SAE J 1783-2002 Ship Systems and Equipment - Selection of Hydraulic Directional Control Valves《液压方向控制阀的船舶系统及设备选型》.pdf

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1、_ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising there

2、from, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. Copyright 2013 SAE International All rights reserved. No part of this p

3、ublication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-497

4、0 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/J1783_201305 SURFACE VEHICLE RECOMMENDED PRACTICE J1783 MAY2013 Issued 1993-12 Re

5、affirmed 2013-05 Superseding J1783 MAR2002 Ship Systems and Equipment - Selection of Hydraulic Directional Control Valves RATIONALE J1783 has been reaffirmed to comply with the SAE five-year review policy. 1. ScopeThis SAE Recommended Practice provides the designer with guidance for the selection of

6、 directionalcontrol valves for use in the hydraulic systems of surface ships and submersibles. This guidance includes useof standard valves and interfaces, minimum envelopes that should be reserved to permit interchangeability,environmental considerations, and general technical requirements.2. Refer

7、ences2.1 Applicable PublicationsThe following publications form a part of this specification to the extent specifiedherein. Unless otherwise indicated, the latest issue of all SAE specifications shall apply.2.1.1 SAE PUBLICATIONSAvailable from SAE, 400 Commonwealth Drive, Warrendale, PA 15096-0001.w

8、ww.sae.org. ARP490Electrohydraulic Flow-Control ValvesSAE J1777General Environmental Considerations for Marine VehiclesSAE J1778Ship Systems and EquipmentRecommended Practice for Hydraulic Fluid Selection SAE J1782Ship Systems and EquipmentHydraulic SystemsNoise ControlSAE J2280Ship Systems and Equi

9、pmentFastenersSelection and Identification RequirementsSAE J2333Ship Systems and EquipmentHydraulic SystemsFilter Selection ParametersSAE J2470Hydraulic Fluid PowerValvesMethod for Assessing Sensitivity to ContaminantsSAE J24714Fluid systemsConnector TubesGeneral Specification and Part Standard2.1.2

10、 U.S. GOVERNMENT PUBLICATIONSAvailable from DODSSP, Subscription Services Desk, Building 4D, 700Robbins Avenue, Philadelphia, PA 19111-5094. web site: http:/assist.daps.mil or http:/stinet.dtic.mil/.MIL-STD-461Electromagnetic Emission and Susceptibility Requirements for the Control ofElectromagnetic

11、 InterferenceMIL-V-868Valves, Hydraulic Directional Control, General Specification for (The three specificationsheets for MIL-V-868 have been cancelled but are available from Global Engineering/IHS. web site:)MIL-S-901Shock Tests, H.I. (High-Impact) Shipboard Machinery, Equipment, and Systems,Requir

12、ements forMIL-V-24722Valve and Subplate, Servo Flow-Control, Electrohydraulic, General Specification for (Thethree specification sheets for MIL-V-24722 have been cancelled but are available from GlobalEngineering/IHS)MIL-HDBK-2193Hydraulic System Components, ShipMIL-STD-167-1Mechanical Vibration of

13、Shipboard Equipment (Type I-Environmental and Type IIInternally Excited2.1.3 NFPA PUBLICATIONSAvailable from National Fluid Power Association, 3333 North Mayfair Road,Milwaukee WI 53222. web site: .NFPA T3.5.1Hydraulic Fluid PowerValvesMounting SurfacesNFPA T3.5.27A bibliography of hydraulic valve s

14、tandards and test proceduresNFPA T3.5.49Hydraulic fluid power Application guidelines for hydraulic valves2.1.4 ISO P UBLICATIONSAvailable from ANSI, 25 West 43rd Street, New York, NY 10036-0008. http:/www.ansi.orgISO 1219Fluid power systems and componentsGraphic symbolsISO 4401Hydraulic fluid powerF

15、our-port directional control valvesMounting surfacesISO 7790Hydraulic fluid powerFour-port Modular stack valves and four-port directional control valves,Sizes 03 and 05Clamping dimensionsISO 10055Mechanical vibrationVibration testing requirements for shipboard equipment and machinerycomponentsISO 10

16、372Hydraulic fluid power Four and five-port servovalvesMounting surfacesISO 10770-1Hydraulic fluid powerElectrically modulated control valvesPart 1: Test methods for four-way directional flow control valvesISO 10770-2Hydraulic fluid powerElectrically modulated control valvesPart 2: Test methods fort

