SAE J 575-2015 Test Methods and Equipment for Lighting Devices for Use on Vehicles Less than 2032 mm in Overall Width.pdf

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1、 _ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising ther

2、efrom, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. Copyright 2015 SAE International All rights reserved. No part of this

3、publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-49

4、70 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/J575_201508 SURFACE VEHICLE RECOMMENDED PRACTICE J575 AUG2015 Issued 1942-05 Rea

5、ffirmed 1988-12 Revised 2015-08 Superseding J575 APR2012 Test Methods and Equipment for Lighting Devices for Use on Vehicles Less than 2032 mm in Overall Width RATIONALE Underhood Thermal Test added for lamp assemblies with housings exposed to engine compartments. The Underhood Thermal Test is used

6、to ensure lamp assemblies are capable of operating without degradation in conditions of elevated temperatures generated by operation combined with heat input from the surrounding vehicle environment, including engine compartment components. See new sections 4.9 and 5.9. A new figure 5 was added in s

7、ection 4.9 resulting in re-numbering of two figures and subsequent references in the text. Table of contents updated to reflect additions and omitted 4.1 heading added. TABLE OF CONTENTS 1. SCOPE 2 2. REFERENCES 3 2.1 Applicable Documents . 3 3. DEFINITIONS 4 4. TESTS . 4 4.1 Photometry Test 4 4.2 V

8、ibration Test . 7 4.3 Impact Test 8 4.4 Abrasion Test of Plastic Lamp Lens Material 9 4.5 Warpage Test on Device with Plastic Components 9 4.6 Thermal Cycle Test 10 4.7 Internal Heat Test 11 4.8 Solar Irradiation . 12 4.9 Underhood Thermal Test . 12 4.10 Water Intrusion (Moisture) Test . 14 4.11 Hum

9、idity Test . 17 4.12 Dust Exposure Test . 18 4.13 Corrosion Test . 19 4.14 Corrosion Resistance Test for Reflectors of Replaceable Lens Lamps 19 4.15 Chemical Resistance Test . 20 4.16 Chemical Resistance Test for Reflectors of Replaceable Lens Lamps 20 SAE INTERNATIONAL J575 AUG2015 Page 2 of 23 5.

10、 REQUIREMENTS 21 5.1 Photometry. 21 5.2 Vibration . 21 5.3 Impact 21 5.4 Abrasion of Plastic Lamp Lens Material 21 5.5 Warpage 22 5.6 Thermal Cycle 22 5.7 Internal Heat 22 5.8 Solar Irradiation . 22 5.9 Underhood Thermal . 22 5.10 Moisture . 22 5.11 Humidity . 22 5.12 Dust Exposure . 23 5.13 Corrosi

11、on . 23 5.14 Corrosion Resistance of Reflectors of Replaceable Lens Lamps . 23 5.15 Chemical Resistance . 23 5.16 Chemical Resistance of Reflectors of Replaceable Lens Lamps Requirements 23 6. NOTES . 23 6.1 Revision Indicator 23 Figure 1 Lamp configurations for applying photometric test voltage . 6

12、 Figure 2 G-Load PSD profile for passenger cars and light trucks . 8 Figure 3 Abrasion test fixture . 9 Figure 4 Thermal cycle profile . 11 Figure 5 Underhood thermal test basic principle . 14 Figure 6 Water spray nozzle dimensions . 17 Figure 7 Humidity test lamp operation . 18 Table 1 Cycle times

13、(minutes) 10 Table 2 Temperature classification for housing side of lamp . 13 1. SCOPE This SAE Recommended Practice is intended as a guide toward standard practice and is subject to change to keep pace with experience and technical advances. This document provides standardized laboratory tests, tes

14、t methods and equipment, and requirements for lighting devices covered by SAE Recommended Practices and Standards. It is intended for devices used on vehicles less than 2032 mm in width. Tests for vehicles larger than 2032 mm in overall width are covered in SAE J2139. Device specific tests and requi

15、rements can be found in applicable SAE technical reports. SAE INTERNATIONAL J575 AUG2015 Page 3 of 23 2. REFERENCES 2.1 Applicable Documents The following publications form a part of this specification to the extent specified herein. Unless otherwise indicated, the latest issue of SAE publications s

16、hall apply. 2.1.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or +1 724-776-4970 (outside USA), www.sae.org. SAE J387 Terminology - Motor Vehicle Lighting SAE J573 Miniature Lamp Bulbs SAE J577 Vibrat

