ANSI AWS B5.17-2014 Specification for the Qualification of Welding Fabricators (Fourth Edition).pdf

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1、AWS B5.17:2014An American National StandardSpecification forthe Qualificationof WeldingFabricatorsAWS B5.17:2014An American National StandardApproved by theAmerican National Standards InstituteSeptember 12, 2014Specification for theQualification of Welding Fabricators4th EditionSupersedes AWS B5.17:

2、2008Prepared by theAmerican Welding Society (AWS) B5G Subcommittee on Qualification of Welding FabricatorsUnder the Direction of theAWS Technical Activities CommitteeApproved by theAWS Board of DirectorsAbstractThis standard establishes the minimum requirements necessary to qualify as a Welding Fabr

3、icator. The qualification isdetermined based on an examination of the implementation of the fabricators Quality Manual to verify compliance tothe requirements defined in this specification. This document also defines the Welding Fabricators functions and liststhe minimum reference materials that the

4、 Welding Fabricator should possess.iiAWS B5.17:2014ISBN: 978-0-87171-859-4 2014 by American Welding SocietyAll rights reservedPrinted in the United States of AmericaPhotocopy Rights. No portion of this standard may be reproduced, stored in a retrieval system, or transmitted in anyform, including mec

5、hanical, photocopying, recording, or otherwise, without the prior written permission of the copyrightowner.Authorization to photocopy items for internal, personal, or educational classroom use only or the internal, personal, oreducational classroom use only of specific clients is granted by the Amer

6、ican Welding Society provided that the appropriatefee is paid to the Copyright Clearance Center, 222 Rosewood Drive, Danvers, MA 01923, tel: (978) 750-8400; Internet:.iiiAWS B5.17:2014Statement on the Use of American Welding Society StandardsAll standards (codes, specifications, recommended practice

7、s, methods, classifications, and guides) of the AmericanWelding Society (AWS) are voluntary consensus standards that have been developed in accordance with the rules of theAmerican National Standards Institute (ANSI). When AWS American National Standards are either incorporated in, ormade part of, d

8、ocuments that are included in federal or state laws and regulations, or the regulations of other governmen-tal bodies, their provisions carry the full legal authority of the statute. In such cases, any changes in those AWS standardsmust be approved by the governmental body having statutory jurisdict

9、ion before they can become a part of those lawsand regulations. In all cases, these standards carry the full legal authority of the contract or other document that invokesthe AWS standards. Where this contractual relationship exists, changes in or deviations from requirements of an AWSstandard must

10、be by agreement between the contracting parties.AWS American National Standards are developed through a consensus standards development process that bringstogether volunteers representing varied viewpoints and interests to achieve consensus. While AWS administers the pro-cess and establishes rules t

11、o promote fairness in the development of consensus, it does not independently test, evaluate,or verify the accuracy of any information or the soundness of any judgments contained in its standards.AWS disclaims liability for any injury to persons or to property, or other damages of any nature whatsoe

12、ver, whetherspecial, indirect, consequential, or compensatory, directly or indirectly resulting from the publication, use of, or relianceon this standard. AWS also makes no guarantee or warranty as to the accuracy or completeness of any information pub-lished herein.In issuing and making this standa

13、rd available, AWS is neither undertaking to render professional or other services for oron behalf of any person or entity, nor is AWS undertaking to perform any duty owed by any person or entity to someoneelse. Anyone using these documents should rely on his or her own independent judgment or, as ap

14、propriate, seek theadvice of a competent professional in determining the exercise of reasonable care in any given circumstances. It isassumed that the use of this standard and its provisions is entrusted to appropriately qualified and competent personnel.This standard may be superseded by new editio

15、ns. This standard may also be corrected through publication of amend-ments or errata, or supplemented by publication of addenda. Information on the latest editions of AWS standards includ-ing amendments, errata, and addenda is posted on the AWS web page (www.aws.org). Users should ensure that theyha

16、ve the latest edition, amendments, errata, and addenda.Publication of this standard does not authorize infringement of any patent or trade name. Users of this standard acceptany and all liabilities for infringement of any patent or trade name items. AWS disclaims liability for the infringement ofany

17、 patent or product trade name resulting from the use of this standard.AWS does not monitor, police, or enforce compliance with this standard, nor does it have the power to do so.Official interpretations of any of the technical requirements of this standard may only be obtained by sending a request,i

