AIR FORCE MIL-HDBK-338 VOL II-1984 ELECTRONIC RELIABILITY DESIGN HANDBOOK《电子可靠性设计手册》.pdf
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1、MILITARY HANDBOOK . ELECTRONIC RELIABILITY DESIGN HANDBOOK NO DELlVERABLE DATA REQUIRED BY THIS DOCUMENT .GLOBAL ENGINEERING DOCUMENTS 2625 So.Hickory St. Santa Ana, CA 92707 Obtained From (71 4)540-9870: (800)854-7179 I RELI J THIS DOCUMENT CONTAINS - PAGES. f “ . . . “ Provided by IHSNot for Resal
2、eNo reproduction or networking permitted without license from IHS-,-,-MIL-HDBK-334 VOL I RE W 9999970 003564b O MIL-HDBK-338 15 OCTOBER 1984 DEPARTMENT OF DEFENSE WASHINGTON DC 20301 ELECTRONIC RELIABILITY DESIGN HANDBOOK MIL-HDBK-338 1, This standardization handbook was developed by the Department
3、of Defense in accordance with established procedures and is approved for use by all Departments and Agencies of the Department of Defense. 2. This pub1 icati on was approved 15 October 1984 for pri nti ng and inclusion in the military standardization handbook series. 3. Every effort has been made to
4、 reflect the latest information on electronic reliability design techniques. It is the intent to review this handbook periodically to insure its completeness and currency. 4. Beneficial comments (recommendations, addi ti ons , del eti ons and any pertinent data which may be of use in improving this
5、docunent should be addressed to: Comnander , Rune Air Deve1 opment Center, AFSC, ATTN: RBE-2, Griffiss Air Force Base, New York 13441, by using the self-addressed Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this document or by letter, Provided by IHSNot for R
6、esaleNo reproduction or networking permitted without license from IHS-,-,-“ - MIL-HDBK-338 VOL II RE W 7777770 O35677 2 W MIL-HDBK-338 15 OCTOBER 1984 a PARAGRAPH 1.0 SCOPE TABLE OF CONTENTS PAGE 1-1 1.1 GENERAL INFORMATION 1-2 1.1 1 HISTORY OF COMPONENT RELIABILITY 1-3 1.1.1.1 1NTRODUC.TION 1-3 1 1
7、.1.2 VACUUM TUBE ERA (1940 - 1950) 1-3 1.1.1.3 THE RELIABfL ITY DECADE AND THE EMER- 1-4 1 I. 1.4 THE DECADE OF THE INTEGRATED 1-7 1.1.1.5 DECADE OF THE LARGE SCALE INTEGRATED 1-9 GENCE OF THE TRANSISTOR (1950 - 1960) CIRCUIT (1960 - 1970) CIRCUIT (LSI) (1970 - 1980) GRATED CIRCUITS (VLSI) AND VERY
8、HIGH SPEED INTEGRATED CIRCUITS (VHSIC) (1980) 1.1.1.7 EPILOGUE 1-12 REFERENCES 1-12 1.1.2 NEED FOR RELIABLE COMPONENTS 1-14 1.1.2.1 INTRODUCTION 1-14 1.1.2.2 COMPONENT SAFETY 1-14 1.1.2.4 CRITIClL FUNCTIONS APPLICATIONS 1-16 1.1.2.5 LIFE LICLE COMPONENT COST 1-16 1.1.3 PRESENT STATE OF THE ART 1-18
9、1.1.3.1.1 CLASSES OF SEMICONDUCTOR 1-18 1.1.3.2 SEMICONDUCTOR DEVICE MATERIALS AND 1-20 PROCESSING 1.1.3.2.1 PHOTOFABRICATION 1-20 1.1.3.2.2 PHOTOLITHOGRAPHY 1-22 1.1.3.3 PACKAGING 1-24 1.1.3.4 TESTING OF ELECTRONIC PARTS 1-25 REFERENCES 1-28 1.1.4.1 VHSIC 1-29 1.1.4.2 OTHER NEW TECHNOLOGIES 1-31 .
