SAE AS 22759 16A-2015 WIRE ELECTRIC FLUOROPOLYMER-INSULATED EXTRUDED ETFE MEDIUM WEIGHT TIN-COATED COPPER CONDUCTOR 600-VOLT 150 .pdf

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1、 AEROSPACE STANDARD (R) WIRE, ELECTRIC, FLUOROPOLYMER-INSULATED, EXTRUDED ETFE, MEDIUM WEIGHT, TIN-COATED COPPER CONDUCTOR, 600-VOLT, 150 C, ROHS AS22759/16Copyright 2015 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted

2、, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB A

3、DDRESS: http:/www.sae.org ISSUED 2001-07REAFFIRMED 2008-03REVISED 2015-02THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8D REV.A FEDERAL SUPPLY CLASS 6145AS22759/16 SHEET 1 OF 4 REV. A PROCUREMENT SPECIFICATION: NONESAE Technical Standards Board Rules provide that: “This report ispublished by SAE toadvan

4、ce thestate of technicalandengineering sciences. Theuse ofthisreport is entirelyvoluntary, andits applicability and suitability forany particularuse,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at w

5、hich time itmay berevised,reaffirmed, stabilized, orcancelled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS22759/16A RATIONALE SPECIFICATION UPDATED TO INCLUDE AS29606 CONDUCT

6、OR REQUIREMENTS, ROHS RESTRICTIONS AND AS22759 MODIFICATIONS. THIS CHANGE ALSO INCREASES THE MAXIMUM WEIGHT REQUIREMENTS FOR WIRE SIZES 8 THROUGH 02 TO ACCOUNT FOR INCREASED CIRCULAR MIL AREA (CMA) ADOPTED IN AS29606. NOTICE THE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL

7、CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS22759. . INSULATION ETFE (EXTRUDED) ETFE ETHYLENE-TETRAFLUOROETHYLENE COPOLYMER CONDUCTOR STRANDED TIN COATED COPPER FIGURE 1 - AS22759/16 CONFIGURATION AEROSPACE STANDARD AS22759/16 SHEET 2 OF 4 REV. A (R) WIRE, ELECTRIC, FLUOROPOLYMER-INSULATED, E

8、XTRUDED ETFE, MEDIUM WEIGHT, TIN-COATED COPPER CONDUCTOR, 600-VOLT, 150 C, ROHS TABLE 1 - CONSTRUCTION DETAILS FOR FINISHED WIRE PART NO. 1/ WIRE SIZE STRANDING (NUMBER OF STRANDS X SIZE GAGE OF STRANDS)DIAMETER OF STRANDEDCONDUCTOR (INCHES) FINISHED WIRE RESISTANCE AT 20 C (68 F) (OHMS/1000 FEET)(M

9、AX) DIAMETER (INCHES) WEIGHT (LB/1000 FEET)(MAX) (MIN) (MAX)M22759/16-24-* M22759/16-22-* M22759/16-20-* M22759/16-18-* M22759/16-16-* M22759/16-14-* M22759/16-12-* M22759/16-10-* M22759/16-8-* M22759/16-6-* M22759/16-4-* M22759/16-2-* M22759/16-1-* M22759/16-01-* M22759/16-02-* 24 22 20 18 16 14 12

10、 10 8 6 4 2 1 0 00 19 X 36 19 X 34 19 X 32 19 X 30 19 X 29 19 X 27 37 X 28 37 X 26 133 X 29 133 X 27 133 X 25 665 X 30 817 X 30 1045 X 30 1330 X 30 .0225 .0285 .0365 .0455 .0515 .0645 .0835 .106 .158 .198 .250 .320 .360 .395 .440 .0244 .0314 .0394 .0494 .0554 .0694 .0894 .112 .169 .212 .268 .340 .38

11、0 .425 .475 26.2 16.2 9.88 6.23 4.81 3.06 2.02 1.26 .701 .445 .280 .183 .149 .116 .091 .045 .002 .052 .002 .060 .002 .071 .002 .079 .002 .093 .002 .114 .003 .139 .003 .199 .003 .250 .003 .312 .004 .388 .004 .431 .005 .479 .006 .546 .007 2.57 3.68 5.36 7.89 9.95 14.9 22.6 35.1 66.7 104 164 256 329 41

