AECMA PREN 3645-002-2002 Aerospace Series Connectors Electrical Circular Scoop-Proof Triple Start Threaded Coupling Operating Temperature 175 Degrees Celcius or 200 Degrees Celsius.pdf

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1、AECMA STANDARD NORME AECMA AECMA NORM Edition approved for publication 2002-01-31 prEN 3645-002 Edition P I January 2002 Comments should be sent within six months after the date of publication to Gulledelle 94 AECMA-STAN 8-1200 BRUXELLES PUBLISHED BY THE EUROPEAN ASSOCIATION OF AEROSPACE INDUSTRIES

2、- STANDARDIZATION (AECMA-STAN) Gulledelle 94 - 6-1 200 BRUXELLES - Tel. (+32) 2 775 81 1 O - Fax. (+32) 2 775 81 1 1 ICs: 49.060 Descriptors: Aeronautical industry, aircraft equipment, electrical connection equipment, electrical connector, characteristics ENGLISH VERSION Aerospace series Connectors,

3、 electrical, circular, scoop-proof, triple start threaded coupling, operating temperature 175 OC or 200 OC continuous Part 002: Specification of performance and contact arrangements Srie arospatiale Luft- und Raumfahrt Connecteurs lectriques circulaires, Elektrische Rundsteckverbinder, contacts prot

4、gs, kontaktgeschtzt, accouplement par filetage, pas rapide trois filets, temprature dutilisation 175 OC ou 200 OC continu Partie O02 : Spcification de performances et arrangements des contacts Drei-gangige Gewinde-Schnelkupplung, Betriebstemperatur 175 OC oder 200 OC konstant Teil 002: Leistungsdate

5、n und Kontaktanordnungen This “Aerospace Series“ Prestandard has been drawn up under the responsibility of AECMA-STAN (The European Association of Aerospace Industries - Standardization). It is published on green paper for the needs of the European Aerospace Industry, It has been technically approve

6、d by the experts of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After examination

7、 and review by users and formal agreement of AECMA-STAN it will be submitted as a draft European Standard to CEN (European Committee for Standardization) for formal vote. I Nota - Extra copies can be supplied by B.N.A.E. - Technopolis 54 - 199, rue Jean-Jacques Rousseau - 92138 ISSY-LES-MOULINEAUX C

8、EDEX Electrical Domain i Mr Peuetta Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 2 prEN 3645-002: 2002 Contents O 1 2 3 4 5 6 7 8 9 io 11 12 13

9、 14 Introduction . . Operating conditions Type codes . Housing sizes and contact arrangements Filler plugs . . Rear accessories . Tooling . . 3 3 3 4 5 5 8 8 9 11 20 20 20 20 20 Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for

10、ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 3 prEN 3645-002: 2002 O Introduction This family of connectors is derived from DOD-C-38999130A series III, with which it is intermateable and interchangeable. 1 Scope This standard defines the performance and contact arr

11、angements for threaded ring coupling circular connectors, fire-resistant or non fire-resistant, intended for use in a temperature range from - 65 “C to 175 “C continuous or 200 “C continuous. 2 Normative references This European Standard incorporates by dated or undated reference, provisions from ot

12、her publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated and undated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by

13、 amendment or revision. For undated references the latest edition of the publication referred to applies. EN 2591-209 EN 3155-002 EN 3155-008 EN 3155-009 EN 3155-010 EN 3155-01 1 EN 3155-012 EN 3155-013 EN 3155-024 EN 3155-025 EN 3197 EN 3645* EN 3645-001 EN 3660-002 EN 4529-002 Aerospace series - E

14、lements of electrical and optical connection - Test methods - Part 209: Current temperature derating Aerospace series - Electrical contacts used in elements of connection - Part 002: List and utilization of contacts 1) Aerospace series - Electrical contacts used in elements of connection - Part 008:

15、 Contacts, electrical, male, type A, crimp, class S - Product standard 1) Aerospace series - Electrical contacts used in elements of connection - Part 009: Contacts, electrical, female, type A, crimp, class S - Product standard 1) Aerospace series - Electrical contacts used in elements of connection

16、 - Part 010: Contacts, electrical, triaxial, size 8, male, type D, crimp, class R - Product standard 2) Aerospace series - Electrical contacts used in elements of connection - Part O1 1: Contacts, electrical, triaxial, size 8, female, type D, crimp, class R - Product standard 2) Aerospace series - E

17、lectrical contacts used in elements of connection - Part 012: Contacts, electrical, triaxial, size 8, male, type Dl solder, class R - Product standard 1) Aerospace series - Electrical contacts used in elements of connection - Part 013: Contacts, electrical, triaxial, size 8, female, type D, solder,

