copper Magnet Wire . 23 Table 6 (mm) Dimensions and Properties for Quad Build Film-insulated Round Copper Magnet Wire . 25 ANSI/NEMA MW 1000 Sup

23、plement Page 1 2015 National Electrical Manufacturers Association Section 1 GENERAL 1.1 SCOPE This standards publication covers requirements for all constructions of round film-insulated magnet wire given in ANSI/NEMA MW 1000, Part 2. Excluded from this standards publication are requirements for ful

24、ly insulated winding wire (FIW), fibrous-covered round magnet wire and rectangular and square magnet wire. 1.2 NORMATIVE REFERENCES The following publications are adopted in part, by reference in this publication, and are available from the organization below. Unless otherwise noted, references are

25、to the most recent edition. National Electrical Manufacturers Association 1300 North 17thStreet, Suite 900 Rosslyn, Virginia 22209 ANSI/NEMA MW 1000 Magnet Wire ANSI/NEMA MW 1000 Supplement Page 2 2015 National Electrical Manufacturers Association Section 2 MASTER REQUIREMENT TABLES 2.1 GENERAL Tabl

26、es 1 through 6 provide dimensional, electrical, and selected mechanical requirements for round film-insulated magnet wire. The information in these tables is taken directly from, and normatively references, requirements found in ANSI/NEMA MW 1000, parts 2 and 3. In case of discrepancies, the require

27、ments in ANSI/NEMA MW 1000 shall prevail. 2.2 SINGLE BUILD FILM-INSULATED ROUND COPPER MAGNET WIRE The requirements in Table 1 apply to specifications for film-insulated round copper magnet wire in ANSI/NEMA MW 1000, Part 2, that include “Single” build dimensional requirements. 2.3 SINGLE BUILD FILM

28、-INSULATED ROUND ALUMINUM MAGNET WIRE The requirements in Table 2 apply to specifications for film-insulated round aluminum magnet wire in ANSI/NEMA MW 1000, Part 2, that include “Single” build dimensional requirements. 2.4 HEAVY BUILD FILM-INSULATED ROUND COPPER MAGNET WIRE The requirements in Tabl

29、e 3 apply to specifications for film-insulated round copper magnet wire in ANSI/NEMA MW 1000, Part 2, that include “Heavy” build dimensional requirements. 2.5 HEAVY BUILD FILM-INSULATED ROUND ALUMINUM MAGNET WIRE The requirements in Table 4 apply to specifications for film-insulated round aluminum m

30、agnet wire in ANSI/NEMA MW 1000, Part 2, that include “Heavy” build dimensional requirements. 2.6 TRIPLE BUILD FILM-INSULATED ROUND COPPER MAGNET WIRE The requirements in Table 5 apply to specifications for film-insulated round copper magnet wire in ANSI/NEMA MW 1000, Part 2, that include “Triple” b

31、uild dimensional requirements. 2.7 QUAD BUILD FILM-INSULATED ROUND COPPER MAGNET WIRE The requirements in Table 6 apply to specifications for film-insulated round copper magnet wire in ANSI/NEMA MW 1000, Part 2, that include “Quad” build dimensional requirements. ANSI/NEMAMW1000 SupplementPage 32015

32、 NationalElectricalManufacturersAssociationTable 1(inch)Dimensions andPropertiesfor SingleBuildFilm-insulatedRoundCopperMagnet Wire*AWG SizeBare Wire ODResistance (perFoot)Ohms perFoot20Cat100%IACSMin Build Max ODDielectric BreakdownVoltage(V)ElongationSpringbackScrape Resistance*Scrape Resistance*M

33、inNomMaxMinNomMaxStandardPolyamideTopcoatAverageSingleAverageSingle80.12720.12850.1294-0.00170.13141870-365-8.50.12010.12130.1221-0.00170.12411870-365-90.11330.11440.1153-0.00170.11731870-365-9.50.10690.10800.1088-0.00170.11091870-355-100.10090.10190.1027-0.00170.10473740-355840715-10.50.09520.09620

34、.0971-0.00170.09903740-355840715-110.08980.09070.0916-0.00170.09343740-355840715-11.50.08470.08560.0864-0.00160.08823520-345840715-120.08000.08080.0814-0.00160.08333520-345840715-12.50.07550.07630.0770-0.00160.07883520-345840715-130.07130.07200.0727-0.00160.07453520-345840715-13.50.06720.06790.0685-

35、0.00160.07033520-335840715-140.06350.06410.0647-0.00160.066635203170334284071574063014.50.05990.06050.0611-0.00160.0629347031303344810690710605150.05650.05710.0577-0.00150.059434303090334678066568558515.50.05340.05390.0544-0.00150.0563338030503348755645665565160.05030.05080.0513-0.00140.053133403010

36、335073562564555016.50.04750.04800.0485-0.00140.0502330029703252710605625530170.04480.04530.0458-0.00140.047532502930325469058560551517.50.04230.04270.0431-0.00130.0449321028903256665565585500180.03990.04030.0407-0.00130.042431702850325864555057048518.50.03760.03800.0384-0.00130.040031302820316062053