12、0 527 1/ PART NO.: THE ASTERISKS IN THE PART NUMBER COLUMN, TABLES 1 AND 2, SHALL BE REPLACED BY COLOR CODE DESIGNATORS IN ACCORDANCE WITH MIL-STD-681. EXAMPLES: SIZE 20, WHITE - M22759/16-20-9; WHITE WITH ORANGE STRIPE - M22759/16-20-93. 2/ CONDUCTOR SHALL CONFORM TO AS29606 TYPE TCC SMALL DIAMETER

13、 TIN COATED COPPER CONDUCTOR FOR WIRE SIZES 24 THROUGH 4 AND GENERAL PURPOSE FOR WIRE SIZES 2 THROUGH 00. REQUIREMENT: ALL REQUIREMENTS SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS22759. 1. WIRE CONSTRUCTION: WIRE CONSTRUCTION SHALL BE IN ACCORDANCE WITH FIGURE 1, TABLE 1 AND 2. 2. WIRE

14、 PERFORMANCE RATING: TEMPERATURE RATING: 150 C (302 F) MAXIMUM CONDUCTOR CONTINUOUS TEMPERATURE. VOLTAGE RATING: 600 VOLTS (RMS) AT SEA LEVEL. THIS INSULATION SYSTEM HAS BEEN USED IN AEROSPACE APPLICATIONS USING 115 VOLTS (PHASE TO NEUTRAL), 400 HERTZ AC AND 28 VOLTS DC. VERIFICATION OF THE SUITABIL

15、ITY OF THIS PRODUCT FOR USE IN OTHER ELECTRICAL SYSTEM CONFIGURATIONS IS THE RESPONSIBILITY OF THE USER. 3. MATERIALS AND PHYSICAL PROPERTIES: SEE AS22759 FOR MATERIAL REQUIREMENT. MATERIALS USED IN THE MANUFACTURE OF THESE PRODUCTS SHALL COMPLY WITH THE RESTRICTION OF HAZARDOUS SUBSTANCES DIRECTIVE

16、 2002/95/EC. 4. FINISH WIRE INSULATION PROPERTIES: FINISH WIRE INSULATION PROPERTIES SHALL BE IN ACCORDANCE WITH TABLE 2. AEROSPACE STANDARD AS22759/16 SHEET 3 OF 4 REV. A (R) WIRE, ELECTRIC, FLUOROPOLYMER-INSULATED, EXTRUDED ETFE, MEDIUM WEIGHT, TIN-COATED COPPER CONDUCTOR, 600-VOLT, 150 C, ROHS TA

17、BLE 2 - FINISHED WIRE INSULATION PROPERTIES REQUIREMENTS INSULATION PROPERTIES IMPULSE TEST VOLTAGE 8.0 KILOVOLTS (PEAK) HIGH FREQUENCY TEST VOLTAGE 5.7 KILOVOLTS (RMS) INSULATION BLOCKING 200 C 2 C (392 F 3.6 F) SHORT TERM THERMAL STABILITY 230 C 2 C (446 F 3.6 F) SHRINKAGE .125 INCHES MAX SHRINKAG

18、E 200 C 2 C (392 F 3.6 F) ELECTRICAL RESISTANCE (IR) 5000 MEGOHMS (MIN)-1000 FEET WIRE SIZES 24 - 20 3000 MEGOHMS (MIN)-1000 FEET WIRE SIZES 18 - 14 2000 MEGOHMS (MIN)-1000 FEET WIRE SIZES 12 - 10 ELECTRICAL SURFACE RESISTANCE 500 MEGOHM-INCHES (MIN), INITIAL & FINAL VALUES WIRE SIZES 26-12 AT 500 V

19、OLTS DC PER ASTM 3032 WET DIELECTRIC VOLTAGE 2000 VOLTS (RMS), 60 HERTZ CONTINUOUS LENGTH SCHEDULE A 5. FINISH WIRE IDENTIFICATION: WIRE IDENTIFICATION EXCEPTIONS: NONE WIRE IDENTIFICATION DURABILITY: 125 CYCLES (250 STROKES) MINIMUM WITH 500 GRAMS WEIGHT STRIPE AND BAND DURABILITY: 125 CYCLES (250

