ANSI ASTM F442 F442M-2013 Standard Specification for Chlorinated Poly(Vinyl Chloride) (CPVC) Plastic Pipe (SDR CPR).pdf

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1、Designation: F442/F442M 131An American National StandardStandard Specification forChlorinated Poly(Vinyl Chloride) (CPVC) Plastic Pipe(SDRPR)1This standard is issued under the fixed designation F442/F442M; the number immediately following the designation indicates the yearof original adoption or, in

2、 the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.A superscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the U.S. Department of Defense.1NOTETabl

3、e X1.1 was editorially corrected in September 2013.1. Scope*1.1 This specification covers chlorinated poly(vinyl chlo-ride) (CPVC) pipe made in standard thermoplastic pipe dimen-sion ratios and pressure rated for water (see Appendix).Included are criteria for classifying CPVC plastic pipe mate-rials

4、 and CPVC plastic pipe, and requirements and test meth-ods for materials, workmanship, dimensions, sustainedpressure, burst pressure, flattening, and extrusion quality.Methods of marking are also given.NOTE 1The CPVC pipe covered by this specification was coveredpreviously in Specification D2241.NOT

5、E 2The sustained and burst pressure test requirements and thepressure ratings in theAppendix are calculated from stress values obtainedfrom tests made on pipe 2 in. (50 mm) and smaller. However, tests onlarger pipe have shown these stress values to be valid.1.2 The products covered by this specifica

6、tion are intendedfor use with the distribution of pressurized liquids only, whichare chemically compatible with the piping materials. Due toinherent hazards associated with testing components and sys-tems with compressed air or other compressed gases somemanufacturers do not allow pneumatic testing

7、of their products.Consult with specific product/component manufacturers fortheir specific testing procedures prior to pneumatic testing.NOTE 3Pressurized (compressed) air or other compressed gasescontain large amounts of stored energy which present serious safteyhazards should a system fail for any

8、reason.1.3 The text of this specification references notes, footnotes,and appendixes which provide explanatory material. Thesenotes and footnotes (excluding those in tables and figures) shallnot be considered as requirements of the specification.1.4 The values stated in either SI units or inch-pound

9、 unitsare to be regarded separately as standard. The values stated ineach system may not be exact equivalents; therefore, eachsystem shall be used independently of the other. Combiningvalues from the two systems may result in non-conformancewith the standard.Within the text, the SI units are shown i

10、nbrackets.1.5 The following safety hazards caveat pertains only to thetest methods portion, Section 8, of this specification: Thisstandard does not purport to address all of the safety concerns,if any, associated with its use. It is the responsibility of the userof this standard to establish appropr

11、iate safety and healthpractices and determine the applicability of regulatory limita-tions prior to use. A specific precautionary statement is givenin Note 7.2. Referenced Documents2.1 ASTM Standards:2D618 Practice for Conditioning Plastics for TestingD1598 Test Method for Time-to-Failure of Plastic

12、 PipeUnder Constant Internal PressureD1599 Test Method for Resistance to Short-Time HydraulicPressure of Plastic Pipe, Tubing, and FittingsD1600 Terminology forAbbreviated Terms Relating to Plas-ticsD1784 Specification for Rigid Poly(Vinyl Chloride) (PVC)Compounds and Chlorinated Poly(Vinyl Chloride

13、)(CPVC) CompoundsD2122 Test Method for Determining Dimensions of Ther-moplastic Pipe and FittingsD2241 Specification for Poly(Vinyl Chloride) (PVC)Pressure-Rated Pipe (SDR Series)D2837 Test Method for Obtaining Hydrostatic Design Basisfor Thermoplastic Pipe Materials or Pressure Design Basisfor Ther

14、moplastic Pipe ProductsF412 Terminology Relating to Plastic Piping Systems1This specification is under the jurisdiction of ASTM Committee F17 on PlasticPiping Systems and is the direct responsibility of Subcommittee F17.25 on VinylBased Pipe.Current edition approved June 1, 2013. Published June 2012

15、. Originallyapproved in 1974. Last previous edition approved in 2012 as F442 12. DOI:10.1520/F0442_F0442M-13E01.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the

16、standards Document Summary page onthe ASTM website.*A Summary of Changes section appears at the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United StatesThis international standard was developed in accordance with internatio

17、nally recognized principles on standardization established in the Decision on Principles for theDevelopment of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.12.2 Federal Standard:Fed. Std. No. 123 Marking for Sh

18、ipment (Civil Agencies)32.3 Military Standard:MIL-STD-129 Marking for Shipment and Storage32.4 NSF Standards:Standard No. 14 for Plastic Piping Components and RelatedMaterials4Standard No. 61 for Drinking Water Systems ComponentsHealth Effects43. Terminology3.1 DefinitionsDefinitions are in accordan

19、ce with Termi-nology F412, and abbreviations are in accordance with Termi-nology D1600, unless otherwise specified. The abbreviation forchlorinated poly(vinyl chloride) plastic is CPVC.3.2 Definitions of Terms Specific to This Standard:3.2.1 hydrostatic design stress the estimated maximumtensile str

