SAE AS 6159A-2015 FITTING ASSEMBLY TEE AXIALLY SWAGED TO FEMALE FLARELESS ON THE RUN MALE FLARELESS ON THE SIDE HYDRAULIC UP TO 1500 PSI.pdf

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1、 AEROSPACE STANDARD FITTING ASSEMBLY, TEE, AXIALLY SWAGED TO FEMALE FLARELESS ON THE RUN, MALE FLARELESSON THE SIDE, HYDRAULIC, UP TO 1500 PSI AS6159Copyright 2015 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in an

2、y form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS:

3、 http:/www.sae.org ISSUED 2011-07REVISED 2015-06THIRD ANGLE PROJECTION CUSTODIAN: G-3/G-3B REV.A FEDERAL SUPPLY CLASS 4730AS6159 SHEET 1 OF 4 REV. A PROCUREMENT SPECIFICATION: /4/ AS6116SAE Technical Standards Board Rules provide that: “This report ispublished by SAE toadvance thestate of technicala

4、ndengineering sciences. Theuse ofthisreport is entirelyvoluntary, andits applicability and suitability forany particularuse,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay berevised

5、,reaffirmed, stabilized, orcancelled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS6159A RATIONALE ADDED STANDARD CONFIGURATION 242424. FIGURE 1 - TEE, AXIALLY SWAGED TO FEMALE

6、 FLARELESS ON THE RUN, MALE FLARELESS ON THE SIDE AEROSPACE STANDARD AS6159 SHEET 2 OF 4 REV. A FITTING ASSEMBLY, TEE, AXIALLY SWAGED TO FEMALE FLARELESS ON THE RUN, MALE FLARELESS ON THE SIDE, HYDRAULIC, UP TO 1500 PSI TABLE 1A - DIMENSIONS A THROUGH F BASIC NO. AS6159 /16/ SIZE CODE NOMINAL TUBE S

7、IZE END 1 NOMINAL TUBE SIZE END 2 NOMINAL TUBE SIZE END 3 A .015 B MAX B1 MAX C .015 E MAX F MIN 040404 .250 .250 .250 .874 1.112 .959 .767 .435 .253 050505 .3125 .3125 .3125 .949 1.258 1.110 .786 .503 .3155 060606 .375 .375 .375 1.047 1.464 1.237 .846 .580 .378 080808 .500 .500 .500 1.230 1.765 1.5

8、05 1.032 .755 .503 101010 .625 .625 .625 1.434 1.843 1.603 1.158 .929 .629 121212 .750 .750 .750 1.598 2.103 1.823 1.346 1.150 .754 121612 .750 1.000 .750 1.760 2.618 2.238 1.449 1.474 1.004 161616 1.000 1.000 1.000 1.864 2.618 2.238 1.505 1.474 1.004 202020 1.250 1.250 1.250 2.093 3.069 2.654 1.627

9、 1.768 1.255 242424 1.500 1.500 1.500 2.437 3.600 3.105 1.747 2.070 1.505 TABLE 1B - DIMENSIONS G THROUGH J BASIC NO. AS6159 /16/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE SIZE END 2 NOMINAL TUBE SIZE END 3 G .015 (H) J /13/ TUBE DEDUCTION 040404 .250 .250 .250 .438 .562 .419 +.150/-.180 050505

10、 .3125 .3125 .3125 .465 .625 .435 +.150/-.180 060606 .375 .375 .375 .563 .688 .492 +.150/-.195 080808 .500 .500 .500 .750 .875 .590 +.150/-.210 101010 .625 .625 .625 .875 1.000 .663 +.150/-.200 121212 .750 .750 .750 1.063 1.250 .783 +.150/-.245 121612 .750 1.000 .750 1.304 1.250 .928 +.150/-.330 161

11、616 1.000 1.000 1.000 1.304 1.500 .928 +.150/-.330 202020 1.250 1.250 1.250 1.618 1.812 1.104 +.150/-.375 242424 1.500 1.500 1.500 1.806 2.125 1.275 +.150/-.425 TABLE 1C - DIMENSIONS K THROUGH T1 BASIC NO. AS6159 /16/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE SIZE END 2 NOMINAL TUBE SIZE END 3

12、K MAX N GAGE (T) THREAD PER AS8879 (T1) THREAD PER AS8879 040404 .250 .250 .250 .248 .2930 .4375-20 UNJF-3B .4375-20 UNJF-3A 050505 .3125 .3125 .3125 .331 .3500 .5000-20 UNJF-3B .5000-20 UNJF-3A 060606 .375 .375 .375 .302 .4120 .5625-18 UNJF-3B .5625-18 UNJF-3A 080808 .500 .500 .500 .316 .5600 .7500