17、hree-way directional flow control valves3. Definitions3.1 H.I.-ShockHigh impact shock loading produced by number of blows from specified height and direction ofhammer drop on equipment as specified in MIL-S-901.4. Technical Requirements4.1 Valve SpecificationsDepending upon the application, the desi

18、gner may select valves to industry, military orspecifically developed specifications. For many military applications, standard industry valves may be usedprovided they meet certain military requirements. (See 4.2.4.) Specifications, standards, and test proceduresrelated to hydraulic directional cont

19、rol valves have been prepared by SAE, National Fluid Power Association,ISO, and some Department of Defense activities. Except for some military specifications, most of thesedocuments are not suitable for procurement of valves but contain requirements that can be incorporated intoprocurement specific

20、ations. For example, the selection of a standardized design interface should be used inorder to have a wide selection of manufacturers and to promote interchangeability. In this recommendedpractice, some of the most applicable government and industry specifications, recommended practices andtest pro

21、cedures are identified. For a more complete listing of valve standards and test procedures see NFPAT3.5.27. NFPA T3.5.49 provides basic guidance for the selection, installation, operation, and maintenance ofhydraulic valves.4.1.1 INDUSTRY STANDARDSMost of the National Fluid Power Association valve s

22、tandards have been adopted asAmerican National Standards and many are technically equivalent to ISO documents._SAE J1783 Reaffirmed MAY2013 Page 2 of 124.1.1.1 Directional Control ValvesThere are no industry specifications that can be directly used to procurevalves. There are ANSI and ISO standards

23、for valve interfaces, electrical connectors and methods fordetermining metering characteristics. In specifying valves, standard mounting and electrical interfacestandards should be identified. In addition, the following information must be provided:a. Maximum operating pressure, rated flow, and maxi

24、mum differential pressure at rated flowb. Fluid to be used (operating temperature range/viscosity)c. Seal materials (particularly for military applications where specific materials are required)d. Spool flow paths and types of operators (This can often best be conveyed by a symbol per ISO 1219.)e. L

25、eakage and other special requirements4.1.1.2 Electrohydraulic ServovalvesThere are several documents that are widely used to defineelectrohydraulic servovalve test requirements. SAE ARP490 is widely used in the aerospace industry.ISO 10770-1 and ISO 10770-2 provide test methods for electrically modu

26、lated hydraulic directional flowcontrol valves. ISO 10372 provides recommended mounting configurations for four and five-portservovalves. The designer should identify the requirements per one or more of these documents, takingcare not to specify conflicting requirements. In addition, the type of inf

27、ormation identified in 4.1.1.1 fordirectional control valves should also be provided.4.1.1.3 Proportional Control ValvesISO 10770-1 and ISO 10770-2 cover both proportional control valves andservovalves.4.1.2 MILITARY SPECIFICATIONS4.1.2.1 General RequirementsThe general requirements that have often

28、been applied to all hydrauliccomponents for Navy ships are identified in MIL-HDBK-2193. This document was originally a MilitaryStandard whose requirements could be invoked by the military; as a Handbook the document is forguidance, Not all the requirements/recommendations in MIL-HDBK-2193 are applic

29、able to eachinstallation but guidance is provided as to when the requirements/recommendations are applicable.4.1.2.2 Directional Control ValvesGeneral requirements for hydraulic directional control valves, specificallydeveloped for Navy submarines are contained in MIL-V-868. Specific configuration v

30、alves of differentsizes with standardized interfaces are defined on MIL-V-868 specification sheets, now cancelled. Whilethese documents may not reflect current Navy requirements, they are an excellent source for generalrequirements for directional control valves. These valves were sub-plate mounted

31、with connector tubesbetween the valves and sub-plates. SAE J24714 has been developed to replace the military specificationfor the connector tubes. In addition, connector tube configurations are available into which restrictor,check and relief valves can be installed. Connector tubes in accordance wi

32、th SAE J24714 should be usedwhenever suitable for applications requiring connector tubes.4.1.2.3 Electrohydraulic ServovalvesGeneral requirements for Navy ship electrohydraulic servocontrol valvesare contained in MIL-V-24722. These general requirements are based to a large degree on SAE ARP490.Speci

33、fic configuration valves of various sizes and flow rates with definitive interfaces are defined in MIL-V-24722 specification sheets, now cancelled. While these documents may not reflect current Navyrequirements, they are an excellent source for general requirements and how to define interfacerequire