20、ess the material is capable of withstanding continu-ously with a high degree of certainty that failure of the pipewill not occur. This stress is circumferential when internalhydrostatic water pressure is applied.3.2.2 pressure rating (PR)the estimated maximum waterpressure the pipe is capable of wit

21、hstanding continuously witha high degree of certainty that failure of the pipe will not occur.3.2.3 relation between standard dimension ratio, hydro-static design stress, and pressure ratingthe followingexpression, commonly known as the ISO equation,5is used inthis specification to relate standard d

22、imension ratio, hydrostaticdesign stress, and pressure rating:2 S/P 5 R 2 1or2S/P 5Do/t!2 1where:S = hydrostatic design stress, psi MPa,P = pressure rating, psi kPa,Do= average outside diameter, in. mmt = minimum wall thickness, in. mm, andR = standard thermoplastic pipe dimension ratio (Dot forCPVC

23、 pipe), also known as SDR.3.2.4 standard thermoplastic pipe dimension ratio (SDR)the standard thermoplastic pipe dimension ratio (SDR) is theratio of pipe diameter to wall thickness. For CPVC pipe it iscalculated by dividing the average outside diameter of the pipein millimetres or in inches by the

24、minimum wall thickness inmillimetres or in inches. If the wall thickness calculated by thisformula is less than 0.060 in. 1.52 mm, it shall be arbitrarilyincreased to 0.060 in. 1.52 mm. The SDR values shall berounded to the nearest 0.5.3.2.5 standard thermoplastic pipe materials designationcodethe p

25、ipe materials designation code shall consist of theabbreviation CPVC for the type of plastic, followed by theASTM type and grade inArabic numerals and the design stressat 73F 23C in units of 100 psi 690 kPa with any decimalfigures dropped, followed by the design stress at 180F 82Cin units of 100 psi

26、 0.7 MPa with any decimal figures dropped.When the design stress code contains less than two figures, acipher shall be used before the number. Thus a completematerial code shall consist of four letters and six figures forCPVC plastic pipe materials (see Section 5, Note 5 andX1.2.1).4. Classification

27、4.1 GeneralThis specification covers CPVC pipe madefrom one CPVC plastic pipe material in six standard dimensionratios and water pressure ratings for nonthreaded pipe.4.2 Standard Thermoplastic Pipe Dimension Ratios(SDR)This specification covers CPVC pipe in six standarddimension ratios, namely, 11,

28、 13.5, 17, 21, 26, and 32.5, whichare uniform for all nominal pipe sizes for each material andpressure rating. These are referred to as SDR11, SDR13.5,SDR21, SDR17, SDR26, and SDR32.5, respectively. Thepressure rating is uniform for all nominal pipe sizes for a givenCPVC pipe material and SDR (see T

29、able X1.1).4.3 Hydrostatic Design StressesThis specification coversCPVC pipe made from CPVC plastic as defined by hydrostaticdesign stresses developed on the basis of long-term tests (seeAppendix).NOTE 4This standard specification does not include requirements forpipe and fittings intended to be use

30、d to vent combustion gases.5. Materials5.1 GeneralChlorinated poly(vinyl chloride) plastics usedto make pipe meeting the requirements of this specification arecategorized by means of two criteria, namely, (1) short-termstrength tests, and (2) long-term hydrostatic strength tests atboth 73 and 180 F

31、23 and 82 C.5.2 Basic Materials:5.2.1 Basic Materials Short-term TestsThis specificationcovers pipe made from CPVC plastics having certain physicalproperties as described in Specification D1784.5.2.1.1 CompoundThe CPVC compounds used for thispipe shall equal or exceed the classification 23447 descri

32、bed inSpecification D1784.5.2.2 Basic Materials Long-term TestThis specificationconvers pipe made from CPVC plastics having certain Hydro-static Design Bases (HDB) and Hydrostatic Design Stresses(HDS) described in Test Method D2837.5.2.2.1 CompoundThe CPVC compounds used for thispipe shall have a Hy

33、drostatic Design Basis at 73F 23C of4000 psi 28 MPa, and a Hydrostatic Design Basis at 180F82C of either 1000 psi 7.0 MPa or 1250 psi 8.6 MPawhen evaluated in accordance with Test Method D2837.5.2.3 Standard thermoplastic pipe materials designationThe pipe materials designation shall consist of the

34、materialdesignation code CPVC 4120-05 or CPVC 4120-06 for thetype of plastic.NOTE 5As per Terminology F412 (see, “code, thermoplastic pipematerials designation”) the pipe materials designation code CPVC 4120 isas follows: CPVC is the abbreviation for chlorinated poly(vinyl chloride)3Available from S

35、tandardization Documents Order Desk, DODSSP, Bldg. 4,Section D, 700 Robbins Ave., Philadelphia, PA 19111-5098, http:/www.dodssp.daps.mil.4Available from NSF International, P.O. Box 130140, 789 N. Dixboro Rd., AnnArbor, MI 48113-0140, http:/www.nsf.org.5See ISO R161-1960: Pipes of Plastics Materials

