AISC 205-2011 AISC Certification Program for Steel Bridge Fabricators-Standard for Steel Bridges 2011.pdf

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1、AISC Certification Program for Steel Bridge FabricatorsStandard for Steel Bridges2011June 21, 2011Approved by the AISC Certification CommitteeAISC 205-11AmerICAn InStItute oF Steel ConStruCtIonOne East Wacker Drive, Suite 700Chicago, Illinois 60601-1802AISC Certification Program for Structural Steel

2、 FabricatorsStandard for Steel Bridges2011Am e r i c A n in s t i t u t e o f st e e l co n s t r u c t i o niiAISC 2011byAmerican Institute of Steel ConstructionAll rights reserved. This book or any part thereof must not be reproduced in any form without the written permission of the publisher. The

3、 AISC logo is a registered trademark of AISC.The information presented in this publication has been prepared in accordance with recognized quality principles and is for general information only. While it is believed to be accurate, this information should not be used or relied upon for any specific

4、application without competent professional examination and verification of its accuracy, suitability and applicability by a com-petent person. The publication of the material contained herein is not intended as a representation or warranty on the part of the American Institute of Steel Construction

5、or of any other person named herein, that this information is suitable for any general or particular use or of freedom from infringement of any patent or patents. Anyone making use of this information assumes all liability arising from such use.Caution must be exercised when relying upon other stand

6、ards and guidelines developed by other bodies and incorporated by reference herein since such material may be modified or amended from time to time subsequent to the printing of this edition. The Institute bears no responsibility for such material other than to refer to it and incorporate it by refe

7、rence at the time of the initial publication of this edition.AISC Certification Program for Structural Steel FabricatorsStandard for Steel Bridges2011Am e r i c A n in s t i t u t e o f st e e l co n s t r u c t i o niiiThis Standard was approved by the Certification Committee:Jeffrey E. Dave, Chair

8、man Paul C. PalmesHenry B. Brummel Terry PeshiaTheodore L. Droessler Homer R. Peterson, IIHeather Gilmer Alan T. SheppardCharles Johnson Louis N. TriandafilouKeith Landwehr Thomas M. VossmeyerClayton Larson Keith A. Grubb, SecretaryThe Committee gratefully acknowledges the following task committee m

9、embers for their contributions to this document:Robert C. Bills Kent M. NelsonSteve Fugate Dennis NoernbergHeather Gilmer Russ PanicoMary A. Grieco Jeffrey C. SmithFred A. Hlebichuk Louis N. TriandafilouDennis Nash William ViaAISC Certification Program for Structural Steel FabricatorsStandard for St

10、eel Bridges2011Am e r i c A n in s t i t u t e o f st e e l co n s t r u c t i o nivAISC Certification Program for Structural Steel FabricatorsStandard for Steel Bridges2011Am e r i c A n in s t i t u t e o f st e e l co n s t r u c t i o nv1. Purpose .12. Program Scope and Fabricator eligibility 13

11、. references .14. Definitions .15. management responsibility .35.1. Quality Policy and Quality Goals .35.2. Direction and Leadership 45.3. Management Representative for Quality 45.4. Resources 45.5. Internal Communication55.6. Documentation Requirements .56. Contract and Project Specification review

12、 and Communication .67. Detailing 67.1. Detailing Procedures .67.2. Detailing Personnel .78. Document and Data Control .88.1. Review and Approval 88.2. Customer Requirements 88.3. Revision Control .88.4. Access .88.5. Obsolescence and Transmittal .99. Control of Quality records .99.1. Retention of Q

13、uality Records 99.2. Availability of Quality Records 910. Purchasing 910.1. Purchasing Data 910.2. Selection and Evaluation of Subcontractors and Suppliers.1010.3. Fabrication Subcontractors1010.4. Detailing Subcontractors .1010.5. Verification of Purchased Product, Materials, and Services .1011. ma

14、terial Identification and traceability .1011.1. Material Identification .1011.2. Material Traceability .1112. Fabrication Process Control .1112.1. Welding .1112.2. Bolt Installation .1112.3. Material Preparation for Application of Coatings .1112.4. Coating Application 1112.5. Equipment Maintenance11

15、13. Inspection and testing .1113.1. Assignment of QC Inspections and Monitoring1213.2. Inspection Procedure .1214. Calibration of Inspection, measuring and test equipment 1215. Control of nonconformances 1315.1. Nonconformance with the Quality Management System .1315.2. Nonconforming Product 1316. C

