ANSI CSA AM HGV 2-2014 Compressed hydrogen gas vehicle fuel containers (First Edition).pdf

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1、ANSI HGV 2-2014Compressed hydrogen gas vehicle fuelcontainersLegalNotice for Draft StandardsCanadian Standards Association and CSA America, Inc. (operating as “CSA Group”) develop standards through a consensus standardsdevelopment process approved by the Standards Council of Canada and the American

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20、anceof the terms and conditions of this Legal Notice.Standards UpdateServiceANSI HGV 2-2014June 2014Title: Compressed hydrogen gas vehicle fuel containersTo register for e-mail notification about any updates to this publication go to shop.csa.ca click on CSA Update ServiceThe List ID that you will n

21、eed to register for updates to this publication is 2422845.If you require assistance, please e-mail techsupportcsagroup.org or call 416-747-2233.Visit CSA Groups policy on privacy at csagroup.org/legalto find out how we protect your personalinformation.ISBN 978-1-77139-435-2 2014 CSA GroupAll rights

22、 reserved.No part of this publication may be reproduced in any form whatsoever withoutthe prior permission of the publisher.Published in June 2014 by CSA GroupA not-for-profit private sector organization5060 Spectrum Way, Suite 100, Mississauga, Ontario, Canada L4W 5N6To purchase standards and relat

23、ed publications, visit our Online Store at shop.csa.caor call toll-free 1-800-463-6727 or 416-747-4044.TMA trade-mar k of the Canadian S tandards Association and CSA America Inc., operating as “CSA Group”American National Standards Institute, Inc.Approved on May-30-2014 by ANSICompressedhydrogen gas

24、 vehiclefuel containersANSI HGV 2-2014ANSI HGV 2-2014Compressed hydrogen gas vehicle fuel containersJune 2014 2014 CSA Group1ContentsJoint Automotive Technical Committee 5NGV 2/HGV 2 Technical Subcommittee on Standards for Compressed Natural Gas and CompressedHydrogen Vehicle Fuel Containers 7Prefac

25、e 101 Scope 111.1 General 111.2 Alternative construction or materials 111.3 Units of measurement 111.4 Terminology 112 Reference publications 123 Definitions 144 Service conditions 164.1 General 164.1.1 Standard service conditions 164.1.2 Category 164.1.3 Service life 164.1.4 Periodic in-serviceinsp

26、ections 164.2 Pressures 174.2.1 Nominal working pressures 174.2.2 Maximum pressures 174.3 Maximum number of filling cycles 174.4 Temperature range 174.4.1 Settled gas temperatures 174.4.2 Container temperatures 174.4.3 Transient gas temperatures 184.4.4 Test temperatures 184.5 Gas composition 184.6

27、External surfaces 184.7 Installation requirements 185 Compliance 186 Material qualificationtests and requirements 186.1 General 186.2 Material requirements 186.3 Metal containers and metal liners 196.3.1 Material properties 196.3.2 Impact test for steel 206.3.3 Tensile tests for metals 206.3.4 Susta

28、ined load cracking (SLC) test for aluminum 206.3.5 Corrosion tests for aluminum 20ANSI HGV 2-2014Compressed hydrogen gas vehicle fuel containersJune 2014 2014 CSA Group26.4 Ultraviolet resistance of external coatings 206.5 Fibers 206.6 Resins 206.7 Nonmetallic liners (Type 4) 216.8 Bosses for Type 4

29、 containers 217 Wall thickness 217.1 Type 1 containers 217.2 Liners for Type 2,Type 3, and Type 4 containers 217.3 Composite reinforcement for Type 2,Type 3, and Type 4 containers 217.3.1 Stress analysis 217.3.2 Stress ratios 217.3.3 Modified stress ratio test 227.3.4 Hybrid designs 227.4 External l

30、oads on containers 228 Threaded openings 229 Inspectionrequirements 239.1 Inspection during qualification 239.2 Inspection during manufacturing 239.3 Duties of inspector during manufacturing 239.3.1 Duties performed by all manufacturing inspectors 239.3.2 Additional duties (to Clause 9.3.1) performe

31、d by third party inspectors 239.4 Inspection during service 2410 Manufacture 2410.1 General 2410.2 Metal containers and metal liners 2410.3 Nonmetallic liners 2410.4 Composite containers with metallic liners 2510.5 Composite containers with nonmetallic liners 2510.6 Brazing 2510.7 Welding 2510.8 End

32、 closing by forming 2510.9 Mounting and protection 2510.10 Batch definitions 2610.11 Design qualification tests 2611 Productiontests and examinations 2611.1 General 2611.2 Hydrostatic test 2711.3 Leak test 2712 Batch tests 2812.1 General 2812.2 Batch material tests 2812.3 Coated containers 2812.4 Bu

33、rst test 2912.4.1 Batch burst test 29ANSI HGV 2-2014Compressed hydrogen gas vehicle fuel containersJune 2014 2014 CSA Group312.4.2 Periodic burst test 2912.5 Cycle test 2912.5.1 Batch cycle test 2912.5.2 Periodic pressure cycling test 3013 Rejected containers and liners 3013.1 Physical test 3013.2 L

