SAE AS 5869E-2017 FITTING ASSEMBLY UNION 3 HOLE FLANGE AXIALLY SWAGED HYDRAULIC 5080 PSI.pdf

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1、 AEROSPACE STANDARD FITTING ASSEMBLY, UNION, 3 HOLE FLANGE AXIALLY SWAGED, HYDRAULIC 5080 PSI AS5869Copyright 2017 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, p

2、hotocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED2006-02REVISED2017-03 TH

3、IRD ANGLE PROJECTION CUSTODIAN: G-3/G-3B REV.E FEDERAL SUPPLY CLASS 4730 AS5869 SHEET 1 OF 4 REV. E PROCUREMENT SPECIFICATION: AS5958, SEE NOTE /4/ SAETechnical Standards Board Rules providethat: “This reportis published bySAEto advance the state oftechnicaland engineeringsciences. The use of this r

4、eportisentirely voluntary, andits applicability andsuitability for any particularuse, includingany patentinfringement arising therefrom,is the soleresponsibility of theuser.”SAE reviews eachtechnical reportatleast every fiveyears atwhichtimeitmay berevised,reaffirmed, stabilized,orcancelled. SAE inv

5、ites yourwrittencomments andsuggestions.SAE values your input. To provide feedback on this Technical Report, please visit HTTP:/STANDARDS.SAE.ORG/AS5869E RATIONALE REVISED EXAMPLE PART NUMBER TO ADD CLASS NO CODE AND D CODE TO DIFFERENTIATE REQUIREMENTS FOR INTERFACE WITH TITANIUM, CRES AND ALUMINUM

6、 TUBING. FIGURE 1 - ADAPTER, AXIAL SWAGE (SEE TABLES 1A, 1B, AND 1C FOR DIMENSIONAL INFORMATION) /13/ /13/ /13/ /13/ AEROSPACE STANDARD AS5869 SHEET 2 OF 4 REV. E FITTING ASSEMBLY, UNION, 3 HOLE FLANGE AXIALLY SWAGED, HYDRAULIC 5080 PSI TABLE 1 TABLE 1A - DIMENSIONS A THROUGH FA BASIC NO. AS5869 /14

7、/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE SIZE END 2 A MAX A1 MAX B MAX B1 MAX (C) E MAX EA MAX F MIN FA MIN 0404 .2500 .2500 1.333 1.246 1.148 1.061 2.421 .466 .466 .253 .253 0604 .3750 .2500 1.550 1.434 1.148 1.061 2.638 .609 .466 .378 .253 0606 .3750 .3750 1.550 1.434 1.365 1.249 2.855 .60

8、9 .609 .378 .378 0806 .5000 .3750 1.758 1.612 1.365 1.249 3.063 .783 .609 .504 .378 0808 .5000 .5000 1.758 1.612 1.573 1.427 3.271 .783 .783 .504 .504 1008 .6250 .5000 2.052 1.848 1.573 1.427 3.565 .939 .783 .629 .504 1010 .6250 .6250 2.052 1.848 1.867 1.663 3.859 .939 .939 .629 .629 1210 .7500 .625

9、0 2.203 1.998 1.867 1.663 4.010 1.122 .939 .754 .629 1212 .7500 .7500 2.203 1.998 2.018 1.813 4.161 1.122 1.122 .754 .754 1612 1.0000 .7500 2.501 2.287 2.018 1.813 4.459 1.495 1.122 1.004 .754 1616 1.0000 1.0000 2.501 2.287 2.316 2.102 4.757 1.495 1.495 1.004 1.004 1616E 1.0000 1.0000 2.799 2.585 2.

10、316 2.102 5.055 1.495 1.495 1.004 1.004 2016 1.2500 1.0000 3.390 3.166 2.316 2.102 5.646 1.758 1.495 1.255 1.004 2020 1.2500 1.2500 3.390 3.166 3.180 2.956 6.510 1.758 1.758 1.255 1.255 TABLE 1B - DIMENSIONS J THROUGH U BASIC NO. AS5869 /14/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE SIZE END 1