16、orrective Action .13tABle oF ContentSAISC Certification Program for Structural Steel FabricatorsStandard for Steel Bridges2011Am e r i c A n in s t i t u t e o f st e e l co n s t r u c t i o nvi17. Handling, Storage and Delivery of Product and materials .1418. training 1419. Internal Audit .14SuPPl

17、ementAl reQuIrementS .15I. requirements for Fabricators of Intermediate Bridges.15A. requirements for Fabricators of Advanced Bridges 15F. requirements for Fabricators of Bridges with Fracture-Critical members16tABle oF ContentS (contd.)AISC Certification Program for Structural Steel FabricatorsStan

18、dard for Steel Bridges2011Am e r i c A n in s t i t u t e o f st e e l co n s t r u c t i o n11. PurposeThe purpose of the AISC Certification Program for Steel Bridge Fabricators is to confirm to owners, the design com-munity, the construction industry, and the public that a cer-tified steel bridge

19、fabrication facility has the personnel, organization, experience, documented procedures, knowl-edge, equipment, and commitment to produce fabricated steel of the quality required for steel highway or railroad bridge construction.2. Program Scope and Fabricator eligibilityThis Certification Standard

20、for Steel Bridges offers assis-tance to steel bridge professionals, owners, general contrac-tors, and other interested parties in assessing fabricators capability to satisfy project quality needs. Specifiers of this standard are encouraged to evaluate fabricator capability independently, particularl

21、y with regard to project- or owner-specific requirements.The standard describes requirements for certification of facilities that fabricate and supply steel highway or railroad bridges. These facilities have quality management systems with defined functions and responsibilities.The quality managemen

22、t system of fabrication facili-ties (not products) is certified. The certification should not be understood as a product inspection of fabricated steel bridges. Certification includes all functions of providing steel bridge fabrication from receipt of contract through final delivery. The scope of th

23、is certification does not include design or erection. For bridge rehabilitation, the specifier is encouraged to consider on a project-specific basis the nature of the items being fabricated to determine whether this cer-tification is appropriate. Likewise, for pedestrian bridges the specifier is enc

24、ouraged to consider the structure type and loading to determine which is the most appropriate certifica-tion for a particular project.The scope of this certification does not extend to the application of complex coating systems as defined in AISC 420/SSPC-QP 3 Certification Standard for Shop Applica

25、tion of Complex Protective Coating Systems.The certification program is open to all fabricators of steel highway or railroad bridges, regardless of size and regard-less of AISC membership status.This standard, including its supplemental requirements, has three categories of certification: simple bri

26、dges, interme-diate bridges, and advanced bridges. Fabricators producing fracture-critical members, intermediate bridges, or advanced bridges shall be required to meet specific supplemental requirements.Simple bridges consist of unspliced rolled sections.Intermediate bridges are typical bridges that

27、 do not require extraordinary measures. Typical examples might include: (1) a rolled beam bridge with field or shop splices, either straight or with a radius over 500 ft; (2) a built-up I-shaped plate girder bridge with constant web depth (except for dapped ends), with or without splices, either str

28、aight or with a radius over 500 ft; (3) a built-up I-shaped plate girder with variable web depth (e.g., haunched), either straight or with a radius over 1000 ft; (4) a truss with a length of 200 ft or less that is entirely or substantially pre-assembled at the certified facility and shipped in no mo

29、re than three sub-assemblies.Advanced bridges are those requiring an additional standard of care in fabrication and erection, particularly with regard to geometric tolerances. Examples include tub or trapezoidal box girders, closed box girders, large or non-preassembled trusses, arches, bascule brid

30、ges, cable-supported bridges, moveable bridges, and bridges with particularly tight curve radius.3. referencesThe fabricator shall have the reference documents and stan-dards necessary to make personnel aware of work require-ments. References shall be consistent with the requirements of existing con

31、tracts and be readily available to those who need them.4. DefinitionsThe following terms are italicized where they appear for the first time in a section to alert the user that the term is defined in this section. Acronyms for professional organizations are not italicized in the text. As used in thi

32、s standard, the words shall or will denote a mandatory requirement. The word should denotes a guideline or recommendation. The word may denotes an opportunity to make a choice. AASHTO. The American Association of State Highway and Transportation Officials.AISC. American Institute of Steel Constructi

