ANSI HI HYDRAUL HI 1.4-2014 Rotodynamic Centrifugal Pumps for Manuals Describing Installation Operation and Maintenance (B103).pdf

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1、6 Campus DriveFirst Floor NorthParsippany, New Jersey07054-4406 www.Pumps.org ANSI/HI1.4-2014ANSI/HI 1.4-2014American National Standard forRotodynamic Centrifugal Pumpsfor Manuals Describing Installation, Operation, and MaintenanceThis page intentionally blank.Hydraulic Institute Standards, Copyrigh

2、t 1997-2014, All Rights ReservedANSI/HI 1.4-2014American National Standard forRotodynamic Centrifugal Pumpsfor Manuals Describing Installation,Operation, and MaintenanceSponsorHydraulic Institute www.Pumps.org Approved June 2, 2014American National Standards Institute, Inc.Hydraulic Institute Standa

3、rds, Copyright 1997-2014, All Rights ReservedApproval of an American National Standard requires verification by ANSI that therequirements for due process, consensus and other criteria for approval have been metby the standards developer.Consensus is established when, in the judgement of the ANSI Boa

4、rd of StandardsReview, substantial agreement has been reached by directly and materially affectedinterests. Substantial agreement means much more than a simple majority, but not nec-essarily unanimity. Consensus requires that all views and objections be considered,and that a concerted effort be made

5、 toward their resolution.The use of American National Standards is completely voluntary; their existence doesnot in any respect preclude anyone, whether he has approved the standards or not,from manufacturing, marketing, purchasing, or using products, processes, or proce-dures not conforming to the

6、standards.The American National Standards Institute does not develop standards and will in nocircumstances give an interpretation of any American National Standard. Moreover, noperson shall have the right or authority to issue an interpretation of an AmericanNational Standard in the name of the Amer

7、ican National Standards Institute. Requestsfor interpretations should be addressed to the secretariat or sponsor whose nameappears on the title page of this standard.CAUTION NOTICE: This American National Standard may be revised or withdrawn atany time. The procedures of the American National Standa

8、rds Institute require thataction be taken periodically to reaffirm, revise, or withdraw this standard. Purchasers ofAmerican National Standards may receive current information on all standards by call-ing or writing the American National Standards Institute.Published ByHydraulic Institute6 Campus Dr

9、ive, First Floor NorthParsippany, NJ 07054-4406www.Pumps.org Copyright 2014 Hydraulic InstituteAll rights reserved.No part of this publication may be reproduced in any form, in an electronic retrieval system or otherwise, without prior written permission of the publisher.Printed in the United States

10、 of AmericaISBN 978-1-935762-15-7AmericanNationalStandardRecycledpaperHydraulic Institute Standards, Copyright 1997-2014, All Rights ReservediiiContentsPageForeword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11、 . . . . . . . . . . . . vii1.4 Manuals describing installation, operation, and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12、. . . . . 11.4.2 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4.3 Standard outline for IOM manuals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13、. . . . 1Appendix A Installation, operation, and maintenance manual reference information . . . . . . . . . . . . . . . . . . . . 4A.1 Introduction and safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4A.1.1 Marking and approv

14、als . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4A.1.2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4A.2 Transport and stora

15、ge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12A.2.1 Transport and handling requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12A.2.2 Rigging and lifting . . . . . . . . . .

16、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12A.2.3 Receipt, inspection, and damage reporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12A.2.4 Unpacking. . . . . . . . . . . . . . . . . . . . . . . . .

17、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13A.2.5 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13A.2.6 Disposal of packaging materials . . . . . . . . . . .

18、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15A.3 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15A.3.1 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . .

19、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15A.3.2 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15A.3.3 Auxiliaries (driver, shafting, etc.). . . . . . . . . . . . . . . .

20、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15A.3.4 Support systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15A.4 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15A.4.1 Factory support requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15A.4.2 Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16A.4.3 Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16A.4.4 Rigging and lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16A.4.5 Baseplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17A.4.6 Piping and connections. . . . . . . . . . . . . . . . . . . . . . . . . . . .