11、J /11/ TUBE DEDUCT JA /11/ TUBE DEDUCT (K) (KA) L .010 M N .010 R MAX RA MAX S .010 (U) 0404 .2500 .2500 .751 .150 .566 .150 .512 .512 1.496 1.496 2.200 .426 .426 .090 .185 0604 .3750 .2500 .751 .150 .566 .150 .512 .512 1.496 1.575 2.280 .573 .426 .090 .185 0606 .3750 .3750 .751 .150 .566 .150 .512

12、.512 1.496 1.575 2.280 .573 .573 .090 .185 0806 .5000 .3750 .759 .175 .566 .150 .512 .512 1.575 1.811 2.560 .848 .573 .090 .185 0808 .5000 .5000 .759 .175 .574 .175 .512 .512 1.575 1.811 2.560 .848 .848 .090 .185 1008 .6250 .5000 .759 .175 .574 .175 .493 .512 1.693 1.811 2.560 .888 .848 .090 .185 10

13、10 .6250 .6250 .759 .175 .574 .175 .493 .493 1.693 1.811 2.560 .888 .888 .090 .185 1210 .7500 .6250 .766 .175 .574 .175 .505 .493 1.772 1.929 2.560 1.064 .888 .090 .185 1212 .7500 .7500 .766 .175 .581 .175 .505 .505 1.772 1.929 2.560 1.064 1.064 .090 .185 1612 1.0000 .7500 .773 .200 .581 .175 .513 .

14、505 2.047 2.283 2.910 1.366 1.064 .090 .185 1616 1.0000 1.0000 .773 .200 .588 .200 .512 .512 2.047 2.283 2.910 1.366 1.366 .090 .185 1616E 1.0000 1.0000 1.071 .200 .588 .200 .810 .512 2.047 2.283 2.910 1.301 1.301 .090 .185 2016 1.2500 1.0000 1.379 .200 .588 .200 1.084 .512 2.205 2.800 3.465 1.564 1

15、.301 .125 .210 2020 1.2500 1.2500 1.379 .200 1.169 .200 1.084 1.084 2.205 2.800 3.465 1.564 1.564 .125 .210 TABLE 1C - DIMENSIONS W THROUGH W4A AND WEIGHTS BASIC NO. AS5869 /14/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE SIZE END 1 W MIN WA MIN W1 MAX W1A MAX W2 .0015 W2A .0015 W3 MAX W3A MAX W4

16、 MAX W4A MAX WEIGHT LB/EA APPROX REF 0404 .2500 .2500 .123 .123 .488 .488 .3005 .3005 .018 .018 .065 .065 .108 0604 .3750 .2500 .153 .123 .675 .488 .4475 .3005 .033 .018 .065 .065 .127 0606 .3750 .3750 .153 .153 .675 .675 .4475 .4475 .033 .033 .065 .065 .142 0806 .5000 .3750 .165 .153 .871 .675 .594

17、5 .4475 .033 .033 .129 .065 .182 0808 .5000 .5000 .165 .165 .871 .871 .5945 .5945 .033 .033 .129 .129 .214 1008 .6250 .5000 .140 .165 1.190 .871 .7365 .5945 .021 .033 .078 .129 .237 1010 .6250 .6250 .140 .140 1.190 1.190 .7365 .7365 .021 .021 .078 .078 .256 1210 .7500 .6250 .154 .140 1.327 1.190 .88

18、05 .7365 .024 .021 .089 .078 .315 1212 .7500 .7500 .154 .154 1.327 1.327 .8805 .8805 .024 .024 .089 .089 .329 1612 1.0000 .7500 .167 .154 1.612 1.327 1.1725 .8805 .027 .024 .099 .089 .456 1616 1.0000 1.0000 .167 .167 1.612 1.612 1.1725 1.1725 .027 .027 .099 .099 .600 1616E 1.0000 1.0000 .167 .167 1.