18、class R - Product standard 1) Aerospace series - Electrical contacts used in elements of connection - Part 024: Contacts, electrical, triaxial, size 8, male, type D, crimp, class S - Product standard 2) Aerospace series - Electrical contacts used in elements of connection - Part 025: Contacts, elect

19、rical, triaxial, size 8, female, type Dl crimp, class S - Product standard 2) Aerospace series - Installation of aircraft electrical and optical interconnection systems 1) Aerospace series - Connectors, electrical, circular, scoop-proof, triple start threaded coupling, operating temperature 175 “C o

20、r 200 “C continuous - Product standard Aerospace series - Connectors, electrical, circular, scoop-proof, triple start threaded coupling, operating temperature 175 “C or 200 “C continuous - Part 001: Technical specification 1) Aerospace series - Cable outlet accessories for circular and rectangular e

21、lectrical and optical connectors - Part 002: Index of product standards 1) Aerospace series - Elements of electrical and optical connection - Sealing plugs - Part 002: Index of products standards 1) * All parts quoted in table 9 1) Published as AECMA Prestandard at the date of publication of this st

22、andard 2) In preparation at the date of publication of this standard Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 4 prEN 3645-002: 2002 Model D

23、OD-C-38999130A Connectors, Elec., Cir. Miniature, High Density, Quick Disconnect (Bayonet, Threaded, and Breech Coupling), Environ. Resistant, Removable Crimp and Hermetic Solder Contacts, Plug, Lanyard Release, Fail-safe, Triple Start Threaded Coupling, Removable Crimp Contacts Sockets, Ser. III, M

24、etric 3) Contacts, Electrical Connector, Socket, Crimp Removable, (for MIL-C-38999 Series I, III and IV and MIL-C-29600 Series A Connectors) 3) Contacts, Electrical Connector, Pin, Crimp Removable, (for MIL-C-38999 Series I, III and IV and MIL-C-29600 Series A Connectors) 3) MIL-C-39029/106A MIL-C-3

25、9029/107A Description 3 See table 1. Description and codification of models Receptacles and plugs, cadmium-plated composite, olive drab - 2 O00 h salt matings - Maximum operating temperature 175 “C continuous Receptacles and plugs, passivated stainless steel - 500 h salt spray - Plug with grounding

26、spring - Fire-resistant - Crimp, removable contacts - Maximum operating temperature 200 “C continuous Enraw - p!ug ith grunding spring - crimi;, ;git;le taetc 1 509 “r“J M y W Receptacles and plugs, nickel-plated composite - 2 O00 h salt spray - Plug with grounding spring - Crimp, removable contacts

27、 - 1 500 matings - Maximum operating temperature 200 “C continuous Hermetic receptacle, passivated stainless steel - Solder contacts - Maximum operating temperature 200 OC continuous Receptacles and plugs, cadmium-plated aluminium alloy, olive drab - 500 h salt spray - Plug with grounding spring - C

28、rimp, removable contacts - Maximum operating temperature 175 “C continuous Protective cover Connector Protective cover for receptacle or plug in nickel-plated aluminium alloy - Maximum operating temperature 200 “C continuous Protective cover for receptacle or plug in olive-green cadmium-plated alumi

29、nium alloy - Maximum operating temperature 175 “C continuous Dummy receptacle in passivated stainless steel - Maximum operating temperature 200 OC continuous F Receptacles and plugs, nickel-plated aluminium alloy - 48 h salt spray - Plug with grounding spring - Crimp, removable contacts - Maximum op

30、erating temperature 200 “C continuous - Protective cover for plug in passivated corrosion resisting steel - Maximum operating temperature 200 “C continuous Dummy receptacle in nickel-plated aluminium alloy - Maximum operating lFI temperature 200 “C continuous Dummy receptacle Dummy receptacle in oli

31、ve-green cadmium-plated aluminium alloy - Maximum operating temperature 175 “C continuous 3) Published by: Department of Defense (DOD), the Pentagon, Washington, DC 20301, USA Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for Re

32、saleNo reproduction or networking permitted without license from IHS-,-,-Page 5 prEN 3645-002: 2002 Flight cap for receptacle Receptacle model 4 Defi ni ti ons See EN 3645-001. Plug model Dummy receptacle Flight cap for 5 Operating conditions W J W M F Y K W F K F K 5.1 Table 2 shows the combination

33、s marked by (X) which achieve the characteristics specified for each model. For other combinations, the characteristics of the pair of connectors are those of the component with the Combinations of plugs and receptacles J W M F K 5.2 See table 3. Combinations of protective covers and connectors Tabl

34、e 3 Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 6 prEN 3645-002: 2002 Contact size 22 20 16 12 10 8 Outer diameters of cables rnm min. max. 0,