24、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18A.4.7 Clearance setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21A.4.8 Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21A.4.9 Lubrication, priming, and cooling systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25A.4.10 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26、 . . . . . . . . . . . . . . . . . . . . . . . . 25A.4.11 Control, monitoring, and alarm equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Hydraulic Institute Standards, Copyright 1997-2014, All Rights ReservedivA.5 Commissioning, start-up, operation, an

27、d shut-down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27A.5.1 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27A.5.2 Rotation. . . . . . . . . . . . . . . . . . . . . . . . . .

28、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27A.5.3 Guarding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27A.5.4 Start-up considerations. . . . . . . . . . . . . . .

29、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27A.5.5 Start-up, operation, and shut-down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29A.6 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31A.6.1 Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31A.6.2 Recommended spare parts for pumping units . . . . . . . . . . . . . .

31、 . . . . . . . . . . . . . . . . . . . . . . . . . 33A.6.3 Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33A.6.4 Required tools and fixtures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

32、 . . . . . . . . . . . . . . . . . . . . . 33A.6.5 Fastener torques, rotation direction, and sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34A.6.6 Pump decontamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33、 . . . . . . . 34A.6.7 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34A.6.8 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

34、. . . . . . . . . 34A.6.9 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35A.6.10 Auxiliary equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35、 . . . . . . . . 35A.7 Troubleshooting guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35A.7.1 Hydraulic performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36、 . 35A.7.2 Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37A.7.3 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

37、 . . . . 38A.8 Cross-sectional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38A.9 Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

38、 39Appendix B Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40FiguresA.1 Identification plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

39、. . . . . . . . . . . . . . . . 15A.2 Typical foundation bolt design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17A.3 Discharge valve expansion joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

40、 . . . . . . . . . . . . . . . . . . 20A.4 Checking angular alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22A.5 Checking parallel alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

41、. . . . . . . . . . . . . . . . . . . . . . 23A.6 Dial indicator method of alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23A.7 Alignment of gear-type coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42、 . . . . . . . . . . . . . . . . . . . . . . . 24A.8 Alignment of spacer-type couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24A.9 Reverse runaway speed versus specific speed when head equals pump head at BEP. . . . . . . . . . .

43、 . . . . 26A.10 Instrument locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Hydraulic Institute Standards, Copyright 1997-2014, All Rights ReservedviiForeword (Not part of Standard)ScopeThe purpose and aims

44、of the Institute are to promote the continued growth of pump knowledge for the interest ofpump manufacturers and to further the interests of the public in such matters as are involved in manufacturing,engineering, distribution, safety, transportation and other problems of the industry, and to this e

45、nd, among otherthings:a) To develop and publish standards for pumps;b) To collect and disseminate information of value to its members and to the public;c) To appear for its members before governmental departments and agencies and other bodies in regard to mat-ters affecting the industry;d) To increa

46、se the amount and to improve the quality of pump service to the public;e) To support educational and research activities;f) To promote the business interests of its members but not to engage in business of the kind ordinarily carried onfor profit or to perform particular services for its members or

47、individual persons as distinguished from activitiesto improve the business conditions and lawful interests of all of its members.Purpose of Standards1) Hydraulic Institute Standards are adopted in the public interest and are designed to help eliminate misun-derstandings between the manufacturer, the

48、 purchaser, and/or the user and to assist the purchaser inselecting and obtaining the proper product for a particular need.2) Use of Hydraulic Institute Standards is completely voluntary. Existence of Hydraulic Institute Standardsdoes not in any respect preclude a member from manufacturing or sellin

49、g products not conforming to theStandards.Definition of a Standard of the Hydraulic InstituteQuoting from Article XV, Standards, of the By-Laws of the Institute, Section B:“An Institute Standard defines the product, material, process or procedure with reference to one or more of thefollowing: nomenclature, composition, construction, dimensions, tolerances, safety, operating characteristics,performance, quality, rating, testing and service for which designed.”Comments from usersComments from users of this standard will be appreciated to help the Hydraulic Institu