34、eak test 3013.3 Hydrostatic test 3013.4 Cycle test 3013.5 Burst test 3014 Pressure relief devices 3115 Records of manufacture 3116 Marking and dispatch 3116.1 Markings 3116.1.1 General 3116.1.2 Marking information 3116.2 Dispatch 3217 Qualityassurance 3217.1 General 3217.2 Independent inspection (Op

35、tion 2) 3218 Design qualificationtests 3218.1 General 3218.2 Test requirements 3318.3 Category A: design qualification tests 3418.3.1 Test requirements 3418.3.2 Ambient cycling test 3418.3.3 Environmental test 3518.3.4 Extreme temperature cycling test 3618.3.5 Hydrostatic burst test 3618.3.6 Flaw to

36、lerance test 3718.3.7 Drop test 3718.3.8 Fire test 3818.3.9 Accelerated stress rupture rest 4118.3.10 High strain rate impact test 4118.3.11 Permeation test 4118.3.12 Boss torque test 4118.3.13 Hydrogen gas cycling test 4218.3.14 Leak before break test 4218.4 Change of design 4218.5 Category B: desi

37、gn qualification tests 4618.5.1 General test requirements 4618.5.2 Ambient cycling test 4618.5.3 Hydrostatic burst test 46ANSI HGV 2-2014Compressed hydrogen gas vehicle fuel containersJune 2014 2014 CSA Group418.5.4 Container test for performance durability 4618.5.5 High strain rate impact test 4818

38、.5.6 Permeation test 4818.5.7 Container test for expected on-road performance 4818.6 Qualification test results 48Annex A (informative) Visual inspection 51Annex B (informative) Non-destructive examination 52Annex C (informative) Records of manufacture 54ANSI HGV 2-2014Compressed hydrogen gas vehicl

39、e fuel containersJune 2014 2014 CSA Group5Joint Automotive Technical CommitteeJ. Birdsall Toyota Motor Engineering c) wording of the proposed change; andd) rationale for the change.5) To submit a request for interpretation of this Standard, please send the following information toinquiriescsagroup.o

40、rgand include “Request for interpretation” in the subject line:a) define the problem, making reference to the specific clause, and, where appropriate, include anillustrative sketch;b) provide an explanation of circumstances surrounding the actual field condition; andc) where possible, phrase the req

41、uest in such a way that a specific “yes” or “no” answer will address theissue.6) Committee interpretations are processed in accordance with the CSA Directives and guidelines governingstandardization and are available on the Current Standards Activities page at standardsactivities.csa.ca.ANSI HGV 2-2

42、014Compressed hydrogen gas vehicle fuel containersJune 2014 2014 CSA Group11ANSI HGV 2-2014Compressedhydrogen gas vehicle fuelcontainers1 Scope1.1 GeneralThis Standard contains requirements for the material, design, manufacture, marking,and testing ofserially produced, refillable Type HGV2 container

43、s intended only for the storage of compressed hydrogengas for on-road vehicle operation. These containers:a) are to be permanently attached to the vehicle;b) have a capacity of up to 1 000 liters (35.4 ft3) water capacity; andc) have a nominal working pressure that does not exceed 70 MPa.1.2 Alterna

44、tive constructionor materialsThe construction of the containers, whether specifically covered by the various provisions of thisStandard or not, is to be in accordance with reasonable concepts of safety, performance,and durability.All specifications as to construction set forth herein are to be satis

45、fied by the construction actuallyprescribed or such other construction as will provide at least equivalent performance.1.3 Units of measurementThis standard contains SI (metric) units corresponding to the yard/pound quantities,the purpose being toallow the standard to be used in SI (metric) units. I

46、EEE/ASTM SI 10, or ISO 80000-1:2009, is used as aguide in making metric conversion from yard/pound quantities. If a value for measurement and acorresponding value in other units are stated, the first stated value is to be regarded as the requirement.The given corresponding value may be approximate.

47、If a value for a measurement and a correspondingvalue in other units are both specified as a quoted marking requirement, the first stated unit, or both areto be provided.1.4 TerminologyIn this Standard,“shall” is used to express a requirement, i.e., a provision that the user shall satisfy inorder to

48、 comply with the standard; “should” is used to express a recommendation or that which isadvised but not required; and “may” is used to express an option or that which is permissible within thelimits of the standard.Notes accompanying clauses do not include requirements or alternative requirements; t

49、he purpose of anote accompanying a clause is to separate from the text explanatory or informative material.Notes to tables and figures are considered part of the table or figure and may be written asrequirements.Annexes are designated normative (mandatory) or informative (non-mandatory)to define theirapplication.ANSI HGV 2-2014Compressed hydrogen gas vehicle fuel containersJune 2014 2014 CSA Group122 ReferencepublicationsThis Standard refers to the following publications, and where such reference is made, it shall be to theedition listed below, including al