37、0550465190.03550.03590.0363-0.00120.037930902780316260051053045019.50.03360.03390.0342-0.00120.0359305027403064580490510435200.03170.03200.0323-0.00120.034030102710306656047549542020.50.02990.03020.0305-0.00110.0321297026703051540460475405210.02820.02850.0288-0.00110.030329302640305352544546039021.5

38、0.02660.02690.0272-0.00110.0287289026002956505430445375220.02500.02530.0256-0.00110.027028502570295849041543036522.50.02370.02390.0241-0.00100.0257282025402960475400415355230.02240.02260.0228-0.00100.024327802500296246039040534523.50.02110.02130.0215-0.00100.0230274024702865445375390330240.01990.020

39、10.0203-0.00100.021727102440286743036538032024.50.01880.01900.0192-0.00090.0206267024102870415350365310250.01770.01790.0181-0.00090.019426402370287240034035030025.50.01670.01690.0171-0.00090.0184260023402774390330340290260.01570.01590.0161-0.00090.017325702310277638032533528526.50.01490.01500.0152-0

40、.00080.0165254022802748365310320275ANSI/NEMAMW1000 SupplementPage 4 2015 NationalElectricalManufacturersAssociationTable 1 (inch) ContinuedDimensions andPropertiesforSingleBuildFilm-insulatedRoundCopperMagnet Wire*AWGSizeBare Wire ODResistance (perFoot)Ohms perFoot20Cat100%IACSMin Build Max ODDielec

41、tric BreakdownVoltage(V)ElongationSpringbackScrape Resistance*Scrape Resistance*MinNomMaxMinNomMaxStandardPolyamideTopcoatAverageSingleAverageSingle270.01410.01420.0143-0.00080.015625002250275035530031026527.50.01330.01340.0135-0.00080.0148247022202653345290300255280.01250.01260.0127-0.00080.0140244

42、02200265533528529525028.50.01180.01190.0120-0.00080.0132241021702658320275285240290.01120.01130.0114-0.00070.012623802140266131026527523529.50.01050.01060.0107-0.00070.0118238021402564300255265225300.00990.01000.0101-0.00070.0112238021402566295250260220310.00880.00890.0090-0.00060.01002040184024-320

43、.00790.00800.0081-0.00060.00912040184024-330.00700.00710.0072-0.00050.00811700153023-340.00620.00630.0064-0.00050.00721700153022-350.00550.00560.0057-0.00040.00641360122021-360.00490.00500.0051-0.00040.00581360122020-370.00440.00450.0046-0.00040.00531360122020-380.00390.00400.0041-0.00030.0047500450

44、19-390.00340.00350.0036-0.00030.004150045018-400.00300.00310.0032-0.00030.003742537517-410.00270.00280.0029-0.00030.003442537517-420.00240.00250.0026-0.00020.003037535016-430.00210.00220.0023-0.00020.002632530015-440.00190.00200.0021-0.00020.002430027514-45-0.00176-3.0803.3483.6160.00020.00222752501

45、1-46-0.00157-3.8704.2074.5440.00020.002025022510-47-0.00140-4.8685.2915.7140.00010.00172252008-48-0.00124-6.2056.7457.2850.00010.00151901708-49-0.00111-7.7448.4179.0900.00010.00131701507-50-0.00099-9.73410.5811.430.00010.00121501307-51-0.00088-12.3213.3914.460.00010.00111301106-52-0.00078-15.6917.05

46、18.410.00010.00101201006-53-0.00070-19.4821.1722.860.000050.000851101005-54-0.00062-24.8226.9829.140.000050.0007510090-55-0.00055-31.5434.2837.020.000050.0007010090-56-0.00049-39.7343.1946.640.000050.000659080-*See Table ofContentsfora listofMWspecification numbersforthese constructions.*MW5,15,24,2

47、8,30,35,72,73,74,76,80,81,83;for MW16-C,see Part3,Table 54.* MW26,27,75,77,78,79,82ANSI/NEMAMW1000 SupplementPage 5 2015 NationalElectricalManufacturersAssociationTable 1 (mm)DimensionsandPropertiesforSingleBuildFilm-insulatedRoundCopperMagnet Wire*AWGSizeBare Wire ODResistance (perFoot)Ohms perFoot

48、20Cat100%IACSMin Build Max ODDielectric BreakdownVoltage(V)ElongationSpringbackScrape Resistance*Scrape Resistance*MinNomMaxMinNomMaxStandardPolyamideTopcoatAverageSingleAverageSingle83.2313.2643.287-0.0433.3381870-365-8.53.0513.0813.101-0.0433.1531870-365-92.8782.9062.929-0.0432.9801870-365-9.52.7152.7432.764-0.0432.8161870-355-102.5632.5882.609-0.0432.6603740-355840715-10.52.4182.4432.466-0.0432.5143740-355840715-112.2812.3042.327-0.0432.3733740-355840715-11.52.1512.1742.195-0.0412.2403520-345840715-122.0322.0522.073-0.0412.1173520-345840715-12.51.9181.9381.956-