19、612 1.612 1.1725 1.1725 .027 .027 .099 .099 .610 2016 1.2500 1.0000 .185 .167 1.886 1.612 1.4345 1.1725 .030 .027 .113 .099 .815 2020 1.2500 1.2500 .185 .185 1.886 1.886 1.4345 1.4345 .030 .030 .113 .113 1.020 AEROSPACE STANDARD AS5869 SHEET 3 OF 4 REV. E FITTING ASSEMBLY, UNION, 3 HOLE FLANGE AXIAL

20、LY SWAGED, HYDRAULIC 5080 PSI NOTES /1/ MATERIALS: CODE LETTER “T“ RING - AMS4965 TITANIUM ALLOY, 6.0Al-4.0V SOLUTION HEAT TREATED AND AGED OR AMS4928 TITANIUM ALLOY 6.0Al-4.0V ANNEALED WITH HIGH STRENGTH CARBON FIBER/EPOXY RESIN COMPOSITE REINFORCEMENT. BODY - AMS4928 TITANIUM ALLOY, 6.0Al-4.0V ANN

21、EALED. FLANGE - OPTIONAL MATERIAL AMS4911 TITANIUM ALLOY, 6.0Al-4.0V ANNEALED. 2. FINISH: TITANIUM - NONE. /3/ COATINGS/LUBRICANTS /15/: a. NO SUFFIX CODE LETTER (1) RING: THE OUTER SURFACE SHALL HAVE A .125 INCH MINIMUM WIDTH BLUE COLORED RING OR COMPLETELY COLORED BLUE TO INDICATE 5080 PSI MAXIMUM

22、 OPERATING PRESSURE. BLUE PTFE COATING OR PAINT SHALL BE RESISTANT TO AS1241 FLUID WHEN USED. MARKING METHODS SHALL BE IN ACCORDANCE WITH AS5958. (2) BODY - LEAD FREE SOLID FILM LUBRICANT PER AS5272 TYPE I OR II, OR PER AS6449 TYPE III OR IV, PTFE OR PETROLEUM-BASED LUBRICANT SHALL BE APPLIED TO POR

23、TIONS OF THE ID AND OD. THE PETROLEUM-BASED LUBRICANT SHALL NOT BE IN CONTACT WITH THE SYSTEM FLUID. b. SUFFIX CODE LETTER “A” (1) RING: NO BLUE PTFE COATING OR PAINT. THE WORD “BLUE” SHALL BE MARKED ON THE RING TO INDICATE 5080 PSI MAXIMUM OPERATING PRESSURE. MARKING METHODS SHALL BE IN ACCORDANCE

24、WITH AS5958. (2) BODY - LEAD FREE SOLID FILM LUBRICANT PER AS5272 TYPE I OR II, OR PER AS6449 TYPE III OR IV, PTFE OR PETROLEUM-BASED LUBRICANT SHALL BE APPLIED TO PORTIONS OF THE ID AND OD. THE PETROLEUM-BASED LUBRICANT SHALL NOT BE IN CONTACT WITH THE SYSTEM FLUID. c. SUFFIX CODE LETTER “B” (1) RI

25、NG: PARTIALLY (.125 INCH MINIMUM WIDTH) OR COMPLETELY ANODIZED BLUE TO INDICATE 5080 PSI MAXIMUM OPERATING PRESSURE. MARKING METHODS SHALL BE IN ACCORDANCE WITH AS5958. (2) BODY - LEAD FREE SOLID FILM LUBRICANT PER AS5272 TYPE I OR II, OR PER AS6449 TYPE III OR IV, PTFE OR PETROLEUM-BASED LUBRICANT

26、SHALL BE APPLIED TO PORTIONS OF THE ID AND OD. THE PETROLEUM-BASED LUBRICANT SHALL NOT BE IN CONTACT WITH THE SYSTEM FLUID. /4/ PROCUREMENT SPECIFICATION: AS5958 EXCEPT AS SPECIFIED ON THIS STANDARD. ALL PRODUCTS SUPPLIED TO THIS SPECIFICATION SHALL BE MANUFACTURED BY AN ACCREDITED MANUFACTURER AS L

27、ISTED IN THE PERFORMANCE REVIEW INSTITUTE (PRI) QUALIFIED PRODUCTS LIST (QPL) FOR PRI-QPL-AS5958 FOR THIS STANDARD. SEE www.eAuditN FOR CURRENT QPL ON-LINE. 5. DIMENSIONS AND TOLERANCES NOT DEFINED ON THIS STANDARD SHALL BE SPECIFIED AND CONTROLLED BY THE MANUFACTURER. THE MANUFACTURER IS RESPONSIBL