17、ion Test Machine and Operation Procedure SAE J1330 Photometry Laboratory Accuracy Guidelines SAE J1889 LED Signal and Marking Lighting Devices SAE J2560 Forward Lighting Halogen Bulb Performance Requirements for Motor Vehicles SAE J2650 Performance Requirements for LED Road Illumination Device Syste

18、ms SAE J2139 Test for Signal and Marking Devices Used on Vehicles 2032 mm or More in Overall Width 2.1.2 ASTM Publications Available from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.astm.org ASTM B 117-03 Method of Salt Spray (Fo

19、g) Testing ASTM C 150-84 Specification for Portland Cement ASTM D 471-12a Standard Test Method for Rubber Property Effect of Liquids ASTM E 308-08 Standard Practice for Computing the Colors of Objects by Using the CIE System. 2.1.3 Military Publication Available from the Document Automation and Prod

20、uction Service (DAPS), Building 4/D, 700 Robbins Avenue, Philadelphia, PA 19111-5094, Tel: 215-697-6257, http:/assist.daps.dla.mil/quicksearch/. MIL-STD-810F Solar Radiation (Sunshine) 2.1.4 DIN Publication Available from Deutsches Institut fr Normung e.V., Burggrafenstrasse 6, 10787 Berlin, Germany

21、, www.din.de. DIN 75-220 Ageing of automotive components in solar simulation units ISO 12103-1:1997 Road Vehicles - Test dust for filter evaluation SAE INTERNATIONAL J575 AUG2015 Page 4 of 23 2.1.5 United Nations UNECE Publications Available from United Nations Economic Commission for Europe, Palais

22、 des Nations, CH-1211, Geneva 10, Switzerland, Tel: +41-0-22-917-12-34, http:/www.unece.org/trans/main/wp29/wp29regs.html. UNECE Regulation No. 37 - Uniform provisions concerning the approval of filament lamps for use in approved lamp units of power driven vehicles and their trailer 3. DEFINITIONS 3

23、.1 BULBS An indivisible assembly which contains a source of light and which is normally used in a lamp. Unless otherwise specified, bulbs used in the tests shall be supplied by the test facility and shall be representative of bulbs in regular production. Where special bulbs are specified, they shall

24、 be submitted with the sample devices and the same or similar bulbs shall be used in the tests. Lighting devices designed for use in 6 V, 12 V, or 24 V systems shall be tested with 12 V system bulbs. 3.2 LIGHTING DEVICES An assembly (divisible or indivisible) which contains a bulb or other light sou

25、rce and generally an optical system such as a lens or a reflector, or both, and which provides a lighting function. Lighting device samples submitted for test shall be representative of the device as regularly manufactured and marketed, unless otherwise identified. Each sample shall be securely moun

26、ted on a test fixture in its designed operating position and shall include all accessory equipment necessary to operate the device in its normal manner. 3.3 TEST FIXTURE A device specifically designed to support the lighting device in its designed operating position during laboratory testing. This f

27、ixture, when used for the vibration test, shall not have a resonant frequency in the 10 to 250 Hz range. 4. TESTS The following sections describe individual tests which do not need to be performed in any particular sequence. The completion of the tests may be expedited by performing the tests simult

28、aneously on separately mounted samples. However, it is recommended that the design of each device be evaluated to determine if vibration or warpage tests might affect the results of other tests, in which case the vibration and/or warpage test(s) should be performed first. 4.1 Photometry Test This te

29、st measures luminous intensities at test points throughout the light distribution pattern as specified by the applicable SAE report for the sample device. 4.1.1 Photometric Test Equipment Unless otherwise specified, the following equipment shall be used to make the photometric measurements: 4.1.1.1

30、Positioner The positioner (goniometer) configuration shall be capable of positioning the sample device at the test point positions specified in 4.1.2.4 and in the applicable SAE report. (The recommended configuration is shown in SAE J1330.) Other systems may be used to achieve equivalent positioning

31、, but it may be necessary at compound angles greater than 5 degrees from H-V to calculate the position which is equivalent to that of the recommended goniometer. SAE INTERNATIONAL J575 AUG2015 Page 5 of 23 4.1.1.2 Photometer The photometer system consists of a sensor, amplifier, and indicator instru

32、ment. The system shall be capable of providing the luminous intensity readings (candela) of the output of the device being tested. The sensor shall be located at the distance from the device specified in the applicable SAE report and shall have the following characteristics: 4.1.1.2.1 Maximum Size U

33、nless otherwise specified, the maximum effective area of the sensor shall fit within a circle whose diameter is equal to 0.009 times the actual test distance from the light source of the sample device to the sensor. The sensor effective area is the actual area of intercepted light striking the detec