13、-16 UNJF-3B .7500-16 UNJF-3A 101010 .625 .625 .625 .424 .6730 .8750-14 UNJF-3B .8750-14 UNJF-3A 121212 .750 .750 .750 .388 .8100 1.0625-12 UNJ-3B 1.0625-12 UNJ-3A 121612 .750 1.000 .750 .388 .8100 1.0625-12 UNJ-3B 1.0625-12 UNJ-3A 161616 1.000 1.000 1.000 .454 1.0620 1.3125-12 UNJ-3B 1.3125-12 UNJ-3

14、A 202020 1.250 1.250 1.250 .465 1.3160 1.6250-12 UNJ-3B 1.6250-12 UNJ-3A 242424 1.500 1.500 1.500 .460 1.5650 1.8750-12 UNJ-3B 1.8750-12 UNJ-3A TABLE 1D - DIMENSIONS W THROUGH W4 AND WEIGHTS BASIC NO. AS6159 /16/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE SIZE END 2 NOMINAL TUBE SIZE END 3 W MIN

15、 W1 MAX W2 .002 W3 MAX W4 MAX WEIGHT APPROX LB/EA 040404 .250 .250 .250 .185 .604 .320 .020 .020 .030 050505 .3125 .3125 .3125 .180 .724 .371 .020 .020 .040 060606 .375 .375 .375 .195 .883 .463 .020 .020 .050 080808 .500 .500 .500 .210 1.076 .595 .020 .020 .095 101010 .625 .625 .625 .225 1.076 .758

16、.020 .020 .140 121212 .750 .750 .750 .235 1.201 .903 .025 .025 .235 121612 .750 1.000 .750 .260 1.566 1.196 .035 .035 .340 161616 1.000 1.000 1.000 .260 1.566 1.196 .035 .035 .375 202020 1.250 1.250 1.250 .285 1.829 1.460 .035 .035 .615 242424 1.500 1.500 1.500 .310 2.178 1.704 .035 .035 .850 AEROSP

17、ACE STANDARD AS6159 SHEET 3 OF 4 REV. A FITTING ASSEMBLY, TEE, AXIALLY SWAGED TO FEMALE FLARELESS ON THE RUN, MALE FLARELESS ON THE SIDE, HYDRAULIC, UP TO 1500 PSI NOTES: /1/ MATERIALS: CODE LETTER “D“ BODY - TYPE 6061-T6 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/8. RING - TYPE 7075-T73 ALUMINUM ALLOY BAR

18、 PER AMS-QQ-A-225/9. NUT - TYPE 7075-T73 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/9. WIRE - TYPE 302 OR 305, CONDITION A CORROSION RESISTANT STEEL WIRE PER ASTM A580 (SIZES -04 AND 05). - TYPE 2024-T4 OR 2024-T351 ALUMINUM ALLOY WIRE PER AMS-QQ-A-225/6 (SIZES -06 AND LARGER). 2. FINISH: BODY - CHEMICAL C

19、ONVERSION COATED PER MIL-DTL-5541 TYPE I CLASS 3. RING - ANODIZE PER MIL-A-8625, TYPE II, CLASS 2, DYED GREEN, SIMILAR TO NO. 14187, 14193, OR 14223 OF FED-STD-595 AND SHALL BE DUPLEX SEALED. NUT - ANODIZED PER MIL-A-8625 TYPE II, CLASS 2, DYED BROWN SIMILAR TO NO. 10080, OF FED-STD-595 AND SHALL BE

20、 DUPLEX SEALED. WIRE - PASSIVATED PER AMS2700. (SIZES -04 AND -05) - ANODIZED PER MIL-A-8625 TYPE II, CLASS 2 (YELLOW) WITH DUPLEX SEAL (SIZES -06 AND LARGER). /3/ COATINGS/LUBRICANTS: BODY a. DRY FILM LUBRICANT PER AS5272 TYPE I SHALL BE APPLIED TO THE OD OF THE AXIALLY SWAGED FITTING END. ADDITION

21、AL LUBRICANT APPLIED SHALL BE SPECIFIED BY MANUFACTURER. THE LUBRICANTS SHALL NOT BE IN CONTACT WITH THE SYSTEM FLUID. b. POLYTETRAFLUOROETHYLENE (PTFE) COAT, LIGHT GREEN, SHALL BE APPLIED TO PORTIONS OF ID (BORE) UP TO THE FIRST GROOVE. OVERSPRAY IN GROOVE IS NOT PERMITTED. c. A MINIMUM OF TWO GROO

