SAE AS 81824 14B-2016 SPLICE ELECTRIC PERMANENT CRIMP STYLE NICKEL-COATED COPPER INSULATED ENVIRONMENT RESISTANT CLASS 1 175 HEATLESS SEALING.pdf

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1、AEROSPACE STANDARDSPLICE, ELECTRIC, PERMANENT, CRIMP STYLE,NICKEL-COATED COPPER, INSULATED, ENVIRONMENTRESISTANT, CLASS 1, 175 C, HEATLESS SEALINGAS81824/14Copyright 2016 SAE InternationalAll rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted,

2、 in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA)Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDR

3、ESS: http:/www.sae.orgISSUED2014-04REVISED2016-01THIRD ANGLE PROJECTIONCUSTODIAN: AE-8/AE-8C2REV. BFEDERAL SUPPLY CLASS5940AS81824/14SHEET 1 OF 4REV.BPROCUREMENT SPECIFICATION: AS81824SAE Technical Standards BoardRules providethat:“This reportis publishedby SAE to advance thestateoftechnical andengi

4、neering sciences. The useofthis reportis entirely voluntary, and its applicability and suitability forany particularuse, includingany patent infringement arising therefrom,is thesole responsibility of theuser.”SAE reviews eachtechnical reportatleastevery fiveyears at whichtime it may berevised, reaf

5、firmed, stabilized, or cancelled. SAEinvites your written comments and suggestions.SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS81824/14BRATIONALEREVISION NEEDED TO LIST APPROVED CRIMP TOOLS AND DIES IN TABLE 2.NOTICETHE COM

6、PLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS81824.FIGURE 1 - HEATLESS SPLICE ASSEMBLYNOTES:1. CONTOURS MAY VARY FROM THAT SHOWN.AEROSPACE STANDARD AS81824/14SHEET 2 OF 4REV.BSPLICE, ELECTRIC, PERMANENT, CRIMP STYLE,NICKEL-COA

7、TED COPPER, INSULATED, ENVIRONMENTRESISTANT, CLASS 1, 175 C, HEATLESS SEALINGTABLE 1 - FIGURE 1 CONFIGURATION AND DIMENSIONSPARTNUMBERWIRERANGE1/ AB2/ C DEMAX.FMAX.GMAX.HMIN.COLORCODE3/WEIGHTLB (KG)PER1,000 PCS.MAXM81824/14-1 20, 22, 24, 26 .050 (1.27).045 (1.14) .080 (2.03).075 (1.91 ) .510 (12.95)

8、.490 (12.45) .245 (6.22).225 (5.71) 1.230(31.24) 1.450(36.83) .22(5.59) .085(2.16) RED 1.9 (0.9)M81824/14-2 16, 18 .069 (1.75).064 (1.63) .106 (2.70).101 (2.57) .585 (14.86).565 (14.35).280 (7.11).260 (6.60)1.400(35.56)1.622(41.20).26(6.60).116(2.95) BLUE 3.3 (1.5)M81824/14-3 12, 14 .102 (2.59).097(

9、2.46) .153 (3.89).147 (3.73) 1.535(38.99) 1.750(44.45) .32(8.13) .164(4.17) YELLOW 5.6 (2.5)1/ ONLY ONE WIRE IS PERMITTED ON EACH END OF THE SPLICE. THE USE OF TWO OR MORE WIRES ON EITHER END OF THE SPLICE WILL RESULT IN LOSS OF ENVIRONMENT RESISTANCE OF THE SPLICE SEALING SYSTEM.2/ “B” DIAMETER SHA

10、LL NOT INCLUDE COLOR STRIPES.3/ THE METAL CRIMP BARREL SHALL BE MARKED WITH ONE COLOR STRIPE ON EACH END OF THE BARREL OR OPTIONALLY WITH TWO COLOR STRIPES ON ONE END OF THE BARREL.REQUIREMENTS: ALL REQUIREMENTS SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS81824.1. DESIGN: THE SPLICE SHA

11、LL BE DESIGNED IN ACCORDANCE WITH FIGURE 1 AND TABLE 1. UNLESS OTHERWISE INDICATED, DIMENSIONS ARE IN INCHES. METRIC EQUIVALENTS (MM) TO THE NEAREST 0.01 MM ARE GIVEN FOR GENERAL INFORMATION AND REFERENCE ONLY. VALUES ARE CALCULATED AND ROUNDED ON 1 INCH = 25.4 MM. THE SPLICE ASSEMBLY SHALL CONSIST

12、OF A TWO-PIECE DESIGN WHICH INCLUDES THE METAL CRIMP BARREL AND INSULATOR ASSEMBLY. CONTINUOUS OPERATING TEMPERATURE SHALL BE -65 TO +175 C.THE INSULATOR ASSEMBLY IS SELF-SEALING AND DOES NOT REQUIRE THE APPLICATION OF HEAT TO CREATE A SEAL. THE APPLICATION OF HEAT WILL HAVE NO IMPACT ON THE PERFORM

13、ANCE OF THE DEVICE.2. MATERIALS:METAL CRIMP BARREL: COPPER ALLOY PER ASTM B1, B2, B3, B75/B75M, B187/187M, B280, B301/B301M, F68; OR SAE J461, J463. FINISH WILL BE NICKEL PER AMS-QQ-N-290, CLASS 2.INSULATION SLEEVE: MODIFIED FLUOROPOLYMER PER AMS-DTL-23053/18. ALTERNATE MATERIAL: POLYVINYLIDENE FLUO