34、ments._SAE J1783 Reaffirmed MAY2013 Page 3 of 124.2 Environmental Requirements4.2.1 GENERAL REQUIREMENTSThe general environmental considerations that apply to marine vehicleapplications are identified in SAE J1777.4.2.2 ABOVE DECK APPLICATIONSSpecial precautions must be taken to ensure that the valv

35、e components willsurvive this environment. These components include electrical connectors and internal coils and wiring,fasteners, exposed shifting elements, nameplates, name plate drive screws and valve body and end capmaterial coatings. In many applications, corrosion resistant materials must be s

36、elected for satisfactoryperformance in this environment. In other cases, plating and paint may be used to provide adequateprotection. See MIL-HDBK-2193 for further guidance.4.2.3 BELOW DECK APPLICATIONSProtection for below deck use is usually less restrictive. However, the salt airatmosphere still r

37、equires that external valve components and electrical connectors be protected againstmoisture and oxidation.4.2.4 SPECIAL NAVY REQUIREMENTSFor many Navy and military ship applications, the components must meetrequirements unique to military applications. While not all the requirements identified bel

38、ow apply to everyapplication, they may be invoked for many applications.4.2.4.1 Most hydraulic components, including valves must pass High-Impact Shock requirements. See MIL-HDBK-2193 for references to the applicable requirements. Test requirements and acceptance criteria areprovided in MIL-S-901. 4

39、.2.4.2 For most Navy ships, the equipment must be able to meet the environmental vibration requirements ofMIL-STD-167-1. These requirements do not usually pose a problem for hydraulic valves and are similar tomechanical vibration requirements identified in 4.2.7 that are applicable to all ships.4.2.

40、4.3 Some military applications, such as submarines have very stringent acoustical or noise requirements thatmay be classified. Many directional control valves for use in submarine hydraulic systems utilize specialquieting elements. For valves with acoustic requirements, consult with valve designer w

41、hen specifyingenvelope and porting interface pattern requirements to ensure acoustic requirements can be met. Almostall applications will be subject to environmental noise as discussed in 4.4.1.4.2.4.4 For military ships, electromagnetic interference (EMI) must be minimized to prevent adding to the

42、shipsEMI signature (detectability). This in addition to standard EMI requirements as identified in 4.2.6. It isanticipated that the system will be tested per MIL-STD-461, which specifies requirements for the control ofEMI emissions and susceptibility of equipment and systems installed on Navy ships

43、and submarines. Thevalve control system should not become degraded or malfunction due to EMI susceptibility, and should notcreate significant radiated or conducted EMI emissions.4.2.5 FLUID COMPATIBILITYHydraulic valves, including seals and electrical wiring must be compatible with thesystem fluid.

44、SAE J1778 indicates the compatibility of various seal materials with fluids commonly used inmarine vehicles. MIL-HDBK-2193 contains design guidance on material requirements and an immersiontest for nonmetallic materials to determine compatibility with the various types of fluids.4.2.6 ELECTROMAGNETI

45、C INTERFERENCE (EMI) SHIELDINGThe design needs to isolate the electronic components toprevent system degradation or malfunction due to susceptibility to external EMI sources. The valve controlsystem should not become degraded or malfunction due to EMI susceptibility, and should not createsignificant

46、 radiated or conducted EMI emissions.4.2.7 MECHANICAL VIBRATIONVibration testing requirements for shipboard equipment and machinerycomponents are identified in ISO 10055. (Also see 4.2.4.2.)_SAE J1783 Reaffirmed MAY2013 Page 4 of 124.3 Valve Interfaces and Envelopes4.3.1 MILITARY SPECIFICATION VALVE

47、SMost military specifications as noted in 4.1.2 for valves identify theinterface configurations and the maximum valve envelope along with part identification numbers to identify aspecific valve.4.3.2 VALVES TO INDUSTRY SPECIFICATIONS AND STANDARDSMost of the industry documents (NFPA T3.5.1 andISO 44

48、01) identify only the valve interfaces and not the maximum valve envelope. Not all manufacturersvalves are interchangeable with regard to envelope. This document identifies the minimum valve envelopeswhich the designer should specify.4.3.2.1 Valve InterfacesNFPA/ANSI B93.7M and ISO 4401 define standard valve interfaces. The majordifference betwee