22、VES (END SIZE -05 AND LARGER) SHALL BE FILLED WITH ELASTOMERIC DIMETHYL SILOXANE COMPOUND. FOR SMALLER SIZE ENDS, A MINIMUM OF ONE GROOVE SHALL BE FILLED WITH THE COMPOUND. WIRE - SOLID FILM LUBRICANT PER AS5272, TYPE I. /4/ PROCUREMENT SPECIFICATION: AS6116 EXCEPT AS SPECIFIED ON THIS STANDARD. PRO

23、DUCT SUPPLIED TO THIS SPECIFICATION SHALL BE MANUFACTURED BY AN ACCREDITED MANUFACTURER LISTED IN THE PERFORMANCE REVIEW INSTITUTE (PRI) QUALIFIED PRODUCTS LIST (QPL) PRI-QPL-AS6116 FOR THIS STANDARD. SEE www.eAuditN FOR THE CURRENT QPL ON-LINE. 5. DIMENSIONS AND TOLERANCES NOT DEFINED ON THIS STAND

24、ARD SHALL BE SPECIFIED AND CONTROLLED BY THE MANUFACTURER. THE MANUFACTURER IS RESPONSIBLE TO ENSURE COMPLIANCE WITH THE PROCUREMENT SPECIFICATION. /6/ IDENTIFICATION SHALL BE IN ACCORDANCE WITH AS6116 AND SHALL BE IDENTIFIED ON THE RING IN THE AREA SHOWN. FOR SIZE -05 AND LARGER, THE RING OD SHALL

25、HAVE TWO GROOVES INDICATING DUAL SEALING BACK UP FEATURE. 7. FITTINGS SHALL BE INSTALLED IN ACCORDANCE WITH AS6124. 8. SURFACE TEXTURE: SYMBOLS PER ASME Y14.36M. REQUIREMENTS PER ASME B46.1. UNLESS OTHERWISE SPECIFIED, THE MAXIMUM MACHINED SURFACES SHALL BE 125 MICROINCHES Ra. 9. BREAK ALL EDGES .00

26、3 TO .010 INCHES UNLESS OTHERWISE SPECIFIED. 10. DIMENSIONING AND TOLERANCING: ASME Y14.5M-1994. 11. DIMENSIONS IN INCHES. UNLESS OTHERWISE SPECIFIED, TOLERANCES: LINEAR DIMENSIONS .015, ANGULAR DIMENSIONS 030. AEROSPACE STANDARD AS6159 SHEET 4 OF 4 REV. A FITTING ASSEMBLY, TEE, AXIALLY SWAGED TO FE

27、MALE FLARELESS ON THE RUN, MALE FLARELESS ON THE SIDE, HYDRAULIC, UP TO 1500 PSI /12/ FITTINGS SHALL MATE WITH AS5863-(SIZE) OR AS5864-(SIZE). STANDARD COUPLING NUT SHALL BE DIMENSIONALLY AND FUNCTIONALLY EQUIVALENT TO AS4370DXXXX. /13/ DIMENSION “J” IS THE ALLOWABLE TUBE END POSITIONING FOR SYSTEM

28、LAYOUT DESIGN. /14/ DIMENSIONS “B” IS THE FITTINGS ASSEMBLY LENGTH PRIOR TO SWAGE AND “B1” IS THE AFTER SWAGE ASSEMBLY LENGTH MEASURED FROM THE SWAGED RING. /15/ PARTS FOR OXYGEN SYSTEMS SHALL BE IDENTIFIED IN THE PART NUMBER AS SUFFIX CODE “A” AND SHALL BE FURNISHED CLEANED, PACKAGED, AND LABELED I

29、N ACCORDANCE WITH ARP1176 CATEGORY 1A. /16/ EXAMPLE OF PART NUMBER: AS6159 D 12 16 12 A OPTIONAL OXYGEN CLEANING /15/ BASIC PART NUMBER END 3 - SIZE CODE IN .062 INCH INCREMENTS(12 = .750 INCH) MATERIAL CODE LETTER /1/ END 2 - SIZE CODE IN .062 INCH INCREMENTS (16 = 1.000 INCH) END 1 - SIZE CODE IN

30、.062 INCH INCREMENTS (12 = .750 INCH) 17. A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.