14、RIDE PER AMS-DTL-23053/8.SEAL GROMMETS: FLUOROSILICONE RUBBER. RETAINING CLIP: BERYLLIUM COPPER PER ASTM B194, SAE J463 OR COPPER NICKEL UNS C70250.3. QUALIFICATION:QUALIFICATION TESTS SHALL BE IN ACCORDANCE WITH AS81824 QUALIFICATION INSPECTION TABLE EXCEPT AS FOLLOWS:a. TWENTY-TWO (22) SAMPLES SHA

15、LL BE TESTED FOR EACH DASH NUMBER AND DISTRIBUTED IN ACCORDANCE WITHAS81824 QUALIFICATION INSPECTION TABLE. b. TWO SAMPLE SETS SHALL BE PROVIDED. EIGHTEEN (18) SPLICE ASSEMBLIES SHALL BE TERMINATED IN ACCORDANCE WITH THE SUPPLIER ASSEMBLY INSTRUCTIONS WITH M22759/11 WIRE. FOUR (4) SPLICE ASSEMBLIES

16、SHALL BE TERMINATED IN ACCORDANCE WITH THE SUPPLIER ASSEMBLY INSTRUCTIONS WITH M22759/44, /91 OR /191 WIRE FOR SIZES 26, 18, 14. THESE FOUR SPLICE ASSEMBLIES SHALL BE SUBJECTED TO GROUP V TESTING ONLY. NO ETCHING OR SOLVENT TREATING OF THE ASSOCIATED WIRE INSULATION SHALL BE PERMITTED.c. GROUPS II,

17、III, AND VIII ARE NOT APPLICABLEd. GROUP V. MODIFIED TEMPERATURE CYCLING AND HEAT AGING TEST: BOTH TESTS SHALL BE PERFORMED AS SPECIFIED IN AS81824 EXCEPT TEMPERATURE CYCLING SHALL BE THE MAXIMUM RATED TEMPERATURE OF 175 C AND TEMPERATURE AGING SHALL BE 190 C.e. ADD: GROUP IX: INSULATION SLIP RESIST

18、ANCE TEST: TWO (2) SPLICE ASSEMBLIES SHALL BE TERMINATED IN ACCORDANCE WITH THE SUPPLIER ASSEMBLY INSTRUCTIONS TO MAXIMUM WIRE SIZE (20, 16, AND 12). TERMINATED SPLICE ASSEMBLY SHALL WITHSTAND 10 POUNDS TENSILE LOAD APPLIED AT THE RATE OF 1 INCH PER MINUTE.FOLLOWING THE INSULATION RESISTANCE TEST SA

19、MPLES SHALL BE SUBJECTED TO INSULATION RESISTANCE TEST AS SPECIFIED IN AS81824, TEST TIME OF 60 SECONDS (SEE FIGURE 2).AEROSPACE STANDARD AS81824/14SHEET 3 OF 4REV.BSPLICE, ELECTRIC, PERMANENT, CRIMP STYLE,NICKEL-COATED COPPER, INSULATED, ENVIRONMENTRESISTANT, CLASS 1, 175 C, HEATLESS SEALINGFIGURE

20、2 - FIXTURE FOR INSULATION SLIP RESISTANCE TEST4. TOOLING:SEE TABLE 2.TABLE 2 - CRIMP TOOLSPART NUMBERCRIMP TOOLNUMBERDIE TYPE CRIMP TOOLSTOOLNUMBERDIENUMBERM81824/14-1 M22520/37-01 M22520/5-01 OR M22520/5-103M22520/10-01 M22520/10-104M81824/14-2 M22520/37-01 M22520/5-01 OR M22520/5-103M22520/10-01

21、M22520/10-104M81824/14-3 M22520/37-01 M22520/5-01 OR M22520/5-102M22520/10-01 M22520/10-1035. ASSEMBLY INSTRUCTIONS:REFER TO SUPPLIERS ASSEMBLY INSTRUCTIONS FOR INSTALLING DETAILS.APPLICATION NOTES:1. INTENDED USE: a. THIS SPLICE IS INTENDED FOR USE IN MAKING ENVIRONMENTALLY PROTECTED PERMANENT JOIN

22、TS CONNECTING ONE TO ONE WIRES FOR WIRES FALLING WITHIN THE DIAMETER RANGE SPECIFIED IN THIS SPECIFICATION WITHOUT THEAPPLICATION OF HEAT (HEATLESS INSTALLATION).b. THE CRIMPING OF THE METAL CRIMP BARREL IS INTENDED TO BE PERFORMED PRIOR TO INSERTION OF THE METAL CRIMP BARREL INTO THE INSULATOR ASSE

23、MBLY. 2. THIS SPLICE MAY BE USED WITH TIN, NICKEL AND SILVER COATED CONDUCTORS, WHICH FALL WITHIN THE WIRE JACKET RANGE AS INDICATED PER TABLE 3. THE APPLICATION SHALL NOT EXCEED THE 175 C RATING OF THE SPLICE.AEROSPACE STANDARD AS81824/14SHEET 4 OF 4REV.BSPLICE, ELECTRIC, PERMANENT, CRIMP STYLE,NIC

24、KEL-COATED COPPER, INSULATED, ENVIRONMENTRESISTANT, CLASS 1, 175 C, HEATLESS SEALINGTABLE 3 - WIRE JACKET DIAMETER RANGEPART NUMBERWIRE JACKET RANGESIZE DIAMETERM81824/14-1 20, 22, 24, 26 .080-.030M81824/14-2 16, 18 .106-.056M81824/14-3 12, 14 .153-.076SPECIFICATION NOTES:1. REVISION INDICATOR: A CH

25、ANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.