28、E TO ENSURE COMPLIANCE WITH THE PROCUREMENT SPECIFICATION. /6/ IDENTIFICATION SHALL BE IN ACCORDANCE WITH AS5958 AND SHALL BE IDENTIFIED ON EITHER RING IN THE AREA SHOWN. 7. FITTINGS SHALL BE INSTALLED IN ACCORDANCE WITH AS5959. THE AFTER SWAGE ACCEPTABILITY LIMIT DIMENSION “Z“ FOR EACH PORT SIZE IS

29、 DEFINED IN AS5959. 8. SURFACE TEXTURE: SYMBOLS PER ASME Y14.36M. REQUIREMENTS PER ASME B46.1. UNLESS OTHERWISE SPECIFIED, MACHINED SURFACES TO BE 125 MICROINCHES Ra. FORGED SURFACES TO BE 250 MICROINCHES Ra. AEROSPACE STANDARD AS5869 SHEET 4 OF 4 REV. E FITTING ASSEMBLY, UNION, 3 HOLE FLANGE AXIALL

30、Y SWAGED, HYDRAULIC 5080 PSI 9. DIMENSIONING AND TOLERANCING: ASME Y14.5M-1994. a. DIMENSIONS ARE IN INCHES, UNLESS OTHERWISE SPECIFIED. b. DIMENSIONAL TOLERANCES SHALL BE .005 INCH, UNLESS OTHERWISE SPECIFIED. c. ANGULAR TOLERANCES SHALL BE .50 UNLESS OTHERWISE SPECIFIED. d. BREAK ALL EDGES .003 TO

31、 .010 INCHES, UNLESS OTHERWISE SPECIFIED. 10. INTERPRETATION OF DRAWING PER AS4296. /11/ THIS DIMENSION IS THE ALLOWABLE TUBE END POSITIONING FOR SYSTEM LAYOUT DESIGN. /12/ FLANGE MAY BE WELDED TO THE BODY. THE WELD SHALL BE A MINIMUM .13 INCH WELD, CLASS B ON ONE SIDE IN ACCORDANCE WITH AWS D17.1.

32、/13/ DIMENSIONS “A” AND “B” ARE THE FITTING ASSEMBLY LENGTHS AND “A1” AND “B1” ARE THE FITTING BODY LENGTHS BEFORE SWAGE. /14/ EXAMPLE OF PART NUMBER: AS5869 T 1616 E B D BASIC PART NUMBER /1/ MATERIAL CODE RING COATING CODE /3/ /15/ TUBE INTERFACE CLASS /17/ TUBE SIZE IN .0625 INCHES NO CODE LETTER

33、 /3a/ NO CODE “ “ (END 1 AND END 2) BLUE PTFE COATING OR TITANIUM OR CRES TUBING INCREMENTS (08 = .500 INCH) PAINT ON RINGS CODE LETTER “D”LENGTH CODE CODE LETTER “A” /3b/ TITANIUM, CRES, OR NO CODE LETTER NO BLUE PTFE COATING ALUMINUM TUBING STANDARD LENGTH OR PAINT ON RINGS CODE LETTER “E” CODE LE

34、TTER “B” /3c/ EXTENDED LENGTH (ONLY AVAILABLE BLUE ANODIZED RINGS WHEN SHOWN IN THE BASIC NO. COLUMN) /15/ UNPAINTED RINGS CODE “A” WERE NEEDED TO PREVENT COATING/PAINT DEBRIS OF RINGS IN CONTAMINATION SENSITIVE SYSTEMS. NO CODE LETTER AND CODE LETTER “A” PARTS ARE NOT RECOMMENDED FOR PROCUREMENT AF

35、TER 12/31/2014 AND SHOULD BE REPLACED BY ANODIZED PARTS WITH CODE LETTER “B”. BLUE ANODIZED RING CODE “B” PARTS MAY BE ORDERED IN LIEU OF NO CODE AND CODE “A” PARTS. 16. INVENTORIED PARTS CONFORMING TO THE PREVIOUS LETTER CHANGE MAY BE USED TO DEPLETION. /17/ CLASS 1 - NO CODE IN PART NUMBER. PARTS

36、ARE QUALIFIED FOR INSTALLATION ON TITANIUM AND CRES TUBING. CLASS 2 - CODE “D” IN PART NUMBER. PARTS ARE QUALIFIED FOR INSTALLATION ON TITANIUM, CRES, AND ALUMINUM TUBING. SEE /4/. 18. REVISION INDICATOR: A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREA

37、S WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.