35、75 1,37 1 ,o1 2,11 1,65 2,77 2,47 3,61 3,42 5,21 a a _ he cables for size 8 contacts are specified in the contact product standard. I Rating N Mated Unmated V,S V,S 1 O00 1 O00 600 400 600 260 600 200 NOTE The use of cables exceeding the maximum diameter indicated is prohibited. Cables smaller than

36、the minimum diameter may be used, subject to a concession, provided that the requirements of EN 3197 are bsSvad. Rating i Mated Unmated vrms V,S 1800 1800 1 O00 600 1 O00 400 1 O00 200 5.4 Operating characteristics 5.4.1 Electrical conditions 5.4.1.1 Withstand voltage See table 5. Table 5 Sea level

37、12,l kPa (15 O00 rn) 4,7 kPa (21 O00 rn) 1 ,I kPa (30 O00 rn) I Rating M V,C vms 1300 1300 800 550 800 350 800 200 Pressure Mated I Unmated 2 300 1 O00 1 O00 1 O00 2300 800 500 200 I I I Rating II 5.4.1.2 Insulation resistance At ambient temperature the insulation resistance shall be 2 5 O00 MQL. 5.

38、4.1.3 Maximum permissible current The maximum current is shown in table 6. The heating caused by passage of the current shall not cause the maximum temperature to be exceeded. Test EN 2591 -209 shall be taken into account. Copyright Association Europeene des Constructeurs de Materiel Aerospatial Pro

39、vided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 7 prEN 3645-002: 2002 Size Contact Barrel 22 22 20 20 16 16 12 12 10 10 Table 6 - Test current in the contacts for hermetic connectors as a function of the cables Cable size C

40、urrent A Hermetic code code a connector 004 22 3 002 24 3 O0 1 26 2 006 20 5 004 22 5 002 24 3 012 16 10 o1 o 18 10 006 20 7,5 030 12 17 020 14 10 050 10 030 12 AECMA AWG - Model F 5.4.1.4 Housing electrical continuity Maximum resistance mS2 1 See table 7. W Model Y with plug Models F. W Table 7 23

41、10 J and M K 3 10 1 O0 200 300 400 800 1 O00 5.4.1.5 See table 8. Shielding effectiveness from 100 MHz to 1 GHz Table 8 Models F, J, M and W Model K 90 90 88 85 88 73 87 71 85 66 85 65 Frequency MHz Minimum attenuation dB 5.4.1.6 Transfert impedance To be defined. Copyright Association Europeene des

42、 Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 8 prEN 3645-002: 2002 Protective cover 5.4.2 Climatic conditions Operating temperatures: - minimum temperature: - 65 OC; - maximum te

43、mperature: see table 1. Furthermore, the connector operating temperature shall be limited to the maximum operating temperature indicated in the product standards for contacts. Corrosion resistance and fluide resistance: see EN 3645-001. 9 W 012 a Lanyard release plug with grounding fingers -Type 2 3

44、 F; W; K 006 a Protective cover for receptacle 4 K; F; W 007 a Protective cover for plug 5.4.3 Mechanical conditions Mechanical endurance: - 1 500 cycles for models J and M; - 500 cycles for all other models; - 250 cycles for type 1 lanyard release plug. 5 Dummy receptacle 6 Type codes K; F; W 013 a

45、 Dummy receptacle See table 9. E Table 9 * * * * * * * * * I I I I Connector P- Model EN3645- I F; K; J; M I :i 1 W; F; K; J; M Description Wall-mount receptable Receptacle, hermetic, square flange mounting Receptacle, hermetic, round flange, brazing mounting Non release plug with grounding ring Rec

46、eptacle, round flange, jam nut mounting Receptacle, hermetic, round flange, jam nut mounting I Lanyard release plug with grounding fingers - Type 1 a In preparation at the date of publication of this standard 7 Polarization See table 10. Table 10 * Available I Copyright Association Europeene des Con

47、structeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 9 prEN 3645-002: 2002 a See table 1 I. Housing sizes and contact arrangements Table 11 I Housing code Number of contacts Housing 5- Sizes

48、 sizes and contact arrangements C 09G01 - 09N35 X 09N98 - A 11NOI 1 I NO2 11G02 1 I NO5 11N12 1 IN35 1 I N98 1 I N99 B 13N04 13G04 13N08 13N26 13N35 13N98 C 15N05 15G05 15N15 15N18 15N19 15N35 15N97 D 17N02 17N06 17G06 17N08 17G08 17N20 17N22 or 17622 17N26 17N35 17N75 or 17675 17N99 E 19Nll 19N12 1

49、9N17 19N32 19N35 I F continued Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 10 prEN 3645-002: 2002 Table 11 (concluded) Housing code G H Housing sizes and contact arrangement