SAE AS 1039G-2015 FITTING TEE STANDARD AND REDUCER BULKHEAD ON SIDE FLARED.pdf

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1、 AEROSPACE STANDARD FITTING, TEE, STANDARD AND REDUCER, BULKHEAD ON SIDE, FLARED AS1039Copyright 2015 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying,

2、recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED 1962-08REVISED 2015-03THIRD ANGLE PR

3、OJECTION CUSTODIAN: G-3/G-3B REV.G FEDERAL SUPPLY CLASS 4730AS1039 SHEET 1 OF 7 REV. G PROCUREMENT SPECIFICATION: /4/ AS4841SAE Technical Standards Board Rules provide that: “This report ispublished by SAE toadvance thestate of technicalandengineering sciences. Theuse ofthisreport is entirelyvolunta

4、ry, andits applicability and suitability forany particularuse,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay berevised,reaffirmed, stabilized, orcancelled. SAE invites yourwrittenc

5、omments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS1039G RATIONALE REACTIVATE MATERIALS. CORRECT SIZE 28 LEG LENGTH DIMENSIONS. UPDATE SPECIFICATION REFERENCE. FIGURE 1 - FITTING, TEE, BULKHEAD END FOR OPTI

6、ONAL USE IN PORT PORT #2 SHOWN AS REDUCER /22/ AEROSPACE STANDARD AS1039 SHEET 2 OF 7 REV. G FITTING, TEE, STANDARD AND REDUCER, BULKHEAD ON SIDE, FLARED FIGURE 2 - FITTING, TEE, BULKHEAD END NOT FOR USE IN PORT PORT #2 SHOWN AS REDUCER SAME AS FIGURE 1 EXCEPT AS SHOWN TABLE 1 - DIMENSIONS AND WEIGH

7、TS /13/ BASIC NO. AS1039 /12/ /20/ SIZE CODE V W LB/EA APPROX REF ALUM LB/EA APPROX REF STEEL LB/EA APPROX REF TI 02 .297 - .314 .090 .0172 .0494 .0273 03 .360 - .377 .100 .0242 .0696 .0384 04 .423 - .440 .110 .0333 .0954 .0527 05 .485 - .502 .120 .0421 .121 .067 06 .547 - .565 .120 .0530 .152 .084

8、08 .735 - .753 .150 .1152 .332 .183 10 .860 - .878 .170 .150 .431 .238 12 1.047 - 1.065 .185 .327 .780 .430 16 1.292 - 1.317 .205 .386 1.107 .611 20 1.605 - 1.630 .240 .634 1.82 1.01 24 1.855 - 1.880 .250 .833 2.39 1.31 28 2.238 - 2.263 .310 1.315 4.46 2.18 32 2.542 - 2.572 .350 1.83 5.24 2.89 /22/

9、AEROSPACE STANDARD AS1039 SHEET 3 OF 7 REV. G FITTING, TEE, STANDARD AND REDUCER, BULKHEAD ON SIDE, FLARED TABLE 2 - LEG LENGTH B FORGING SIZE /12/ TUBE SIZE OF PORT #3 02 TUBE SIZE OF PORT #3 03 TUBE SIZE OF PORT #3 04 TUBE SIZE OF PORT #3 05 TUBE SIZE OF PORT #306 TUBE SIZE OF PORT #308 TUBE SIZE

10、OF PORT #310 TUBE SIZE OF PORT #312 TUBE SIZE OF PORT #316 TUBE SIZE OF PORT #3 20 TUBE SIZE OF PORT #3 24 TUBE SIZE OF PORT #328 TUBE SIZE OF PORT #332 02 1.429 - - - - - - - - - - - - 03 1.461 1.461 - - - - - - - - - - - 04 1.507 1.507 1.601 - - - - - - - - - - 05 1.538 1.538 1.632 1.632 - - - - -

11、 - - - - 06 1.648 1.648 1.742 1.742 1.820 - - - - - - - - 08 1.789 1.789 1.883 1.883 1.961 2.117 - - - - - - - 10 1.929 1.929 2.023 2.023 2.101 2.257 2.398 - - - - - - 12 2.039 2.039 2.133 2.133 2.211 2.367 2.508 2.679 - - - - - 16 2.164 2.164 2.258 2.258 2.336 2.492 2.633 2.804 2.804 - - - - 20 2.4

12、45 2.445 2.539 2.539 2.617 2.773 2.914 3.085 3.085 3.132 - - - 24 2.726 2.726 2.820 2.820 2.898 3.054 3.195 3.366 3.366 3.413 3.429 - 28 2.969 2.969 3.063 3.063 3.141 3.297 3.438 3.609 3.609 3.656 3.672 3.828 32 3.133 3.133 3.227 3.227 3.305 3.461 3.602 3.773 3.773 3.820 3.836 3.992 4.117 TABLE 3 -