10、REFERENCES 1-35 1.1.1.6 THE DECADE OF VERY LARGE SCALE INTE- 1-11 1.1.2.3 NON-REPAIRABLE EQUIPMENT SITUATIONS 1-15 1.1.3.1 SEMICONDUCTOR TECHNOLOGY AND MATERIALS 1- 18 DEVICES 1.1.3.2.3 FILM TYPE INTEGRATED CIRCUITS 1-22 1.1.4 FUTURE TRENDS 1-29 2. O REFERENCED DOCUMENTS 2-1 2.1 ISSUES OF DOCUMENTS
11、“-2 - 1 3.0 DEFINITIONS 4.0 RELIABILITY THEORY 4.1 INTRODUCTION 4.1.1 DEFINITIONS 3-1 4-1 4-1 4-1 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- MIL-HDBK-338 VOL II R m 9999970 0035698 4 MIL-HDBK-338 15 OCTOBER 1984 TABLE OF CONTENTS (Cont I d ) PA
12、RAGRAPH RmABILITY THEORY (Cont d) 4.2 PROBABILITY DISTRIBUTIONS 4.2.1 GENERAL 4.2.2 DISTRIBUTIONS USED IN RELIABILITY 4.2.2.1 EXPONENTIAL DISTRIBUTION 4.2.2.3 WEIBULL DISTRIBUTION 4.2.2.4 GAMMA DISTRIBUTION 4.2.3.1 CONFIDENCE LEVELS FOR THE MEAN OF AN 4.2.2.2 LOG-NORMAL DISTRIBUTION 4.2.3 CONFIDENCE
13、 INTERVALS EXPONENTIAL DISTRIBUTION 4,2.4 STATISTICAL QUALITY CONTROL 4.3 TEMPERATURE DEPENDENCE OF FAILURE RATE 4.3.1 ARRHENIUS MODEL 4.3.2 EYRING MODEL 4.3.3 ACTIVATION ENERGY REFERENCES 5.0 COMPONENT RELIABILITY DESIGN.CONSIDERATIONS 5.1 PART SELECTION AND CONTROL 5.1 1 PART CONTROL 5.1 . 2 STAND
14、ARD PART SELECTION 5.1.3 PART APPROVAL 5.1 . 2.1 MRAP/SRAP 5.1.3.1 PART JUSTIFICATION 5.1.3.2 PART APPLICATION 5.1 . 3.3 PART PARAMETERS 5.1 . 4 CRITICAL PARTS 5.1.5 FAILURE RATE PREDICTION 5.1.5.1 MIL-HDBK-217 5.2 PARTS SELECTION GUIDELINES 5.2.1 MICROCIRCUITS 5.2.1.1 SELECTION GUIDELINES 5.2.1.2 A
15、PPLICATION CONSIDERATIONS 5.2.1 . 3 APPLICATION NOTES FOR COMMONLY USED 5.2.1.4 APPLICATION DATA FOR COMMONLY USED 5.2.1 . 5 APPLICATION DATA FOR COMMONLY USED LINEAR ICs DIGITAL MICROCIRCUITS 5.2.2 LSI MICROCIRCUITS 5.21.6 MICROPROCESSORS, MICRNOMP BIT-SLICE PROCESSORS REFERENCES DISCRETE SEMICONDU
16、CTOR DEVICES 5.2.2.1 INTRODUCTION 5.2.2.2 DEVICE SELECTION 5.2.2.3 GENERAL APPLICATION DATA 5.2.2.4 DERATING UTERS AND REFERENCES PAGE 4-2 4-2 4-4 4-5 4-6 4-7 4-12 4-12 4-14 4-14 4-17 4-17 4-17 4-18 4-19 5-1 5-1 5-1 5-3 5-5 5-6 5-6 5-7 5-7 5-7 5-10 5-10 5-12 5-12 5-12 5-17 5-38 5-51 5-61 5-64 5-74 5
17、-75 5-75 5-75 5-75 5-92 5- 102 iv Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-PIIL-HDBK-338 VOL II RE 7779770 0035b77 b m. MIL-HDBK-338 15 OCTOBER 1984 TABLE OF CONTENTS (Cont d) PARAGRAPH 5.0 COMPONENT RELIABILITY DESIGN CONSIDERATIONS (Contd) 5