18、n writing, to the appropriate technical committee. Such requests should be addressed to the American Welding Society,Attention: Managing Director, Technical Services Division, 8669 NW 36 St, # 130, Miami, FL 33166 (see Annex A).With regard to technical inquiries made concerning AWS standards, oral o

19、pinions on AWS standards may be rendered.These opinions are offered solely as a convenience to users of this standard, and they do not constitute professionaladvice. Such opinions represent only the personal opinions of the particular individuals giving them. These individualsdo not speak on behalf

20、of AWS, nor do these oral opinions constitute official or unofficial opinions or interpretations ofAWS. In addition, oral opinions are informal and should not be used as a substitute for an official interpretation.This standard is subject to revision at any time by the AWS Personnel and Facilities Q

21、ualification Committee. It must bereviewed every five years, and if not revised, it must be either reaffirmed or withdrawn. Comments (recommendations,additions, or deletions) and any pertinent data that may be of use in improving this standard are required and shouldbe addressed to AWS Headquarters.

22、 Such comments will receive careful consideration by the AWS Personnel andFacilities Qualification Committee and the author of the comments will be informed of the Committees response to thecomments. Guests are invited to attend all meetings of the AWS Personnel and Facilities Qualification Committe

23、e toexpress their comments verbally. Procedures for appeal of an adverse decision concerning all such comments areprovided in the Rules of Operation of the Technical Activities Committee. A copy of these Rules can be obtained fromthe American Welding Society, 8669 NW 36 St, # 130, Miami, FL 33166.Th

24、is page is intentionally blank.ivAWS B5.17:2014vAWS B5.17:2014PersonnelPersonnel the word should denotes a guideline or recom-mendation; and the word may denotes a choice. The word welding includes brazing, and the word welder includeswelding operators, brazers, and brazing operators.1.3 This standa

25、rd does not require units of measure. Therefore, no equivalents or conversions are contained except whenthey are cited in examples.1.4 Safety and health issues and concerns are beyond the scope of this standard and therefore are not addressed herein.Safety and health information is available from th

26、e following sources:American Welding Society:(1) ANSI Z49.1, Safety in Welding, Cutting, and Allied Processes(2) AWS Safety and Health Fact Sheets(3) Other safety and health information on the AWS websiteMaterial or Equipment Manufacturers:(1) Safety Data Sheets supplied by materials manufacturers(2

27、) Operating Manuals supplied by equipment manufacturersApplicable Regulatory AgenciesWork performed in accordance with this standard may involve the use of materials that have been deemed hazardous,and may involve operations or equipment that may cause injury or death. This standard does not purport

28、 to address allsafety and health risks that may be encountered. The user of this standard should establish an appropriate safety programto address such risks as well as to meet applicable regulatory requirements. ANSI Z49.1 should be considered whendeveloping the safety program.2. Referenced Documen

29、tsThe standards listed below are referenced within. For undated references, the latest edition of the referenced standardshall apply. For dated references, subsequent amendments to, or revisions of, any of these publications do not apply.AWS B5.17:20142AWS Documents:1ANSI Z49.1, Safety in Welding, C

30、utting, and Allied ProcessesAWS A2.4, Standard Symbols for Welding, Brazing, and Nondestructive ExaminationAWS A3.0, Standard Welding Terms and Definitions, Including Terms for Adhesive Bonding, Brazing, Soldering,Thermal Cutting, and Thermal SprayingAWS B1.11, Guide for the Visual Examination of We

31、ldsAWS B2.1, Specification for Welding Procedure and Performance QualificationAWS Safety and Health Fact SheetsAWS QC1, Standard for AWS Certification of Welding InspectorsAWS QC17, Standard for Accreditation of Welding Fabricators for AWS Certified Welding Fabricator ProgramASNT Document:2ASNT SNT-

32、TC-1A, Recommended Practice: Personnel Qualification and Certification in Nondestructive Testing3. Terms and DefinitionsTerms used in this standard are defined below. All other terms used herein are defined by AWS A3.0, Standard WeldingTerms and Definitions.Certified Welding Inspector (CWI). A weldi

33、ng inspector certified by the AWS as meeting the requirements of AWSQC1, Standard for AWS Certification of Welding Inspectors.contract documents. Plans, specifications, and other documents necessary for the fabrication of a product, assembly, orstructure.corrective action. Disposition of nonconformi