13、LEG LENGTH D FORGING SIZE /12/ TUBE SIZE OF PORT #1 OR #2 02 TUBE SIZE OF PORT #1 OR #2 03 TUBE SIZE OF PORT #1 OR #2 04 TUBE SIZE OF PORT #1 OR #2 05 TUBE SIZE OF PORT #1OR #2 06 TUBE SIZE OF PORT #1OR #2 08 TUBE SIZE OF PORT #1OR #2 10 TUBE SIZE OF PORT #1OR #2 12 TUBE SIZE OF PORT #1OR #2 16 TUBE

14、 SIZE OF PORT #1 OR #2 20 TUBE SIZE OF PORT #1 OR #2 24 TUBE SIZE OF PORT #1OR #2 28 TUBE SIZE OF PORT #1OR #2 32 02 .851 - - - - - - - - - - - - 03 .883 .914 - - - - - - - - - - - 04 .883 .905 .976 - - - - - - - - - - 05 .937 .968 1.039 1.039 - - - - - - - - - 06 .993 1.024 1.095 1.095 1.101 - - -

15、- - - - - 08 1.158 1.189 1.260 1.260 1.266 1.367 - - - - - - - 10 1.260 1.291 1.362 1.362 1.368 1.469 1.570 - - - - - - 12 1.373 1.404 1.475 1.475 1.481 1.582 1.683 1.789 - - - - - 16 1.482 1.513 1.584 1.584 1.590 1.691 1.792 1.898 1.945 - - - - 20 1.669 1.700 1.771 1.771 1.777 1.878 1.979 2.085 2.1

16、32 2.179 - - - 24 1.716 1.747 1.818 1.818 1.824 1.925 2.026 2.132 2.179 2.226 2.351 - - 28 1.899 1.912 1.983 1.983 1.989 2.090 2.191 2.297 2.344 2.391 2.516 2.641 32 2.031 2.044 2.115 2.115 2.121 2.222 2.323 2.429 2.476 2.523 2.648 2.773 2.898 AEROSPACE STANDARD AS1039 SHEET 4 OF 7 REV. G FITTING, T

17、EE, STANDARD AND REDUCER, BULKHEAD ON SIDE, FLARED TABLE 4 - TUBE SIZE AND CORRESPONDING THREAD PORT SIZE (NOMINAL TUBE SIZE) T THREAD PER AS8879 CLASS 3A 02 .125 .3125-24 UNJF 03 .188 .3750-24 UNJF 04 .250 .4375-20 UNJF 05 .312 .5000-20 UNJF 06 .375 .5625-18 UNJF 08 .500 .7500-16 UNJF 10 .625 .8750

18、-14 UNJF 12 .750 1.0625-12 UNJ 16 1.000 1.3125-12 UNJ20 1.250 1.6250-12 UNJ 24 1.500 1.8750-12 UNJ28 1.750 2.2500-12 UNJ 32 2.000 2.5000-12 UNJ NOTES: NOTICE THIS DOCUMENT REFERENCES A PART WHICH CONTAINS CADMIUM AS A PLATING MATERIAL. CONSULT LOCAL OFFICIALS IF YOU HAVE QUESTIONS CONCERNING CADMIUM

19、S USE /1/ MATERIAL: a. DASH AS CODE LETTER - TYPE 4130 STEEL FORGING OR BAR PER AMS6370 OR AMS-S-6758, OR TYPE 4140 STEEL BAR PER AMS6349 OR AMS6382. b. CODE LETTER D - TYPE 2014-T6 ALUMINUM ALLOY FORGING PER AMS4133 OR AMS-QQ-A-367; OR 2024-T6 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/6; OR 2024-T851 ALU

20、MINUM ALLOY BAR PER AMS-QQ-A-225/6. c. CODE LETTER J - TYPE 304 CORROSION RESISTANT STEEL FORGING OR BAR PER AMS5639. d. CODE LETTER K - TYPE 316 CORROSION RESISTANT STEEL FORGING OR BAR PER AMS5648. e. CODE LETTER R - TYPE 321 CORROSION RESISTANT STEEL FORGING OR BAR PER AMS5645. f. CODE LETTER S -

21、 TYPE 347 CORROSION RESISTANCE STEEL FORGING OR BAR PER AMS5646. g. CODE LETTER T - 6Al-4V TITANIUM ALLOY FORGING OR BAR PER AMS4928. /21/ h. CODE LETTER W - 7075-T73 ALUMINUM ALLOY FORGING PER AMS4141 OR AMS-QQ-A-367; OR 7075-T7351 ALUMINUM ALLOY BAR PER AMS4124; OR 7075-T73 ALUMINUM ALLOY BAR PER