36、for the Transport of Fluids(Outside Diameters and Nominal Pressures) Part 1, Metric Series.F442/F442M 1312as per Terminology D1600, 41 represents Cell Classification 23447 perSpecification D1784, and 20 represents a HDS of 2000 psi 14 MPa forwater at 73F (23C) per Test Method D2837. In addition, the

37、 -05 or -06suffix represents a HDS of 500 psi 3.4 MPa or 625 psi 4.3 MParespectively for water at 180F 82C per Test Method D2837.5.3 Rework MaterialThe manufacturers shall use onlytheir own clean rework pipe material and the pipe producedshall meet all the requirements of this specification.6. Requi

38、rements6.1 Dimension and Tolerances:6.1.1 Outside DiametersThe outside diameters and toler-ances shall be as shown in Table 1 when measured inaccordance with Test Method D2122. The tolerances onout-of-roundness shall apply only to pipe prior to shipment.6.1.2 Wall ThicknessThe wall thicknesses and t

39、olerancesshall be as shown in Table 2 when measured in accordancewith Test Method D2122.6.1.3 Wall Thickness RangeThe wall thickness range shallbe within 12 % when measured in accordance with TestMethod D2122.6.2 Sustained PressureThe pipe shall not fail, balloon,burst, or weep as defined in Test Me

40、thod D1598 at the testpressures given in Table 3 when tested in accordance with 8.4.6.2.1 Accelerated Regression TestAt the option of themanufacturer, the accelerated regression test may be used as asubstitute for both pressure testssustained and burst. The testshall be conducted in accordance with

41、8.4.1. The pipe shalldemonstrate a hydrostatic design basis projection at the100 000-h intercept that meets the hydrostatic design basiscategory requirement (see Table 1, Test Method D2837) for theCPVC material used in its manufacture. If the lower confidencevalue at 100 000 h differs from the extra

42、polated LTHS value bymore than 15 % of the latter; or M in Appendix X2 (TestMethod D2837) is zero or negative; or b in the equation h = a+ bf in Appendix X1 (Test Method D2837) is positive, considerthe data unsuitable.6.3 Burst PressureThe minimum burst pressures forCPVC plastic pipe shall be as giv

43、en in Table 4, whendetermined in accordance with 8.5.6.4 FlatteningThere shall be no evidence of splitting,cracking, or breaking when the pipe is tested in accordancewith 8.6.7. Workmanship, Finish, and Appearance7.1 The pipe shall be homogeneous throughout and freefrom visible cracks, holes, foreig

44、n inclusions, or other defects.The pipe shall be as uniform as commercially practicable incolor, opacity, density, and other physical properties.NOTE 6Color and transparency or opacity should be specified in thecontract or purchase order.8. Test Methods8.1 ConditioningCondition the test specimens at

45、 73.4 63.6F 23 6 2C and 50 6 5 % relative humidity for not lessthan 40 h prior to test in accordance with Procedure A ofPractice D618 for those tests where conditioning is required.8.2 Test ConditionsConduct the tests in the standardlaboratory atmosphere of 73 6 3.6F 23 6 2C and 50 6 5%relative humi

46、dity, unless otherwise specified in the test meth-ods or in this specification.8.3 SamplingThe selection of the sample or samples ofpipe shall be as agreed upon by the purchaser and the seller. Incase of no prior agreement, any sample selected by the testinglaboratory shall be deemed adequate.TABLE

47、1 Outside Diameters and Tolerances for CPVC Plastic PipeNominal Pipe SizeAverage OutsideDiameter,in. mmTolerances, in. mmFor AverageMaximum Out-of-Roundness(maximum minus minimum diameter)SDR32.5SDR26SDR21SDR17SDR13.5SDR1114 8 0.540 13.7 0.004 0.10 0.030 (0.76) 0.016 (0.41)38 10 0.675 17.1 0.004 0.1

48、0 0.030 (0.76) 0.016 (0.41)12 15 0.840 21.3 0.004 0.10 0.030 (0.76) 0.016 (0.41)34 20 1.050 26.7 0.004 0.10 0.030 (0.76) 0.020 (0.51)1 25 1.315 33.4 0.005 0.13 0.030 (0.76) 0.020 (0.51)114 32 1.660 42.2 0.005 0.13 0.030 (0.76) 0.024 (0.61)112 40 1.900 48.2 0.006 0.15 0.060 (1.52) 0.024 (0.61)2 50 2.

49、375 60.3 0.006 0.15 0.060 (1.52) 0.024 (0.61)212 65 2.875 73.0 0.007 0.18 0.060 (1.52) 0.030 (0.76)3 80 3.500 88.9 0.007 0.18 0.060 (1.52) 0.023 (0.58)312 90 4.000 101.6 0.008 0.20 0.100 (2.54) 0.030 (0.76)4 100 4.500 114.3 0.008 0.20 0.100 (2.54) 0.023 (0.58)5 125 5.563 141.3 0.010 0.25 0.100 (2.54) 0.060 (1.52)6 150 6.625 168.3 0.011 0.28 0.100 (2.54) 0.070 (1.78)8