ANSI AWS A5.13 A5.13M-2010 Specification for Surfacing Electrodes for Shielded Metal Arc Welding (5th Edition).pdf

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1、Specification forSurfacingElectrodes forShielded MetalArc WeldingAWS A5.13/A5.13M:2010An American National StandardAWS_Cover.qxp 7/21/10 6:24 PM Page CAWS A5.13/A5.13M:2010An American National StandardApproved by theAmerican National Standards InstituteMarch 24, 2010Specification for Surfacing Elect

2、rodes for Shielded Metal Arc Welding5thEditionSupersedes AWS A5.13:2000Prepared by theAmerican Welding Society (AWS) A5 Committee on Filler Metals and Allied MaterialsUnder the Direction of theAWS Technical Activities CommitteeApproved by theAWS Board of DirectorsAbstractThis specification prescribe

3、s the requirements for classification of surfacing electrodes for shielded metal arc welding.Classification is based upon the chemical composition of the deposited weld metal except for tungsten carbide electrodeswhere classification is based on the mesh range, quantity, and composition of the tungs

4、ten carbide granules. A guide is appended to the specification as a source of information as to the characteristics and applications of the classified electrodes.AWS_A5.13.qxp 7/21/10 1:26 PM Page iInternational Standard Book Number: 978-0-87171-773-3American Welding Society550 N.W. LeJeune Road, Mi

5、ami, FL 33126 2010 by American Welding SocietyAll rights reservedPrinted in the United States of AmericaPhotocopy Rights. No portion of this standard may be reproduced, stored in a retrieval system, or transmitted in anyform, including mechanical, photocopying, recording, or otherwise, without the p

6、rior written permission of the copyrightowner.Authorization to photocopy items for internal, personal, or educational classroom use only or the internal, personal, or edu-cational classroom use only of specific clients is granted by the American Welding Society provided that the appropriatefee is pa

7、id to the Copyright Clearance Center, 222 Rosewood Drive, Danvers, MA 01923, tel: (978) 750-8400; Internet:.AWS A5.13/A5.13M:2010iiAWS_A5.13.qxp 7/21/10 1:26 PM Page iiAWS A5.13/A5.13M:2010iiiStatement on the Use of American Welding Society StandardsAll standards (codes, specifications, recommended

8、practices, methods, classifications, and guides) of the AmericanWelding Society (AWS) are voluntary consensus standards that have been developed in accordance with the rules of theAmerican National Standards Institute (ANSI). When AWS American National Standards are either incorporated in, ormade pa

9、rt of, documents that are included in federal or state laws and regulations, or the regulations of other governmen-tal bodies, their provisions carry the full legal authority of the statute. In such cases, any changes in those AWS standardsmust be approved by the governmental body having statutory j

10、urisdiction before they can become a part of those laws andregulations. In all cases, these standards carry the full legal authority of the contract or other document that invokes theAWS standards. When this contractual relationship exists, changes in or deviations from requirements of an AWS stan-d

11、ard must be by agreement between the contracting parties.AWS American National Standards are developed through a consensus standards development process that bringstogether volunteers representing varied viewpoints and interests to achieve consensus. While the AWS administers theprocess and establis

12、hes rules to promote fairness in the development of consensus, it does not independently test, evalu-ate, or verify the accuracy of any information or the soundness of any judgments contained in its standards.AWS disclaims liability for any injury to persons or to property, or other damages of any n

13、ature whatsoever, whether special, indirect, consequential, or compensatory, directly or indirectly resulting from the publication, use of, or relianceon this standard. AWS also makes no guarantee or warranty as to the accuracy or completeness of any information published herein.In issuing and makin

14、g this standard available, AWS is neither undertaking to render professional or other services for oron behalf of any person or entity, nor is AWS undertaking to perform any duty owed by any person or entity to someoneelse. Anyone using these documents should rely on his or her own independent judgm

15、ent or, as appropriate, seek theadvice of a competent professional in determining the exercise of reasonable care in any given circumstances. It isassumed that the use of this standard and its provisions are entrusted to appropriately qualified and competent personnel.This standard may be superseded

16、 by the issuance of new editions. Users should ensure that they have the latest edition.Publication of this standard does not authorize infringement of any patent or trade name. Users of this standard accept anyand all liabilities for infringement of any patent or trade name items. AWS disclaims lia

17、bility for the infringement of anypatent or product trade name resulting from the use of this standard.Finally, the AWS does not monitor, police, or enforce compliance with this standard, nor does it have the power to do so.On occasion, text, tables, or figures are printed incorrectly, constituting

18、errata. Such errata, when discovered, are postedon the AWS web page (www.aws.org).Official interpretations of any of the technical requirements of this standard may only be obtained by sending a request,in writing, to the appropriate technical committee. Such requests should be addressed to the Amer

19、ican Welding Society,Attention: Managing Director, Technical Services Division, 550 N.W. LeJeune Road, Miami, FL 33126 (see Annex B).With regard to technical inquiries made concerning AWS standards, oral opinions on AWS standards may be rendered.These opinions are offered solely as a convenience to

20、users of this standard, and they do not constitute professionaladvice. Such opinions represent only the personal opinions of the particular individuals giving them. These individualsdo not speak on behalf of AWS, nor do these oral opinions constitute official or unofficial opinions or interpretation

21、s ofAWS. In addition, oral opinions are informal and should not be used as a substitute for an official interpretation.This standard is subject to revision at any time by the AWS A5 Committee on Filler Metals and Allied Materials. It mustbe reviewed every five years, and if not revised, it must be e