22、AMS-QQ-A-225/9. 2. HEAT TREATMENT: a. DASH AS MATERIAL CODE LETTER - HARDNESS SHALL BE 92 HRB TO 40 HRC PER PROCUREMENT SPECIFICATION. b. OTHER MATERIAL CODE LETTERS - NONE. AEROSPACE STANDARD AS1039 SHEET 5 OF 7 REV. G FITTING, TEE, STANDARD AND REDUCER, BULKHEAD ON SIDE, FLARED 3. FINISH: a. DASH

23、AS MATERIAL CODE LETTER - CADMIUM PLATE PER AMS-QQ-P-416, TYPE II, CLASS 2, DYE BLACK. b. MATERIAL CODE LETTER D: 1. ANODIZE PER AMS2472 OR MIL-A-8625, TYPE II, CLASS 2, DYE BLUE, DUPLEX SEAL PER PROCUREMENT SPECIFICATION. 2. D CODE PARTS TO BE COATED WITH HIGH PURITY ALUMINUM ONLY WILL HAVE THE FIN

24、ISH CODE LETTER “V” PLACED AFTER THE SIZE CODE IN THE PART NUMBER. HIGH PURITY ALUMINUM COAT PER PROCUREMENT SPECIFICATION. /20/ c. MATERIAL CODE LETTER J - PASSIVATE PER AMS2700, TYPE 6 OR 7. d. MATERIAL CODE LETTER K - PASSIVATE PER AMS2700, TYPE 6 OR 7. e. MATERIAL CODE LETTER R - PASSIVATE PER A

25、MS2700, TYPE 6 OR 7. f. MATERIAL CODE LETTER S - PASSIVATE PER AMS2700, TYPE 6 OR 7. g. MATERIAL CODE LETTER T - ANODIZE PER AMS2488, TYPE 2 OR FLUORIDE PHOSPHATE CONVERSION COAT PER AMS2486. h. MATERIAL CODE LETTER W: 1. ANODIZE PER AMS2472 OR MIL-A-8625, TYPE II, CLASS 2, DYE BROWN, DUPLEX SEAL PE

26、R PROCUREMENT SPECIFICATION. 2. W CODE PARTS TO BE COATED WITH HIGH PURITY ALUMINUM ONLY WILL HAVE THE FINISH CODE LETTER “V” AFTER THE SIZE CODE IN THE PART NUMBER. HIGH PURITY ALUMINUM COAT PER PROCUREMENT SPECIFICATION. /20/ /4/ PROCUREMENT SPECIFICATION: AS4841 EXCEPT AS SPECIFIED ON THIS STANDA

27、RD. PRODUCT SUPPLIED TO THIS SPECIFICATION SHALL BE MANUFACTURED BY AN ACCREDITED MANUFACTURER LISTED IN THE NATIONAL AEROSPACE AND DEFENSE CONTRACTORS ACCREDITATION PROGRAM (NADCAP) QUALIFIED MANUFACTURER LIST FOR THIS PRODUCT TYPE. THE QML IS AVAILABLE AT www.eAuditN. /5/ IDENTIFICATION AT LOCATIO

28、N SHOWN: MARK PER AS478 CLASS C OR D, OR METHOD 7A3, 15A3, OR 15B. a. FOR SIZE 06 AND SMALLER: MANUFACTURERS NAME, CAGE CODE OR TRADEMARK, LETTERS “AS”, AND MATERIAL CODE LETTER FOR CORROSION RESISTANT STEEL, TITANIUM AND ALUMINUM AND NO MATERIAL CODE LETTER FOR ALLOY STEEL. b. FOR SIZE 08 AND LARGE

29、R: MANUFACTURERS NAME, CAGE CODE OR TRADEMARK, BASIC PART NUMBER, AND MATERIAL CODE LETTER FOR CORROSION RESISTANT STEEL, TITANIUM AND ALUMINUM AND NO MATERIAL CODE LETTER FOR ALLOY STEEL. 6. INVENTORIED PARTS CONFORMING TO THE PREVIOUS “LETTER CHANGE” MAY BE USED TO DEPLETION. /7/ FITTINGS WITH AS4

30、396 STYLE S ENDS MAY BE ASSEMBLED INTO INTERNALLY THREADED PORTS BUT ARE HISTORICALLY UNRELIABLE AND ARE ONLY SUITABLE IN THAT APPLICATION FOR 1500 PSI MAXIMUM PRESSURE. FITTINGS WITH AS4396 STYLE G ENDS MAY BE DESIGNATED WITH THE SUFFIX G AFTER THE BASIC PART NUMBER AND CANNOT BE USED IN PORTS. 8.