20、STROKES) WITH 500 GRAMS WEIGHT 6. FINISH WIRE PERFORMANCE: FINISH WIRE FIXTURES APPLICABLE TO EACH WIRE SIZE SHALL BE IN ACCORDANCE WITH TABLE 3. TABLE 3 - BEND TEST MANDRELS AND TEST LOADS PART NO. MANDREL DIAMETER (INCHES) (3%) TEST LOAD (LB) (3%) LIFE CYCLE TEST AND SHORT-TERM THERMAL STABILITYTE

21、ST 1/ COLDBENDTESTWRAPTEST 2/ LIFE CYCLE TEST AND SHORT-TERM THERMAL STABILITY TEST 1/ COLD BEND TEST M22759/16-24-* M22759/16-22-* M22759/16-20-* M22759/16-18-* M22759/16-16-* M22759/16-14-* M22759/16-12-* M22759/16-10-* M22759/16-8-* M22759/16-6-* M22759/16-4-* M22759/16-2-* M22759/16-1-* M22759/1

22、6-01-* M22759/16-02-* .50 .75 .75 1.00 1.00 1.25 2.00 3.00 3.00 4.00 5.00 6.00 8.00 8.00 10.0 1.00 1.00 1.00 1.25 1.25 2.00 2.00 3.00 4.00 5.00 6.00 8.00 10.0 10.0 14.0 - - - - - - - - - - - 1.25 1.25 1.75 1.75 .5 1.5 2.0 2.0 2.0 2.0 2.0 2.0 3.0 3.0 3.0 4.0 4.0 4.0 6.0 3.0 3.0 4.0 4.0 5.0 5.0 5.0 5.

23、0 6.0 10.0 10.0 15.0 15.0 15.0 20.0 1/ ALSO FOR BEND TESTS AFTER IMMERSION. 2/ USE MANDREL FOR WIRE SIZES 2 AND LARGER IN “WRAP BACK“ TEST. AEROSPACE STANDARD AS22759/16 SHEET 4 OF 4 REV. A (R) WIRE, ELECTRIC, FLUOROPOLYMER-INSULATED, EXTRUDED ETFE, MEDIUM WEIGHT, TIN-COATED COPPER CONDUCTOR, 600-VO

24、LT, 150 C, ROHS FINISH WIRE PERFORMANCE CHARACTERISTICS SHALL BE IN ACCORDANCE WITH TABLE 4. TABLE 4 - FINISH WIRE PERFORMANCE CHARACTERISTICS PERFORMANCE CHARACTERISTIC REQUIREMENT WRAP BACK BEND RESISTANCE (EXTRUSION) TEMPERATURE EXPOSURE 200 C 2 C (392 F 3.6 F) THERMAL SHOCK MECHANICAL RESISTANCE

25、 TEMPERATURE EXPOSURE 150 C 2 C (302 F 3.6 F) MAXIMUM CHANGE.060 INCHES WIRE SIZES 24 - 12 MAXIMUM CHANGE.100 INCHES WIRE SIZE 10 - 8 MAXIMUM CHANGE.125 INCHES WIRE SIZE 6 - 00 THERMAL MECHANICAL RESISTANCE (LIFE CYCLE) EXPOSURE TIME 500 HOURS, 200 C 2 C (392 F 3.6 F) HUMIDITY RESISTANCE (IR) 5000 M

26、EGOHMS (MIN)-1000 FEET WIRE SIZES 24 - 14 3000 MEGOHMS (MIN)-1000 FEET WIRE SIZES 12 - 6 2000 MEGOHMS (MIN)-1000 FEET WIRE SIZES 4 - 00 FLUID RESISTANCE DIAMETER INCREASE 5% (MAX) SMOKE RESISTANCE TEMPERATURE EXPOSURE 200 C 5 C (392 F 9 F) FLAME RESISTANCE SELF-EXTINGUISH TIME: 3 SECONDS BURN LENGTH

27、 3 INCHES 7. REQUIREMENT EXCEPTION TO THE AS22759: SOLDERABILITY: ALL CONDUCTORS SHALL BE TESTED WITHOUT STEAM AGING (TEST CONDITION C). 8. APPLICATION NOTES: PRODUCTS MANUFACTURED TO THIS SPECIFICATION ARE ROHS COMPLIANT. 9. SPECIFICATION NOTES: A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR TH

28、E CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.