18、.2.3 RESISTORS 5.2.3.1 INTRODUCTION 5.2.3.2 SELECTION 5.2.3.3 GENERAL APPLICATION DATA 5.2.3.4 MIL-R-19, RESISTORS, VARIABLE, WIRE- MOUND (LOW OPERATING TEMPERATURE (STYLE RA) 5b2.3.5 MIL-R-22, RESISTORS, VARIABLE, WIRE- WOUND, (POWER TYPE) (STYLE RP) (UN- ENCLOSED) (POWER TYPE) (STYLE RW) POSITION
19、(STYLE RV) (POWER TYPE) (STYLE RD. UNINSULATED) 5.2.3.6 MIL-R-26, RESISTORS, FIXED, WIREWOUND 5,2.3.7 MIL-R-94, RESISTORS, VARIABLE, COM- 5.2.3.8 MIL-R-11804, RESISTORS, FIXED, FILM 5.2.3.9 MIL-R-12934, RESISTORS; VARIABLE, WIRE- WOUND, PRECISION (STYLE RR) 5.2.3.10 MIL-R-18546, FIXED, WIREWOUND (PO
20、WER 5.2,3.11 MIL-R-22097, RESISTORS, VARIABLE, NON- 5.2.3.12 MIL-R-23285, RESISTORS, VARIABLE, NON- 5.2.3.13 MIL-R-27208, RESISTORS, VARIABLE, WIRE- 5.2.3.14 MIL-R-39002, RESISTORS, VARIABLE, WIRE- 5.2.3.15 MIL-R-39005, RESISTORS, FIXED, WIRE TYPE, CHASSIS MOUNTED) (STYLE RE) WIREWOUND (ADJUSTMENT T
21、YPE) (STYLE RJ) WIREWOUND (STYLE RVC) WOUND (ADJUSTMENT TYPE) (STYLE RT) WOUND, SEMIPRECISION (STYLE RK) WOUND (ACCURATE) ESTABLISHED REL IABIL- ITY (STYLE RBR) 5.2.316 MIL-R-39007, RESISTORS, FIXED, WIRE- WOUND (POWER TYPE), ESTABLISHED RELIA- BILITY (STYLE RWR) 5.2.3.17 MIL-R-39008, RESISTORS, FIX
22、ED, COMPO- SITION (INSULATED) ESTABLISHED RELIABIL- ITY (STYLE RCR) WOUND (POWER TYPE, CHASSIS MOUNTED) ESTABLISHED RELIABILITY (STYLE RER) 5.2.3.18 MIL-R-39009, RESISTORS, FIXED, WIRE- 5.2.3.19 MIL-R-39015, RESISTORS, VARIABLE, WIRE- WOUND (LEAD SCREW .ACTUATED) ESTABLISHED RELIABILITY (STYLE RTR)
23、(INSULATED), ESTABLISHED RELIABILITY STYLE RLR) WIREWOUND, PRECISION (STYLE RQ) 5.2.3.20 MIL-R-39017, RESISTORS, FIXED, FILM, 5.2.3.21 MIL-R-39023, RESISTORS, VARIABLE, NON- PAGE 5- 103 5- 103 5- 103 5- 108 5-116 5-118 5-119 5- 120 5- 121 5- 122 5-123 5- 124 5-125 5- 127 5- 128 5- 129 5- 130 5-131 5
24、- 132 5- 133 5- 134 5- 136 V Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-HDBK-338 VOL II RE W 7779970 0035700 7 MIL-HDBK-338 15 OCTOBER 1984 TABLE OF CONTENTS (Contd) PARAGRAPH PAGE COlVONENT RELIABILITY DESIGN CONSIDERATIONS (Contd) 5. 2.3.2
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