22、ither reaffirmed or withdrawn. Comments (recommendations,additions, or deletions) and any pertinent data that may be of use in improving this standard are required and should beaddressed to AWS Headquarters. Such comments will receive careful consideration by the AWS A5 Committee on FillerMetals and

23、 Allied Materials and the author of the comments will be informed of the Committees response to the com-ments. Guests are invited to attend all meetings of the AWS A5 Committee on Filler Metals and Allied Materials toexpress their comments verbally. Procedures for appeal of an adverse decision conce

24、rning all such comments are pro-vided in the Rules of Operation of the Technical Activities Committee. A copy of these Rules can be obtained from theAmerican Welding Society, 550 N.W. LeJeune Road, Miami, FL 33126.AWS_A5.13.qxp 7/21/10 1:26 PM Page iiiAWS A5.13/A5.13M:2010ivThis page is intentionall

25、y blank.AWS_A5.13.qxp 7/21/10 1:26 PM Page ivAWS A5.13/A5.13M:2010vPersonnelAWS A5 Committee on Filler Metals and Allied MaterialsJ. S. Lee, Chair ChevronH. D. Wehr, 1st Vice-Chair Arcos Industries, LLCJ. J. DeLoach, Jr., 2nd Vice-Chair Naval Surface Warfare CenterR. Gupta, Secretary American Weldin

26、g SocietyT. Anderson ESAB Welding therefore each system must be used independently ofthe other, without combining values in any way. In selecting rational metric units, ANSI/AWS A1.1, Metric PracticeGuide for the Welding Industry, and ISO 544 Welding consumables Technical delivery conditions for wel

27、ding fillermaterials Type of product, dimensions, tolerances and marking, are used where suitable. Tables and figures make useof both the U.S. Customary and SI Units, which, with the application of the specified tolerances, provides for interchange-ability of products in both the U.S. Customary and

28、SI Units. Rounding-off Procedure has been revised in this edition. Detailed general safety information in Clause A9 has beenreplaced by Safety and Health Fact Sheets. Such substantive changes are shown in Italic font in this specification.The historical evolution of the specification is:ASTM A 399-5

29、6T Tentative Specification for Surfacing Welding Rods and ElectrodesAWS A5.13-56TAWS A5.13-70 Specification for Surfacing Welding Rods and ElectrodesANSI W3.13-73ANSI/AWS A5.13-80 Specification for Solid Surfacing Welding Rods and ElectrodesAWS A5.13:2000 Specification for Surfacing Electrodes for S

30、hielded Metal Arc WeldingComments and suggestions for the improvement of this standard are welcome. They should be sent to the Secretary, AWS A5 Committee on Filler Metals and Allied Materials, American Welding Society, 550 N.W. LeJeuneRoad, Miami, FL 33126.AWS_A5.13.qxp 7/21/10 1:26 PM Page viiAWS

31、A5.13/A5.13M:2010viiiThis page is intentionally blank.AWS_A5.13.qxp 7/21/10 1:26 PM Page viiiAWS A5.13/A5.13M:2010ixTable of ContentsPage No.Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

32、 . . . . . . . . . vForeword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viiList of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xList of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x1. Scope . . . . . . . . . . . . . . . . . . .

34、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12. Referenced Documents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13. Classifica

35、tion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24. Acceptance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36、 . . . . . . . . . . . . . 25. Certification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26. Rounding-Off Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

37、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27. Summary of Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28. Retest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

38、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69. Weld Test Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 710. Chemical Analysis . . . . . . . . .

39、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 710.1 For All Except Covered Tungsten Carbide Electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 710.2 For Tungsten Carbide Electrodes . . . .

40、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 711. Method of Manufacture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 912. Standard Sizes and Lengths . . . . .

41、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 913. Core Wire and Covering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1014. Exposed Core . . .

42、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1015. Electrode Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

43、 . . 1016. Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1117. Marking of Packages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

44、 . . . . . . . . . . . . . . . . . . 11Annex A (Informative)Guide to AWS Specification for Surfacing Electrodes for Shielded Metal Arc Welding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Annex B (Informative)Guidelines for the Preparation of Techn

45、ical Inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27AWS Filler Metal Specifications by Material and Welding Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29AWS Filler Metal Specifications and Related Documents . . . . . . . . . . . . . . . .

46、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31AWS_A5.13.qxp 7/21/10 1:26 PM Page ixAWS A5.13/A5.13M:2010xList of TablesTable Page No. 1 Iron Base Surfacing ElectrodesChemical Composition Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Nickel and Cobalt Base Surfac

47、ing ElectrodesChemical Composition Requirements . . . . . . . . . . . . . . . 43 Copper Base Surfacing ElectrodesChemical Composition Requirements . . . . . . . . . . . . . . . . . . . . . . . . 54 Mesh Size and Quantity of Tungsten Carbide (WC) Granules in the Core of Tungsten Carbide Electrodes. .

48、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Chemical Composition of Tungsten Carbide (WC) Granules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Standard Sizes and Lengths of Covered Electrodes U

49、sing Solid Drawn Core Wire . . . . . . . . . . . . . . . . . . 97 Standard Sizes and Lengths for Covered Cast and Composite Tubular Electrodes . . . . . . . . . . . . . . . . . . . 98 Standard Sizes and Lengths for Covered Tungsten Carbide (WC) Electrodes. . . . . . . . . . . . . . . . . . . . . . 10A.1 Comparison of Classifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14A.2 Effect of Shielded Metal Arc Variables on the Three Most Important Characteristics of Surfacing . . . . . . . 17A.3 Approximate Wel