34、tor surface of the photometer. For systems with lens(es) that change the diameter of the intercepted light beam before it reaches the actual detector surface, the maximum size requirements shall apply to the total area of the light actually intercepted by the lens surface. The sensor shall be capabl

35、e of intercepting all direct illumination from the largest illuminated dimension of the sample device at the test distance. 4.1.1.2.2 Photopic Response The color response of the photometer sensor shall be corrected to that of V(O) as referenced in ASTM E 308-85. 4.1.2 Photometry Test Procedure The s

36、ample device shall be mounted on a test fixture and luminous intensity measurements made as follows: 4.1.2.1 Bulbs Unless otherwise specified, for lamps requiring incandescent bulbs, accurate rated bulbs (selected per SAE J387) shall be used and shall be operated at their rated luminous flux output.

37、 Where specified in the lamp design, other types of light sources or special bulbs may be used and operated at their rated luminous flux output and/or design voltage as appropriate after seasoning per SAE J387 shall be used only where appropriate for the light source type. Test Voltage 4.1.2.1.1 Whe

38、re light source(s) listed in SAE J573 and/or SAE J2560 and/or SAE J2650/J1889 and/or ECE R37 are used, and where the lamp does not have voltage modification circuitry, the light source(s) shall be energized so that they produce the rated (reference) luminous flux mentioned in the standards above (Fi

39、gures 1A and 1D). 4.1.2.1.2 Where light source(s) not listed in the standards above are used without voltage modification circuitry, they shall be seasoned per SAE J387 and operated at the rated (reference) luminous flux specified by the manufacturer of the light source(s). If the rated (reference)

40、luminous flux output is not available, operate the light source(s) at the design voltage specified by the lamp manufacturer (Figures 1A and 1D). 4.1.2.1.3 Where the lamp is designed to operate with integral voltage modification circuitry, operate the lamp at the design voltage specified by the lamp

41、manufacturer applied to the input of the lamp (Figure 1B). 4.1.2.1.4 Where the lamp is designed to operate with separate circuitry designed to modify vehicle operating voltage applied to the lamp, operate the lamp with this circuitry or circuitry with equivalent output and with the vehicle voltage a

42、pplied to the input of the modification circuitry (Figure 1C). 4.1.2.1.5 Where the lamp is designed specifically for a vehicle with a stabilized network (e.g., Pulse Width Modulation PWM), operate the lamp with the voltage specified by the vehicle manufacturer applied to the input of the lamp (Figur

43、es 1A and 1D). 4.1.2.1.6 Where the lamp is a sealed beam or a lamp comprised of a light source permanently sealed inside the lens and housing (reflector) with no additional circuits, operate the lamp with the voltage specified by the lamp manufacturer applied to the inputs of the lamp (Figure 1D). S

44、AE INTERNATIONAL J575 AUG2015 Page 6 of 23 Figure 1 - Lamp configurations for applying photometric test voltage 4.1.2.2 Test Distance The luminous intensity measurements shall be made at a distance equal to, or greater than, the minimum test distance between the center of the light source (or the fa

45、ce of a reflex reflector) and the photometer sensor as specified in the SAE document applicable to the function of the sample device. If no distance is specified, a distance of at least 3.05m (10ft) from the photometer is required for signal lighting, 18.3m (60ft) for forward lighting, and 30.5m (10

46、0ft) for reflex reflectors. The aperture of the receiving photocell shall be no greater than 1/1000 of the measuring distance. 4.1.2.3 Test Point Positions Test point positions are specified in the applicable SAE document. The following nomenclature shall also apply: The letters “V” and “H” designat

47、e the vertical and horizontal planes intersecting both the device light source (or center of a reflex reflector) and the goniometer axis. A device using a bulb with a major and minor light source shall be oriented with respect to its major light source. “H-V” designates the test point angle at the i

48、ntersection on the H and V planes (H = 0, V = 0 degrees). Unless otherwise specified, the intersection shall be parallel to the longitudinal axis of the vehicle in the case of the designed operating position of front and rear device functions and shall be horizontal and perpendicular to the longitud

49、inal axis of the vehicle in the case of side function devices. The letters “U”, “D”, “L”, and “R” (up, down, left, and right, respectively) designate the angular position in degrees from the H and V planes to the goniometer as viewed from a lamp, or to the source of illumination as viewed from a reflex reflector. This angular direction is defined as follows: 4.1.2.3.1 Horizontal Angle (L and R) The angle between the vertical pla