31、INTENDED USE: THIS PART IS DESIGNED FOR USE IN SYSTEMS WITH MAXIMUM OPERATING PRESSURES AS SHOWN IN TABLE 5. AEROSPACE STANDARD AS1039 SHEET 6 OF 7 REV. G FITTING, TEE, STANDARD AND REDUCER, BULKHEAD ON SIDE, FLARED TABLE 5 - OPERATING PRESSURES FOR ASSOCIATED MATERIAL SIZE MATERIAL PSI 02-08 ALUMIN

32、UM ALLOY 3000 10-16 ALUMINUM ALLO 150020-28 ALUMINUM ALLOY 1000 32 ALUMINUM ALLOY 600 02-16 STEEL 300020-32 STEEL 1500 02-16 CORROSION RESISTANT STEEL 3000 20-32 CORROSION RESISTANT STEEL 1500 02-16 TITANIUM ALLOY 3000 20-32 TITANIUM ALLO 15009. FOR REDUCER CONFIGURATIONS, THE PRESSURE RATING IS DET

33、ERMINED BY THE LARGEST PORT. 10. THE NON-REDUCER CONFIGURATION WITHOUT A SUFFIX PART NUMBER CODE IS THE FUNCTIONAL EQUIVALENT OF AN834 AND MS24395 FOR THE CORRESPONDING FORGING SIZE AND IS INTENDED TO BE SUITABLE AS A REPLACEMENT STANDARD. 11. WHEN MACHINING FROM BAR STOCK OR OVERSIZED FORGING, THE

34、CENTER BODY DIMENSIONS SHALL CONFORM TO AS1376, TABLE 1. /12/ THE DIMENSIONS IN THE TABLE ARE FOR FINAL MACHINED PARTS. THE FORGING SIZE IS DETERMINED AS THE SIZE NECESSARY TO MAKE THE LARGEST FITTING END. /13/ WEIGHTS ARE FOR NON-REDUCERS ONLY. REDUCER FITTINGS WILL HAVE LOWER WEIGHTS. 14. A CHANGE

35、 BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING T

36、ECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY. 15. INTERPRETATION OF DRAWING PER AS4296. 16. SURFACE TEXTURE: SYMBOLS PER ASME Y14.36M. REQUIREMENTS PER ASME B46.1. UNLESS OTHERWISE SPECIFIED, MACHINED SURFACES TO B

37、E 125 MICROINCHES Ra. FORGED SURFACES MAY BE 250 MICROINCHES Ra. 17. BREAK ALL SHARP EDGES .003 TO .015 UNLESS OTHERWISE SPECIFIED. 18. DIMENSIONING AND TOLERANCING: ASME Y14.5M-1994. 19. DIMENSIONS IN INCHES. UNLESS OTHERWISE SPECIFIED, TOLERANCES: LINEAR DIMENSIONS .016, ANGULAR DIMENSIONS 0 30. A

38、EROSPACE STANDARD AS1039 SHEET 7 OF 7 REV. G FITTING, TEE, STANDARD AND REDUCER, BULKHEAD ON SIDE, FLARED /20/ EXAMPLE OF PART NUMBER: BASIC PART NUMBER MATERIAL CODE LETTER /1/ SIZE CODE, TUBE SIZE OF PORT #3 IN .062 INCREMENTS (MAY BE LARGER THAN PORT #1 AND PORT #2) THE FINISH CODE LETTER “V” WIL

39、L BE PLACED HERE ONLY FOR MATERIAL CODE LETTER “D” AND “W” PARTS THAT ARE TO BE COATED WITH HIGH PURITY ALUMINUM, /3/ SUFFIX CODE “G” FOLLOWING BASIC PART NUMBER ONLY FOR PARTS WITH AS4396 STYLE G FITTING ENDS /7/ SIZE CODE, TUBE S IZE OF PORT #1 IN .062 INCREMENTS (LARGER OR EQUAL TO PORT #2) SIZE

40、CODE, TUBE SIZE OF PORT #2 IN .062 INCREMENTS AS1039 G J 10 08 10 V/21/ TITANIUM AND CADMIUM SHALL NOT BE USED FOR OXYGEN OR POTABLE WATER SYSTEMS. /22/ IF THE BULKHEAD FITTING END (AS4396) IS MORE THAN A 1-STEP REDUCER, (LIKE AS1038J0810) THEN THE -08 SHOULDER IS LOST, EVEN THOUGH THE AS4396 IS A STYLE “S“ .“EXCEPT SHOULDER“. THE STEP-UP TO THE FORGING BODY IS STILL PRESENT THOUGHAND ACTS LIKE A SHOULDER.