33、onthe certify -ing body.ASNT. The American Society for Nondestructive Testing.ASTM. ASTM International.AWS. American Welding Society.C of C. Certificate of Compliance or Certificate of Confor-mance.Checker. A person in a detailing organization who, because of experience and ability, has advanced suc

34、cessfully to a position of responsibility with the ability to perform the final verification of shop drawings without direct supervision.Checking (of shop drawings, digital manufacturing models, and erection framing drawings). A detailed review of all sketches and dimensions on shop drawings, digita

35、l manufac-turing models, and erection framing drawings by a qualified checker other than the original detailer. AISC Certification Program for Structural Steel FabricatorsStandard for Steel Bridges2011Am e r i c A n in s t i t u t e o f st e e l co n s t r u c t i o n2Contract Documents. The documen

36、ts that define the respon-sibilities of the parties that are involved in bidding, fabricat-ing and erecting steel bridges. These documents normally include the design drawings, the specifications and the con-tract.Corrective Action. The action or actions undertaken to iden-tify and eliminate the roo

37、t cause of a product or process non-conformance to prevent its recurrence. Corrective action is not the repair or rework of identified nonconforming prod-uct to meet specified requirements.Design Drawings. The graphic and pictorial portions of the contract documents showing the design, location and

38、dimen-sions of the work. These documents generally include plans, elevations, sections, details, schedules, diagrams and notes.Detailer. Person who performs the function of detailing.Detailing. The function that produces shop drawings, digital manufacturing models, and erection framing drawings from

39、 contract documents.Documented Procedure. A procedure that is established, documented, implemented and maintained. The documenta-tion provides information about how to perform the activity or process consistently. Documentation can include written instructions, drawings, diagrams, charts, specificat

40、ions and references or excerpts of appropriate technical standards and codes. Documentation shall contain:The purpose of the procedure. Process definition that includes steps required for com- pletion.Assignment of responsibility for completion. Assignment of responsibility for review of the proce-

41、dure.Identification of records that are generated. Documented Training. Training in which there is a record of the course outline, a record of who attended, the date it was given, and the instructor who provides the training.Erection Framing Drawings. Field-installation or member placement drawings

42、that are prepared by the fabricator to show the location and attachment of the individual shipping pieces. Means and methods, safety procedures, and engi-neering calculations for erection are excluded from the fab-ricators responsibilities for erection framing drawings.Executive Management. The chie

43、f executive officer, presi-dent, or other individuals with executive function and the authority to assign resources. Executive management has ultimate authority and responsibility in final decision mak-ing for all aspects of the quality management system.Fabrication. The process of preparation and a

44、ssembly of individual parts into a shipping piece. Fabrication includes all production operations performed in the manufacturing and shipping of the product (e.g., assembly, welding, drill-ing, sawing, milling, and thermal and mechanical cutting).Fabricator. The entity that is responsible for fabric

45、ating the steel bridge. NOTE: The fabricator referenced in this docu-ment is the entity being certified.Manufacturing Model. Digital sub-model of the Logical Product Model as defined in Appendix A of the AISC Code of Standard Practice for Steel Buildings and Bridges. The manufacturing model includes

46、 data represented in detailing for fabrication.MTR. Material test report, manufacturers test report, or mill test report, meeting the requirements of the “Test Reports” section of ASTM A6.Nonconformances. Attributes of materials, consumables, fabricated product (in-process or final), or processes th

47、at do not meet contract, regulatory, or fabricator-defined require-ments.NDT (NDE). Nondestructive Testing (Nondestructive Exam-ination).Objective Evidence. Data supporting the existence or veri-fication of something. In this context, it is evidence that the quality management system is functioning

48、properly. Objec-tive evidence can be obtained through:Observation of the performance of a task or physical products.Measurements. Tests. Review of a record, documented procedure, or other doc-ument.The result of an interview with one or more employees about their duties or performance of a task.Owne

49、r. The entity or its authorized representative who has authority to define or accept changes to contract require-ments and who is or represents the ultimate owner of the finished/completed product.PQR. (Welding) procedure qualification record as defined by AWS A3.0.Quality Assurance (QA). That part of quality management focused on providing confidence that quality requirements will be fulfilled. For the purposes of this program, quality assurance is the planned system of documented procedures and organizational requirements developed and implemented for the p