34、ng product (e.g., accept as-is, repair/rework, scrap) and the action takento determine and eliminate the root cause of a nonconformance in order to prevent or reduce recurrence of thenonconformity.nonconformance. A deficiency in items, materials, or process that does not conform to the Quality Manua

35、l, approvedprocedures, and applicable codes or specifications.quality assurance (QA). All the planned and systematic activities implemented within the quality system, and demon-strated as needed, to provide adequate confidence that an entity will fulfill requirements for quality.quality control (QC)

36、. Operational techniques and activities that are used to fulfill requirements for quality. The act ofexamination, testing, or measurement that verifies compliance to processes to specific criteria (i.e., detection andmeasurement of weld discontinuities or the supervision of individuals so involved).

37、quality control personnel. Individuals responsible for verifying compliance with the fabricators quality control program.quality management system. A management approach to quality improvement based on the participation of manage-ment in improving processes and products provided to the fabricators c

38、ustomer.Quality Manual. Document stating the quality policy and describing the quality management system of an organization.quality record. A report, list, or other documentation showing the results of a measurement, event, or a decision. Itattests to either the achievement or failure to achieve the

39、 required quality.supplier. Organization that provides a product or service to the customer (e.g., vendor, material supplier, NDE test facility).welding inspection. The act of inspecting or examination of welds against established standards. Details for weldinginspection can be found in AWS B1.11, G

40、uide for the Visual Examination of Welds.1AWS standards and ANSI Z49.1 are published by the American Welding Society, 8669 NW 36 St, # 130, Miami, FL 33166.2ASNT documents are published by the American Society for Nondestructive Testing, Inc., 1711 Arlingate Lane, Columbus, OH43228-0518.AWS B5.17:20

41、1434. QualificationA welding fabrication facility complying with the requirements of this specification shall be considered qualified as awelding fabricator. Compliance to the requirements is determined by an audit of all of the elements in Clause 6, QualityManual Requirements, and verification the

42、welding fabricator has the documents in their library as specified in Clause 7.An audit may be conducted internally, by a third party, or both.5. Quality Management SystemThe welding fabricator shall operate a quality management system in accordance with Clauses 6 and 7 of this specification.6. Qual

43、ity Manual RequirementsThe welding fabricator is required to prepare and maintain a Quality Manual. This Quality Manual is a comprehensivedescription of the fabricators process controls and methods as outlined by this specification.The Quality Manual shall include, but is not limited to, all of the

44、following sections:6.1 Cover Page. The cover page of the Quality Manual shall contain the company name, physical address(es), and revi-sion status.6.2 Management Support and Responsibility (Statement of Authority and Responsibility)6.2.1 For the purpose of the Quality Manual, the welding fabricator

45、must identify the AWS structural welding code(s)or AWS specification(s) that determine the rules for controlling the welding process including weld acceptance at theirfacility. Examples include but are not limited to the following (X means any number): (1) D1.X, structural welding codes(2) D3.X, mar

46、ine(3) D8.X, automotive(4) D9.X, sheet metal(5) D14.X, machinery and equipment(6) D15.X, railroad(7) D17.X, aerospaceThe use of other codes or specifications not published by AWS may be considered as specified in AWS QC17. 6.2.2 There shall be a statement included in the Quality Manual assuring that

47、 responsible quality control personnelhave the full support of management and they report to the executive management within the organization.6.2.3 There shall be a statement in the Quality Manual stating that personnel assigned to quality have the authority toidentify quality problems, verify imple

48、mentation of solutions, and limit or control further processing and delivery ofnonconforming items until proper disposition has occurred. This statement shall designate who is responsible to resolvedisputes between quality control personnel and other functions.6.2.4 The Quality Manual shall be signe

49、d and dated by the executive management within the organization to showtheir review and approval.6.3 Organization6.3.1 The Quality Manual shall include an organization chart showing the relationship among management functions(e.g., purchasing, quality control, receiving, production, weld inspection, and shipping).6.3.2 The Quality Manual shall specify how the delegation of authority is assigned when persons listed in the QualityManual are unavailable.AWS B5.17:201446.4 Document Control6.4.1 Quality Manual. The Quality Manual shall specify the following:(1) personnel responsible